Painting device for production and processing of automobile parts
By designing paint devices for automotive spare parts, including protective components, purification devices, storage devices and drying devices, the problems of uneven painted parts and unsafe working environment are solved, and the parts are realized The uniformity and safety of paint improve the quality of use of spare parts.
Patent Information
- Application Number
- CN202411474991.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automotive spare parts paint device has uneven painted parts and the working environment is unsafe, which affects the quality of use of spare parts.
A paint device for the production and processing of automobile spare parts is designed, including protective components, purification devices, storage devices and drying devices. It can realize automated control through PLC logic controller and wireless communication to ensure uniformity and safety of the paint process. .
It realizes uniformity and safety of parts paint, optimizes the working environment, and improves the quality of parts use.
Smart Images

Figure CN119426040A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the automobile parts industry, in particular to a painting device for automobile parts production and processing. Background Art
[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car. There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market of auto parts is getting bigger and bigger. In recent years, auto parts manufacturers have also developed rapidly.
[0003] During the processing and manufacturing of auto parts, some parts need to be painted to match the consistency of the car body or for their own anti-corrosion needs. Due to the different shapes of auto parts, the current painting of auto parts is mostly done manually. Long-term exposure to this kind of working environment will cause serious damage to the respiratory system of the workers. At the same time, most of the existing painting devices do not paint the parts evenly, affecting the quality of the spare parts in the later use. Therefore, in order to solve this problem, it is urgent to develop a more mature painting device for the production and processing of auto parts. Summary of the invention
[0004] The object of the present invention is to provide a painting device for the production and processing of automobile parts to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A painting device for the production and processing of automobile parts comprises a load-bearing base, wherein a bracket is respectively installed above the left and right sides of the load-bearing base, an operation panel is horizontally installed above the brackets on both sides, a side arm frame is vertically installed outside the left and right sides of the operation panel respectively, a top frame is horizontally installed above the middle of the side arm frames on both sides, a protection component is installed in the middle of the top frame, a painting device used in conjunction with the protection component is installed inside the protection component, the protection component can perform external protection when the painting device is performing a painting operation to prevent paint from being ejected and paint odor from spreading, a purification device is respectively installed above the inside of the side arm frames on both sides, the purification device can absorb and purify the paint odor emitted after painting is completed, so as to further optimize the working environment, a through hole is provided in the middle of the operation panel, and a top frame is installed outside the top of the through hole A sealing ring used in conjunction with the protective component is installed, a storage device is installed in the middle of the load-bearing base, and the parts to be painted are placed on the upper part of the storage device. The storage device can be raised and lowered, and passes through the through hole in the middle of the operation panel to cooperate with the top protective component and the painting device for painting. A drying device is installed at the lower inner side of the side arm frame on both sides. The drying device can dry the painted parts to help the external paint surface of the parts to form quickly. A PLC logic controller for controlling the internal electrical equipment of the device is electrically installed inside the device, and a wireless transmitting module is arranged inside the PLC logic controller. A wireless receiving module for use is arranged inside the remaining electrical devices inside the device. The wireless transmitting module cooperates with the wireless receiving module to complete the control of the electrical equipment of the device by the PLC logic controller. In this case, the remaining electrical components are connected to the power supply adapted thereto through wires, and a suitable control device should be selected according to the actual situation to meet the control requirements. The electrical connection is completed in a sequential working order between the electrical components, and the detailed connection means are well known in the art.
[0006] As a further solution of the present invention: the purification device includes an exhaust fan, an air intake cylinder, an air duct, a filter element fixing frame and a HEPA activated carbon composite filter element. The exhaust fan is installed on the top of the side arm frame, the air intake cylinder is installed obliquely on the upper inner side of the side arm frame, the air duct is connected to the air intake cylinder and installed inside the side arm frame, the air duct is connected to the top exhaust fan through the filter element fixing frame, the HEPA activated carbon composite filter element is installed inside the filter element fixing frame, and a warehouse door is also provided above the outer side of the side arm frame. The exhaust fan introduces the gas with paint smell into the air duct through the bottom air intake cylinder, and the gas is filtered and purified by the HEPA activated carbon composite filter element. The warehouse door can be opened regularly to replace the internal filter element to ensure the purification effect.
[0007] As a further solution of the present invention: the protective assembly includes a transparent barrel box, a sealing gasket, two electric telescopic frames and two connecting curved arms, the two electric telescopic frames are installed on the left and right sides of the bottom of the top frame, the transparent barrel box is connected to the electric telescopic frames on both sides through the connecting curved arms on both sides, the sealing gasket is sleeved on the outside of the bottom end of the transparent barrel box, the transparent barrel box can be raised and lowered by the electric telescopic frames on both sides, when it descends to the maximum adjustment height, the bottom sealing gasket contacts the sealing ring in the middle of the operation panel, so that the inside of the transparent barrel box is in a closed state.
[0008] As a further solution of the present invention: the storage device includes a motor, a telescopic frame, an electric turntable and a circular storage tray. The motor is installed in the middle of the load-bearing base, the electric turntable is connected to the motor through the telescopic frame, and the circular storage tray is installed on the top of the electric turntable. The telescopic frame cooperates with the electric turntable to control the circular storage tray to telescope and rotate.
[0009] As a further solution of the present invention: the drying device includes a blower and an arc-shaped ring frame, the blower is installed at the lower inner side of the side arm frame, the arc-shaped ring frame is connected and installed on the inner side of the blower, and a resistance wire mesh frame is installed on the inner side of the arc-shaped ring frame. After the painting operation is completed, the placement device lifts the spare parts to the middle of the arc-shaped ring frames on both sides, and then turns on the blowers on both sides, and cooperates with the resistance wire mesh frame on the inner side of the arc-shaped ring frame to dry the spare parts in the middle.
[0010] As a further solution of the present invention: the painting device includes a paint storage bucket, two telescopic hoses, a diverter box and five paint spray heads. The paint storage bucket is installed in the middle of the top frame, the diverter box is installed above the inside of the transparent tube box, the diverter box is connected with the top paint storage bucket through two telescopic hoses, and a pipeline is also provided inside the diverter box. The five paint spray heads are circumferentially distributed and connected and installed at the bottom of the diverter box. After the bottom sealing gasket and the middle sealing ring of the operation panel are sealed, the five paint spray heads are controlled by the control device to paint the bottom spare parts, and then the spare parts are moved down by the placement device, the position is adjusted manually, and moved up again, and multiple painting operations are performed until the painting is completely completed.
[0011] As a further solution of the present invention: a photoelectric sensor is electrically installed in the middle of the bottom of the diverter box, and the photoelectric sensor can sense the distance of the bottom parts to prevent damage during movement.
[0012] Compared with the prior art, the beneficial effects of the present invention are: the device is reasonably designed, the placement device cooperates with the painting device to carry out uniform rotation and painting, the external protection component prevents the paint from spraying out and the paint smell from spreading, and at the same time the purification device can absorb and purify the paint smell emitted after the painting is completed, further optimizing the working environment, improving the shortcomings of the existing devices, having high practicality and market prospects, and being suitable for large-scale promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The present invention is a structural schematic diagram of a painting device used in the production and processing of automobile parts.
[0014] Figure 2 This is a partial schematic diagram of point A in a painting device used in the production and processing of automobile parts.
[0015] Figure 3 This is a partial schematic diagram of point B in a painting device used in the production and processing of automobile parts.
[0016] Figure 4 This is a schematic diagram of the interior bottom surface of a transparent barrel box in a painting device used in the production and processing of automotive parts.
[0017] Figure 5 The figure is a top view of an operating panel in a painting device used in the production and processing of automotive parts.
[0018] Figure 6 The present invention is a schematic diagram of the structure of an arc-shaped ring frame in a painting device used in the production and processing of automobile parts.
[0019] In the figure: 1- load-bearing base, 2- bracket, 3- operation panel, 4- side arm frame, 5- top frame, 6- purification device, 7- protection component, 8- storage device, 9- drying device, 10- painting device, 301- sealing ring, 601- exhaust fan, 602- air inlet cylinder, 603- air guide duct, 604- filter element fixing frame, 605- HEPA activated carbon composite filter element, 606- warehouse door, 701- transparent cylinder box, 702- sealing gasket, 703- electric telescopic frame, 704- connecting crank arm, 801- motor, 802- telescopic frame, 803- electric turntable, 804- circular storage tray, 901- blower, 902- arc ring frame, 903- resistance wire mesh frame, 101- paint storage bucket, 102- telescopic hose, 103- diversion box, 104- paint spray head, 105- photoelectric sensor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0022] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances. Embodiment 1
[0023] See also Figures 1 to 6In an embodiment of the present invention, a painting device for the production and processing of automobile parts includes a load-bearing base 1, a bracket 2 is respectively installed above the left and right sides of the load-bearing base 1, an operation panel 3 is horizontally installed above the brackets 2 on both sides, a side arm frame 4 is vertically installed on the outside of the left and right sides of the operation panel 3, a top frame 5 is horizontally installed above the middle of the side arm frames 4 on both sides, a protective component 7 is installed in the middle of the top frame 5, a painting device 10 used in conjunction with the protective component 7 is installed inside the protective component 7, the protective component 7 can perform external protection when the painting device 10 is painting, prevent paint from being ejected, and prevent the paint smell from spreading, a purification device 6 is respectively installed above the inside of the side arm frames 4 on both sides, the purification device 6 can absorb and purify the paint smell emitted after painting is completed, and further optimize the working environment, a through hole is provided in the middle of the operation panel 3, A sealing ring 301 used in conjunction with the protective component 7 is installed on the outside of the top, and a storage device 8 is installed in the middle of the load-bearing base 1. The parts to be painted are placed on the top of the storage device 8. The storage device 8 can be raised and lowered, passing through the through hole in the middle of the operation panel 3, and is painted in conjunction with the top protective component 7 and the painting device 10. A drying device 9 is installed at the lower inner side of the side arm 4 on both sides. The drying device 9 can dry the painted parts to help the paint surface of the parts to form quickly. A PLC logic controller (not shown in the figure) for controlling the internal electrical equipment of the device is electrically installed inside the device (not shown in the figure), and a wireless transmitting module is arranged inside the PLC logic controller. A wireless receiving module for use is arranged inside the remaining electrical devices inside the device. The wireless transmitting module cooperates with the wireless receiving module to complete the control of the PLC logic controller on the electrical equipment of the device. In this case, the remaining electrical components are connected to the power supply adapted thereto through wires, and a suitable control device should be selected according to the actual situation to meet the control requirements. The electrical connection is completed in a sequential working order between the electrical components, and the detailed connection means are well known in the art. Embodiment 2
[0024] In this embodiment, the purification device 6 includes an exhaust fan 601, an air inlet cylinder 602, an air duct 603, a filter element fixing frame 604 and a HEPA activated carbon composite filter element 605. The exhaust fan 601 is installed on the top of the side arm frame 4, the air inlet cylinder 602 is installed obliquely on the upper inner side of the side arm frame 4, the air duct 603 is connected with the air inlet cylinder 602 and installed inside the side arm frame 4, the air duct 603 is connected with the top exhaust fan 601 through the filter element fixing frame 604, the HEPA activated carbon composite filter element 605 is installed inside the filter element fixing frame 604, and a warehouse door 606 is also provided above the outer side of the side arm frame 4. The exhaust fan 601 introduces the gas with paint smell into the air duct 603 through the bottom air inlet cylinder 602, and the gas is filtered and purified by the HEPA activated carbon composite filter element 605. The warehouse door 606 can be opened regularly to replace the internal filter element to ensure the purification effect; the protective component 7 includes a transparent barrel box 701, a sealing gasket 702, and two electric The telescopic frame 703 and two connecting arms 704, the two electric telescopic frames 703 are installed on the left and right sides of the bottom of the top frame 5, the transparent barrel box 701 is connected to the electric telescopic frames 703 on both sides through the connecting arms 704 on both sides, and the sealing gasket 702 is sleeved on the outside of the bottom end of the transparent barrel box 701. The transparent barrel box 701 can be raised and lowered by the electric telescopic frames 703 on both sides. When it is lowered to the maximum adjustment height, the bottom sealing gasket 702 contacts the sealing ring 301 in the middle of the operation panel 3, so that the inside of the transparent barrel box 701 is in a closed state; the storage device 8 includes a motor 801, a telescopic frame 802, an electric turntable 803 and a circular storage tray 804. The motor 801 is installed in the middle of the load-bearing base 1, the electric turntable 803 is connected to the motor 801 through the telescopic frame 802, and the circular storage tray 804 is installed on the top of the electric turntable 803. The telescopic frame 802 cooperates with the electric turntable 803 to control the circular storage tray 804 to perform telescopic rotation adjustment.
[0025] In this embodiment, the drying device 9 includes a blower 901 and an arc-shaped ring frame 902. The blower 901 is installed at the lower inner side of the side arm frame 4, and the arc-shaped ring frame 902 is connected and installed on the inner side of the blower 901. A resistance wire mesh frame 903 is installed on the inner side of the arc-shaped ring frame 902. After the painting operation is completed, the storage device 8 lifts the spare parts to the middle of the arc-shaped ring frames 902 on both sides, and then turns on the blowers 901 on both sides, and cooperates with the resistance wire mesh frame 903 on the inner side of the arc-shaped ring frame 902 to dry the spare parts in the middle; the painting device 10 includes a paint storage bucket 101, two telescopic hoses 102, a diverter box 103 and five paint spray heads 104. The paint storage bucket 101 is installed in the middle of the top of the top frame 5, and the diverter box 103 is installed inside the transparent cylinder box 701 At the top, the diverter box 103 is connected to the top paint storage bucket 101 through two telescopic hoses 102, and a pipeline is also arranged inside the diverter box 103 (not shown in the figure). Five paint spray heads 104 are circumferentially distributed and connected and installed at the bottom of the diverter box 103. After the bottom sealing gasket 702 is sealed with the sealing ring 301 in the middle of the operation panel 3, the five paint spray heads 104 are controlled by the control device to paint the bottom parts, and then the parts are moved down through the storage device 8, the position is adjusted manually, and then moved up again, and multiple painting operations are performed until the painting is completely completed. A photoelectric sensor 105 is also electrically installed in the middle of the bottom of the diverter box 103. The photoelectric sensor 105 can sense the distance of the bottom parts to prevent damage during movement.
[0026] The working principle of the present invention is: when painting, the spare parts are placed on the circular storage tray 804, and then the spare parts are moved up through the storage device 8, passed through the middle through-hole of the operation panel 3, and the upper transparent barrel box 701 is moved down through the electric telescopic frames 703 on both sides, and the bottom sealing gasket 702 contacts the sealing ring 301 in the middle of the operation panel 3, so that the inside of the transparent barrel box 701 is in a closed state. The protective component 7 can perform external protection when the painting device 10 is painting, to prevent the paint from spraying out, and at the same time prevent the paint smell from spreading. The electric turntable 803 drives the spare parts above the circular storage tray 804 to rotate, and then the control device controls the five paint spray heads 104 to paint the bottom spare parts, and then the spare parts are moved down through the storage device 8, and the position is adjusted manually, and then moved up again, and multiple painting operations are performed until the painting is completely completed. During the movement, the spare parts are moved down, and the position is adjusted manually, and then moved up again. Multiple painting operations are performed until the painting is completed. The photoelectric sensor 105 can sense the distance between the bottom parts and accessories to prevent damage during movement. After painting is completed, the upper transparent cylinder box 701 is moved up through the electric telescopic frames 703 on both sides. The purification device 6 can absorb and purify the paint smell emitted after painting is completed, further optimizing the working environment. The exhaust fan 601 introduces the paint-smelling gas into the air duct 603 through the bottom air inlet tube 602, and filters and purifies it through the HEPA activated carbon composite filter element 605. The warehouse door 606 can be opened regularly to replace the internal filter element to ensure the purification effect. The drying device 9 can dry the painted parts and accessories to help the external paint surface of the parts and accessories to quickly form. The storage device 8 lifts the parts and accessories to the middle of the arc-shaped ring frames 902 on both sides, and then turns on the blowers 901 on both sides, and cooperates with the resistance wire mesh frame 903 on the inner side of the arc-shaped ring frame 902 to dry the middle parts and accessories.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A painting device for the production and processing of automobile parts, comprising a load-bearing base (1), characterized in that: A support seat (2) is respectively installed above the left and right sides of the load-bearing base (1); an operation panel (3) is horizontally installed above the support seats (2) on both sides; a side arm frame (4) is vertically installed outside the left and right sides of the operation panel (3); a top frame (5) is horizontally installed above the middle of the side arm frames (4) on both sides; a protection component (7) is installed in the middle of the top frame (5); a painting device (10) used in conjunction with the protection component (7) is installed inside the protection component (7); a purification device (6) is respectively installed above the inside of the side arm frames (4) on both sides; a through hole is provided in the middle of the operation panel (3); a sealing ring (301) used in conjunction with the protection component (7) is installed outside the top of the through hole; a storage device (8) is installed in the middle of the load-bearing base (1); and a drying device (9) is respectively installed below the inner side of the side arm frames (4) on both sides.
2. The painting device for automobile parts production and processing according to claim 1 is characterized in that: The purification device (6) comprises an exhaust fan (601), an air inlet cylinder (602), an air guide duct (603), a filter element fixing frame (604) and a HEPA activated carbon composite filter element (605); The exhaust fan (601) is mounted on the top of the side arm frame (4); the air inlet cylinder (602) is mounted obliquely on the upper inner side of the side arm frame (4); the air guide duct (603) is connected to the air inlet cylinder (602) and is mounted inside the side arm frame (4); the air guide duct (603) is connected to the top exhaust fan (601) via a filter element fixing frame (604); the HEPA activated carbon composite filter element (605) is mounted inside the filter element fixing frame (604); and a compartment door (606) is also arranged on the upper outer side of the side arm frame (4).
3. The painting device for automobile parts production and processing according to claim 2 is characterized in that: The protection assembly (7) comprises a transparent barrel box (701), a sealing gasket (702), two electric telescopic frames (703) and two connecting curved arms (704); Two electric telescopic frames (703) are installed on the left and right sides of the bottom of the top frame (5); the transparent barrel box (701) is connected to the electric telescopic frames (703) on both sides through connecting arms (704) on both sides; and the sealing gasket (702) is sleeved on the outside of the bottom end of the transparent barrel box (701).
4. The painting device for automobile parts production and processing according to claim 3 is characterized in that: The storage device (8) comprises a motor (801), a telescopic frame (802), an electric turntable (803) and a circular storage support plate (804); The motor (801) is mounted in the middle of the load-bearing base (1), the electric turntable (803) is connected to the motor (801) via a telescopic frame (802), and the circular storage tray (804) is mounted on the top of the electric turntable (803).
5. The painting device for automobile parts production and processing according to claim 4 is characterized in that: The drying device (9) comprises a blower (901) and an arc-shaped ring frame (902); The blower (901) is installed at the lower inner side of the side arm frame (4), and the arc-shaped ring frame (902) is installed in communication with the inner side of the blower (901), and a resistance wire mesh frame (903) is installed on the inner side of the arc-shaped ring frame (902).
6. The painting device for automobile parts production and processing according to claim 5, characterized in that: The painting device (10) comprises a paint storage bucket (101), two telescopic hoses (102), a diverter box (103) and five paint spray heads (104); The paint storage bucket (101) is installed in the middle of the top of the top frame (5), and the diverter box (103) is installed above the inside of the transparent cylinder box (701). The diverter box (103) is connected to the top paint storage bucket (101) through two telescopic hoses (102). A pipeline (not shown in the figure) is also arranged inside the diverter box (103). Five paint spray heads (104) are circumferentially distributed and connected and installed at the bottom of the diverter box (103).
7. The painting device for automobile parts production and processing according to claim 6, characterized in that: A photoelectric sensor (105) is also electrically installed in the middle of the bottom of the diversion box (103).
Citation Information
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