Steel wire grabbing and equidistant separating device
Through the servo one-click control robot's wire grab isometric separation device, the problems of operation fatigue and high molding error rate caused by manual adjustment are solved, and the efficient molding of the steel wire is achieved in the correct position, which improves the quality of tire forming and efficiency.
Patent Information
- Application Number
- CN202422949992.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In the prior art, during the forming process of the wire ring, the manual adjustment device causes operation fatigue, high molding error rate, low efficiency, and the steel wire is prone to twist and fall off, affecting the carcass forming quality.
The wire grab isometric separation device of the servo one-click control robot is adopted to achieve equally distance separation and grasping of the wire through linear guide rails and transmission components, replacing manual adjustment, ensuring that the wire enters the groove on the same reference surface and improving molding efficiency.
It effectively reduces operating fatigue and molding error rates, improves the quality and efficiency of tire forming, simplifies the process flow, ensures that the steel wire enters the groove in the correct position and avoids falling off.
Smart Images

Figure CN222292954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire ring grabbing equipment, and more specifically to a wire grabbing equidistant separation device. Background Art
[0002] The wire bead is a rigid ring made of rubber-coated steel wire arranged in a certain cross-sectional shape. Its function is to give the tire bead the necessary strength and rigidity so that the tire can be firmly fixed on the steel rim.
[0003] At present, the domestic wire ring grabbing and tire body width forming adopts a manual two-hand wheel adjustment device, which greatly reduces the tire forming efficiency and increases the error rate of tire body forming. In addition, the manual two-hand wheel adjustment of the wire width can easily cause the wire to twist and not be on the same reference plane. The wire enters the wire groove and is easy to fall off, which is inefficient and easily causes poor tire body forming. For this reason, this scheme proposes a wire grabbing equidistant separation device. Utility Model Content
[0004] 1. Technical problems to be solved:
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a wire grabbing and equidistant separation device, which adopts a servo one-button control manipulator to grab the steel wire on the wire placement seat in an equidistant separation manner, replacing the original manual cooperation with the handwheel adjustment of the tire molding production process, effectively solving the manual operation fatigue and the error rate of the molding process, being simple and convenient, and improving the high quality efficiency of employees in molding and making tires.
[0006] 2. Technical solution:
[0007] To solve the above problems, the utility model adopts the following technical solutions.
[0008] The wire grabbing and equidistant separation device includes a support platform, the upper end of the support platform is fixedly connected to a moving seat, both sides of the bottom of the support platform are fixedly connected to connecting plates, the lower end of the connecting plate is fixedly connected to a bracket, a linear guide rail 1 is installed between the inner walls of the bracket, two groups of clamping components for grabbing the wire are slidably installed at the lower end of the linear guide rail 1, and two groups of transmission components for driving the clamping components to equidistantly separate are installed at the central end of the bottom side of the support platform.
[0009] A further improvement is that the clamping assembly includes two groups of symmetrically distributed movable plates provided on the lower side of the linear guide rail, the upper ends of the movable plates are fixedly connected with sliding sleeves 1 on both sides, the sliding sleeves 1 are slidably connected to the linear guide rail 1, the center of the upper side of the movable plate is fixedly connected with a positioning sleeve 1, the positioning sleeve 1 is fixedly connected to a transmission end of the transmission assembly, the lower end of the movable plate is fixedly connected with a linear guide rail 2, the lower end of the linear guide rail 2 is slidably connected with two symmetrically distributed sliding sleeves 2, the lower end of the sliding sleeve 2 is fixedly connected with a grabbing piece, the side end of the grabbing piece is fixedly connected with a linear bearing sleeve, and the linear bearing sleeve is sleeved on the outside of a limit end of the transmission assembly.
[0010] A further improvement is that a ruler is fixedly connected to the side end of the movable plate, a reading bar is fixedly connected to the top side end of the grabbing member, and the reading bar is located outside the ruler.
[0011] A further improvement is that: one group of the transmission components of the driving clamping components equidistantly separated includes two positioning sleeves fixedly connected on both sides of the bottom of the connecting plate, a transmission shaft is rotatably connected between the inner walls of the two positioning sleeves, one end of the transmission shaft passes through the outer side of the positioning sleeves on one side, and a positioning shaft is also fixedly connected between the inner walls of the two positioning sleeves, the positioning shaft is located on the upper side of the transmission shaft, a servo motor is installed between the inner walls of the movable seat, the output end of the servo motor and the outer end of one side of the transmission shaft are fixedly connected with a transmission wheel, a transmission belt is sleeved between the upper and lower transmission wheels, and two symmetrically distributed movable sleeves are sleeved on the outer ends of the transmission shaft and the positioning shaft, the movable sleeve is threadedly connected to the transmission shaft, the movable sleeve is slidably connected to the positioning shaft, and a limiting shaft is inserted into the side end of the movable sleeve, and the limiting shaft passes through the inner walls of the linear bearing sleeve.
[0012] A further improvement is that another group of transmission components that drive and clamp components equidistantly separate include two positioning seats fixedly connected to the bottom of the connecting plate, the two positioning seats are diagonally arranged, and a cylinder is installed on the side end of the positioning seat. The output end of the cylinder is fixedly connected to a telescopic connecting rod, and the telescopic connecting rod penetrates between the inner walls of the positioning sleeve and is fixedly connected to it by a nut.
[0013] 3. Beneficial effects:
[0014] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0015] The utility model has a reasonable design, and adopts a servo motor to control the equidistant separation of the manipulator with one button, replacing the original manual adjustment of the hand wheel in the tire molding production process, thereby effectively solving the manual operation fatigue and the error rate of the molding process, which is simple and convenient;
[0016] When in use, the wire manipulator grabs the wires on the wire placement seat at equal distances, and uses a servo motor to control the left and right width distance of the manipulator. In conjunction with the carcass drum forming production process, the steel wire grabbed from the wire placement seat is quickly separated and placed in the wire groove on the carcass drum.
[0017] It should be noted that the structures not introduced in the present invention are not related to the design points and improvement directions of the present invention, and are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the explosion structure of the utility model as a whole;
[0020] Figure 3 It is a schematic diagram of the structure of the utility model after partial decomposition;
[0021] Figure 4 It is a structural schematic diagram of the transmission assembly of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the clamping assembly of the utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Support table; 2. Moving seat; 3. Connecting plate; 4. Bracket; 41. Linear guide rail 1;
[0025] 5. Clamping assembly; 51. Movable plate; 52. Sliding sleeve 1; 53. Positioning sleeve 1; 54. Linear guide rail 2; 55. Sliding sleeve 2; 56. Grabbing member; 57. Linear bearing sleeve; 58. Scale; 59. Reading strip;
[0026] 6. Transmission assembly; 61. Positioning sleeve 2; 62. Transmission shaft; 63. Positioning shaft; 64. Servo motor; 65. Transmission wheel; 66. Transmission belt; 67. Movable sleeve; 68. Limiting shaft; 11. Positioning seat; 12. Cylinder; 13. Telescopic connecting rod. DETAILED DESCRIPTION
[0027] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0031] See also Figure 1-5 The wire grabbing and equidistant separation device comprises a support platform 1, the upper end of the support platform 1 is fixedly connected with a moving seat 2, both sides of the bottom of the support platform 1 are fixedly connected with connecting plates 3, the lower end of the connecting plate 3 is fixedly connected with a bracket 4, a linear guide rail 41 is installed between the inner walls of the bracket 4, two groups of clamping components 5 for grabbing the wire are slidably installed at the lower end of the linear guide rail 41, and two groups of transmission components 6 for driving the clamping components 5 to be equidistantly separated are installed at the central end of the bottom side of the support platform 1.
[0032] During use, in order to avoid the existing personnel adjusting the wire width by two hand wheels, which may easily cause the wire to be twisted, not on the same reference plane, and the wire entering the wire groove, which may easily fall off, resulting in low efficiency and poor tire body forming, in this embodiment, in order to improve the efficiency of the existing tire forming, a servo motor is used to control the equidistant separation of the manipulator by one-touch, replacing the original manual adjustment of the hand wheel in the tire forming production process, thereby effectively solving the manual operation fatigue and the error rate of the forming process, which is simple and convenient;
[0033] When in use, the wire manipulator grabs the wires on the wire placement seat at equal distances, and uses a servo motor to control the left and right width distance of the manipulator. In conjunction with the carcass drum forming production process, the steel wire grabbed from the wire placement seat is quickly separated and placed in the wire groove on the carcass drum.
[0034] See also Figure 1-3 and Figure 5 The clamping assembly 5 includes two groups of symmetrically distributed movable plates 51 provided on the lower side of the linear guide rail 41, and the upper ends of the movable plates 51 are fixedly connected with sliding sleeves 52 on both sides, and the sliding sleeves 52 are slidably connected to the linear guide rail 41. The center of the upper side of the movable plate 51 is fixedly connected with a positioning sleeve 53, and the positioning sleeve 53 is fixedly connected to a transmission end of the transmission assembly 6. The lower end of the movable plate 51 is fixedly connected with a linear guide rail 54, and the lower end of the linear guide rail 54 is slidably connected with two symmetrically distributed sliding sleeves 55. The lower end of the sliding sleeve 55 is fixedly connected with a grabbing piece 56, and the side end of the grabbing piece 56 is fixedly connected with a linear bearing sleeve 57, and the linear bearing sleeve 57 is sleeved on the outside of a limit end of the transmission assembly 6.
[0035] During use of the present solution, by slidingly connecting the movable plate 51 with the surface of the linear guide rail 41, when the transmission assembly 6 is subsequently driven, the two groups of grabbing members 56 installed below are connected to the transmission end of the transmission assembly 6 by the positioning sleeve 53, so as to achieve equidistant displacement in the horizontal axis direction. At the same time, with the sliding installation of the linear guide rail 2 54 and the sliding sleeve 2 55, and the linear bearing sleeve 57 on one side of the grabbing member 56 being sleeved on the limit end surface of the transmission assembly 6, the claw arms of the single group of grabbing members 56 can be separated equidistantly again, thereby achieving equidistant positions in the vertical axis direction, which is beneficial for personnel to grasp wires of different sizes.
[0036] See also Figure 1-2 and Figure 5 A scale 58 is fixedly connected to the side end of the movable plate 51 , and a reading bar 59 is fixedly connected to the top side end of the grabbing member 56 , and the reading bar 59 is located on the outside of the scale 58 .
[0037] During use of the present solution, by installing a scale 58 on the side of the movable plate 51 and by installing a reading bar 59 on the claw arm of a single grabbing member 56, when a single group of grabbing members 56 is displaced in the vertical axis direction, personnel can judge the distance of equidistant separation of the grabbing members 56 in the vertical axis direction according to the scale indication of the reading bar 59 on the scale 58.
[0038] See also Figure 1-4, wherein a group of the transmission components 6 of the driving clamping components 5 equidistantly separated includes a positioning sleeve 61 fixedly connected to both sides of the bottom of the connecting plate 3, a transmission shaft 62 is rotatably connected between the inner walls of the two positioning sleeves 61, one end of the transmission shaft 62 penetrates to the outer side of the positioning sleeve 61 on one side, and a positioning shaft 63 is also fixedly connected between the inner walls of the two positioning sleeves 61, and the positioning shaft 63 is located on the upper side of the transmission shaft 62, and a servo motor 64 is installed between the inner walls of the movable seat 2, and a transmission wheel 65 is fixedly connected to the output end of the servo motor 64 and the outer end of one side of the transmission shaft 62, and a transmission belt 66 is sleeved between the upper and lower transmission wheels 65, and the outer ends of the transmission shaft 62 and the positioning shaft 63 are sleeved with two symmetrically distributed movable sleeves 67, the movable sleeve 67 is threadedly connected to the transmission shaft 62, and the movable sleeve 67 is slidably connected to the positioning shaft 63, and the side end of the movable sleeve 67 is inserted with a limiting shaft 68, and the limiting shaft 68 penetrates to the inner walls of the linear bearing sleeve 57.
[0039] More specifically: the transmission assembly 6 of another group of driving clamping assemblies 5 equidistantly separated includes two positioning seats 11 fixedly connected to the bottom of the connecting plate 3, the two positioning seats 11 are diagonally arranged, and a cylinder 12 is installed at the side end of the positioning seat 11, and a telescopic connecting rod 13 is fixedly connected to the output end of the cylinder 12, and the telescopic connecting rod 13 passes through the inner wall of the positioning sleeve 53 and is fixedly connected thereto by a nut.
[0040] In the process of using this solution, the specific implementation steps of isotropically separating the two sets of driving clamping components 5 are as follows:
[0041] First, the positioning seat 11 is fixed under the connecting plate 3, and the telescopic connecting rod 13 is connected to the positioning sleeve 1 53. The driving mode of the two groups of positioning seats 11 is synchronized through the PLC program, so that the left and right groups of grabbing members 56 connected by the movable plate 51 can achieve equidistant displacement in the horizontal axis direction. In order to ensure the stability of the position in the horizontal axis direction, the limit shaft 68 penetrates into the linear bearing sleeve 57 placed at the side ends of the left and right groups of grabbing members 56 to ensure the synchronization and stability of the horizontal axis displacement.
[0042] After the distance between the claw arms of the left and right grabbing members 56 is adjusted, the personnel can also drive the servo motor 64 placed inside the moving seat 2, so that its output end drives the transmission wheel 65 to transmit, and under the linkage of the transmission belt 66, the transmission shaft 62 connected below is rotated;
[0043] In this embodiment, the transmission shaft 62 is a left-handed screw rod, and its main structure is that one end is a left-handed screw thread, and the other end is a right-handed screw thread, just like the structure when two nuts on a rod can realize the movement in opposite directions at the same time, wherein the left side of the transmission shaft 62 is a right-handed screw thread, and the right side is a left-handed screw thread. The left-handed and right-handed screws in this scheme respectively represent the rotation direction of the screw when the screw moves. The main function of the screw rod is to realize the conversion of rotational motion into linear motion, so that the movable sleeve 67 can realize equidistant separation displacement in the vertical axis direction by being limited by the positioning shaft 63 and the left-right rotation of the transmission shaft 62;
[0044] Subsequently, since the limiting shaft 68 penetrates into the interior of the linear bearing sleeve 57 on the outside of the claw arm of the horizontal single-group grabbing member 56, when the movable sleeve 67 is equidistantly displaced in the vertical direction, the two sliding sleeves 55 are relatively displaced in the vertical direction on the surface of the linear guide rail 2 54, and at the same time, the claw arm of the single-group grabbing member 56 on the bottom side of the sliding sleeve 2 55 is equidistantly displaced in the vertical direction, thereby realizing the adjustment of the grabbing range of the mechanical claw again.
[0045] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. A wire grabbing and isometric separation device, comprising a support platform (1), characterized in that: The upper end of the support platform (1) is fixedly connected to a moving seat (2), the bottom sides of the support platform (1) are fixedly connected to connecting plates (3), the lower end of the connecting plate (3) is fixedly connected to a bracket (4), a linear guide rail (41) is installed between the inner walls of the bracket (4), and two groups of clamping components (5) for grabbing the steel wire are slidably installed at the lower end of the linear guide rail (41), and two groups of transmission components (6) that drive the clamping components (5) equidistantly separated are installed at the central end of the bottom side of the support platform (1); The clamping assembly (5) comprises two groups of symmetrically distributed movable plates (51) provided on the lower side of the linear guide rail (41); the upper ends of the movable plates (51) are fixedly connected with sleeves (52) on both sides; the sleeves (52) are slidably connected to the linear guide rail (41); the center of the upper side of the movable plates (51) is fixedly connected with a positioning sleeve (53); the positioning sleeve (53) is fixedly connected to a transmission end of the transmission assembly (6); the lower end of the movable plate (51) is fixedly connected with a linear guide rail (54); the lower end of the linear guide rail (54) is slidably connected with two symmetrically distributed sleeves (55); the lower end of the sleeve (55) is fixedly connected with a gripper (56); the side end of the gripper (56) is fixedly connected with a linear bearing sleeve (57); the linear bearing sleeve (57) is sleeved on the outer side of a limiting end of the transmission assembly (6).
2. The wire grabbing equidistant separation device according to claim 1 is characterized in that: A scale (58) is fixedly connected to the side end of the movable plate (51), and a reading bar (59) is fixedly connected to the top side end of the grabbing member (56), wherein the reading bar (59) is located outside the scale (58).
3. The wire grabbing equidistant separation device according to claim 1 is characterized in that: The transmission assembly (6) of one group of driving clamping assemblies (5) equidistantly separated comprises two positioning sleeves (61) fixedly connected to the bottom of the connecting plate (3), a transmission shaft (62) is rotatably connected between the inner walls of the two positioning sleeves (61), one end of the transmission shaft (62) penetrates to the outer side of the positioning sleeve (61) on one side, a positioning shaft (63) is also fixedly connected between the inner walls of the two positioning sleeves (61), and the positioning shaft (63) is located on the upper side of the transmission shaft (62). A servo motor (64) is installed between the inner walls of the moving seat (2), and the servo motor (64) is installed between the inner walls of the moving seat (2). The output end of the transmission shaft (64) and the outer end of one side of the transmission shaft (62) are both fixedly connected with a transmission wheel (65), a transmission belt (66) is sleeved between the upper and lower transmission wheels (65), and the outer ends of the transmission shaft (62) and the positioning shaft (63) are sleeved with two symmetrically distributed movable sleeves (67), the movable sleeve (67) and the transmission shaft (62) are threadedly connected, the movable sleeve (67) and the positioning shaft (63) are slidably connected, and a limiting shaft (68) is inserted into the side end of the movable sleeve (67), and the limiting shaft (68) passes through the inner wall of the linear bearing sleeve (57).
4. The wire grabbing equidistant separation device according to claim 1, characterized in that: The transmission assembly (6) of another group of driving clamping assemblies (5) equidistantly separated comprises two positioning seats (11) fixedly connected to the bottom of the connecting plate (3), the two positioning seats (11) being arranged diagonally, a cylinder (12) being installed at the side end of the positioning seat (11), a telescopic connecting rod (13) being fixedly connected to the output end of the cylinder (12), the telescopic connecting rod (13) penetrating between the inner walls of the positioning sleeve (53) and being fixedly connected thereto by a nut.
