Flattening equipment for sponge processing
By introducing a combination of motor-driven clamping mechanism and hydraulic press into the sponge processing equipment, the problems of single structure and lack of positioning of existing equipment are solved, and the balanced pre-extrusion of the sponge is achieved and deformation is reduced, which improves the flattening effect and efficiency.
Patent Information
- Application Number
- CN202420852377.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing flattening equipment for sponge processing has a single structure, relies on hydraulic press extrusion and lacks positioning devices, which leads to the sponge being easily rebounded and deformed during stamping, and workers need to place conveyor belts for precise extrusion.
A sponge processing flattening equipment including a support seat and a clamping mechanism is designed. The clamping mechanism is composed of a motor, gear, rack, sliding block, pushing plate, hydraulic press, hollow column, sliding column and spring, and is driven by the motor. Gear and rack movement enables sponge positioning and pre-extrusion, using springs to provide elastic support to prevent deformation.
The balanced positioning and pre-extrusion of the sponge are achieved, which reduces deformation and improves the flattening effect and processing efficiency.
Smart Images
Figure CN222290787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge flattening, in particular to a flattening device for sponge processing. Background Art
[0002] Sponge is a porous material with good water absorption and can be used to clean items.
[0003] As shown in Chinese utility model patent (CN 214522136 U), the utility model discloses a flattening device for sponge processing, including a frame, a conveyor belt, a fixed rod, a pressure plate, a hydraulic cylinder, a push plate and a fixed block. The conveyor belt is fixedly installed on the top of the frame, and four groups of fixed rods are provided. The four groups of fixed rods are respectively located at the front and rear sides of the frame, and the four groups of fixed blocks are respectively fixedly installed on the top of the four groups of fixed rods. The top of the four groups of fixed blocks is provided with sliding rods on the side away from the conveyor belt, and the top of the four groups of sliding rods is provided with a cover plate. The bottom end of the cover plate is respectively fixedly connected to the top of the four groups of sliding rods. The hydraulic cylinder is fixedly installed in the middle of the top of the cover plate, and the output end of the hydraulic cylinder passes through the top of the cover plate. The push plate is fixedly installed on the output end of the hydraulic cylinder, and four groups of push rods are evenly arranged on the bottom end of the push plate. The pressure plate is fixedly installed at the bottom of the four groups of push rods, and sliding holes are opened on the left front side, the left rear side, the right front side and the right rear side of the top of the pressure plate. The utility model can fully flatten the sponge, improve the flattening effect, and improve the sponge processing efficiency.
[0004] However, in the above patent, the structure is simple, and it is squeezed only by a hydraulic press. The conveyor belt needs workers to place it in a certain position for precise squeezing. There is a lack of positioning devices, and the stamping time is short. The sponge is elastic and may rebound and deform. Therefore, a flattening device for sponge processing is needed. Utility Model Content
[0005] The purpose of the utility model is to provide a flattening device for sponge processing, which solves the problems existing in the prior art of single structure, only using a hydraulic press to extrude it, conveying it on a conveyor belt requires workers to place it in a certain position for accurate extrusion, lacks a positioning device, and has a short stamping time. The sponge is elastic and may rebound and deform.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flattening device for sponge processing, comprising a support seat and a clamping mechanism arranged on the top of the support seat, wherein the clamping mechanism comprises a working component and a clamping component;
[0007] The working assembly includes a motor, the inner wall of the support seat is fixedly connected to the motor, the top of the motor is fixedly connected to a first fixing plate, the top of the motor is fixedly connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a gear;
[0008] The clamping assembly includes a rack, the outer wall of the gear is meshed with the rack, one end of the rack is fixedly connected to a sliding block, the outer wall of the sliding block is slidably connected to a second fixed plate, and one side of the sliding block is fixedly connected to a push plate.
[0009] Preferably, the top of the support seat is fixedly connected to a support frame, the bottom of the support frame is fixedly connected to a hydraulic press, the bottom end of the hydraulic press is fixedly connected to a fixed block, the bottom of the fixed block is fixedly connected to a hollow column, the inner wall of the hollow column is slidably connected to a sliding column, the top of the sliding column is fixedly connected to a spring, and the bottom end of the sliding column is fixedly connected to an extrusion plate.
[0010] Preferably, the rotating shaft forms a rotating structure through a motor and gears.
[0011] Preferably, the gear is tightly fitted with the rack, and the gear forms a meshing structure with the rack via a rotating shaft.
[0012] Preferably, the first fixing plate is provided with a sliding groove matched with the rack, and the rack forms a sliding structure with the first fixing plate via a gear.
[0013] Preferably, the hollow column is provided with a sliding groove which matches the sliding column, and the sliding column forms a sliding structure with the hollow column through an extrusion plate.
[0014] Preferably, the hollow columns, sliding columns and springs are provided in four groups, and the positions of the four groups of hollow columns, sliding columns and springs are symmetrically distributed about the midpoint of the extrusion plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. By setting a push plate, the motor fixed at the bottom of the first fixed plate is operated, so that the motor drives the rotating shaft to rotate, causing the gear to drive the meshing rack to move, so that the rack slides in the sliding groove opened in the first fixed plate, and the sliding block is pulled to slide in the sliding grooves opened in the first fixed plate and the second fixed plate, so that the push plate has a positioning effect on the sponge.
[0017] 2. By setting up the extrusion plate, the hydraulic press fixed at the bottom of the support frame works, so that the fixed block drives the extrusion plate to move downward. The extrusion plate first contacts the sponge. At this time, the sliding column will shrink to the inner wall of the hollow column, relying on the spring to play the role of elastic support, so that the extrusion plate squeezes the sponge in advance, which can detect the compactness of the sponge and prevent the sponge from being deformed during one stamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a flattening device for sponge processing proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a flattening device for sponge processing proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the clamping structure of a flattening device for sponge processing proposed by the utility model;
[0021] Figure 4 The utility model is a schematic diagram of the lifting structure of a flattening device for sponge processing.
[0022] In the figure: 1. support base; 2. motor; 3. first fixed plate; 4. rotating shaft; 5. gear; 6. rack; 7. sliding block; 8. second fixed plate; 9. pushing plate; 10. support frame; 11. hydraulic press; 12. fixed block; 13. hollow column; 14. sliding column; 15. spring; 16. extrusion plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1
[0025] like Figure 1-4 As shown, a flattening device for sponge processing shown in the figure includes a support seat 1 and a clamping mechanism arranged on the top of the support seat 1, and the clamping mechanism includes a working component and a clamping component;
[0026] The working assembly includes a motor 2, the inner wall of the support seat 1 is fixedly connected with the motor 2, the top of the motor 2 is fixedly connected with a first fixed plate 3, the top of the motor 2 is fixedly connected with a rotating shaft 4, and the outer wall of the rotating shaft 4 is fixedly connected with a gear 5;
[0027] The clamping assembly includes a rack 6, the outer wall of the gear 5 is meshed with the rack 6, one end of the rack 6 is fixedly connected to a sliding block 7, the outer wall of the sliding block 7 is slidably connected to a second fixed plate 8, and one side of the sliding block 7 is fixedly connected to a push plate 9.
[0028] Among them, Figure 3 As shown, the rotating shaft 4 forms a rotating structure through the motor 2 and the gear 5, which is conducive to providing power through the motor 2 to drive the gear 5 to rotate, causing the rack 6 to move.
[0029] Among them, Figure 3As shown, the gear 5 fits tightly with the rack 6, and the gear 5 forms a meshing structure with the rack 6 through the rotating shaft 4, which is beneficial to increase the sliding stability of the rack 6 and prevent jamming.
[0030] Among them, Figure 2 As shown, the first fixed plate 3 is provided with a sliding groove that matches the rack 6. The rack 6 forms a sliding structure with the first fixed plate 3 through the gear 5, which is conducive to sliding the rack 6 in a specified direction, reducing friction, and driving the sliding block 7 to move.
[0031] Example 2
[0032] like Figure 1 , Figure 2 and Figure 4 As shown, this embodiment further illustrates Example 1, the top of the support seat 1 is fixedly connected to the support frame 10, the bottom of the support frame 10 is fixedly connected to the hydraulic press 11, the bottom end of the hydraulic press 11 is fixedly connected to the fixed block 12, the bottom of the fixed block 12 is fixedly connected to the hollow column 13, the inner wall of the hollow column 13 is slidably connected to the sliding column 14, the top of the sliding column 14 is fixedly connected to the spring 15, and the bottom end of the sliding column 14 is fixedly connected to the extrusion plate 16.
[0033] Among them, Figure 4 As shown, the hollow column 13 is provided with a sliding groove that matches the sliding column 14. The sliding column 14 forms a sliding structure with the hollow column 13 through the extrusion plate 16, which is conducive to the extrusion plate 16 to perform preliminary stamping on the sponge and reduce the deformation of the sponge.
[0034] Among them, Figure 1 As shown, four groups of hollow columns 13, sliding columns 14 and springs 15 are provided, and the position relationship of the four groups of hollow columns 13, sliding columns 14 and springs 15 is symmetrically distributed about the midpoint of the extrusion plate 16, which is beneficial to ensure the balanced pressure on the sponge and also can improve the thickness of the positive sponge material.
[0035] When in use: first, the motor 2 fixed at the bottom of the first fixed plate 3 is operated to drive the rotating shaft 4 to rotate, causing the gear 5 to drive the meshing rack 6 to move, so that the rack 6 slides in the sliding groove provided in the first fixed plate 3, and the sliding block 7 is pulled to slide in the sliding grooves provided in the first fixed plate 3 and the second fixed plate 8, so that the push plate 9 has a positioning effect on the sponge;
[0036] Finally, by working the hydraulic press 11 fixed at the bottom of the support frame 10, the fixed block 12 drives the squeezing plate 16 to move downward, and the squeezing plate 16 first contacts the sponge. At this time, the sliding column 14 will shrink to the inner wall of the hollow column 13, and rely on the spring 15 to play the role of elastic support, so that the squeezing plate 16 squeezes the sponge in advance, which can detect the compactness of the sponge and prevent the sponge from being deformed during a single stamping.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flattening device for sponge processing, comprising a support base (1) and a clamping mechanism arranged on the top of the support base (1), characterized in that: The clamping mechanism comprises a working component and a clamping component; The working assembly comprises a motor (2), the inner wall of the support seat (1) is fixedly connected to the motor (2), the top of the motor (2) is fixedly connected to a first fixing plate (3), the top of the motor (2) is fixedly connected to a rotating shaft (4), and the outer wall of the rotating shaft (4) is fixedly connected to a gear (5); The clamping assembly comprises a rack (6), the outer wall of the gear (5) is meshingly connected with the rack (6), one end of the rack (6) is fixedly connected with a sliding block (7), the outer wall of the sliding block (7) is slidably connected with a second fixed plate (8), and one side of the sliding block (7) is fixedly connected with a push plate (9).
2. A flattening device for sponge processing according to claim 1, characterized in that: The top of the support seat (1) is fixedly connected to a support frame (10), the bottom of the support frame (10) is fixedly connected to a hydraulic press (11), the bottom end of the hydraulic press (11) is fixedly connected to a fixed block (12), the bottom of the fixed block (12) is fixedly connected to a hollow column (13), the inner wall of the hollow column (13) is slidably connected to a sliding column (14), the top of the sliding column (14) is fixedly connected to a spring (15), and the bottom end of the sliding column (14) is fixedly connected to an extrusion plate (16).
3. The flattening device for sponge processing according to claim 1, characterized in that: The rotating shaft (4) forms a rotating structure through the motor (2) and the gear (5).
4. The flattening device for sponge processing according to claim 1, characterized in that: The gear (5) and the rack (6) are tightly fitted, and the gear (5) and the rack (6) form a meshing structure through the rotating shaft (4).
5. The flattening device for sponge processing according to claim 1, characterized in that: The first fixed plate (3) is provided with a sliding groove which matches the rack (6), and the rack (6) forms a sliding structure with the first fixed plate (3) via the gear (5).
6. The flattening device for sponge processing according to claim 2, characterized in that: The hollow column (13) is provided with a sliding groove that matches the sliding column (14), and the sliding column (14) forms a sliding structure with the hollow column (13) through an extrusion plate (16).
7. The flattening device for sponge processing according to claim 2, characterized in that: The hollow columns (13), sliding columns (14) and springs (15) are provided in four groups, and the positional relationship of the four groups of hollow columns (13), sliding columns (14) and springs (15) is symmetrically distributed about the midpoint of the extrusion plate (16).