Automatic wire cutting, winding and binding all-in-one machine for network wires

By introducing the design of an automatic wire-cutting and winding integrated machine into the network wire cutting machine, the active wire feeding and wire storage mechanism reduces the pull of the core wire, the stability problem caused by the structure of the traditional wire cutting machine is solved, and the stability problem caused by the hollow structure is achieved. More stable network wire processing and convenient winding operation.

CN222293224UActive Publication Date: 2025-01-03DONGGUAN CHING TAI ELECTRIC WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202420756706.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-03
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

During the cutting and winding process of traditional network wire cutting machines, because the UTP series structure is empty, it is easy to pull the core wire in the wire, resulting in unstable processing characteristics of the finished product.

Method used

Design an automatic wire cutting and winding integrated machine, adopting active wire feeding mechanism, wire storage mechanism, wire winding mechanism and wire crimping mechanism, drive the synchronous belt and rotor through stepper motor, and reduce the winding plate pair by using the speed difference The core wire is pulled, and the wire harness is stable transmission and winding through the wire storage box and clamping tube.

Benefits of technology

有效减少了绕线盘对网络线芯线的拉扯,提高了成品的稳定性,并简化了线束的绕设和取出过程,提高了使用便捷性。

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the field of network wires, particularly relates to an automatic wire cutting, winding and binding all-in-one machine for a network wire, and aims to solve the problems that an existing network wire UTP series structure is relatively empty, a core wire in a wire rod is easily pulled by traction winding, and the characteristics are easily unstable during processing of a finished product, and the following scheme is provided: the automatic wire cutting, winding and binding all-in-one machine comprises a device shell, a synchronous motor is arranged at the front end of the machine, a synchronous belt is arranged at the front end of the machine, a workbench is arranged in the device shell, the workbench is located on the lower half portion of the device shell, a partition plate is fixedly connected to the interior of the device shell, and the partition plate is arranged above the workbench in parallel. Wire rods are fed into the wire storage mechanism step by step in advance to generate a speed difference to cooperate with a wire spool to perform wire winding, pulling of wire spool traction on inner core wires of network wires is reduced, characteristics are improved, meanwhile, wire harnesses can be wound and taken out conveniently through the wire winding assembly, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of network cables, in particular to an automatic wire cutting, winding and binding integrated machine for network cables. Background Art

[0002] The network cable is a twisted pair cable in computer terms. It is a cable that connects the computer network card and the ADSL modem or router or switch. The signal transmitted by the telephone line is a modulated signal, which cannot be recognized by the computer network card. The ADSL modem converts it into a signal that the network card can directly recognize. Therefore, the ADSL modem is connected to the telephone line on one end and the network cable on the other.

[0003] When cutting and winding network cables, a network cable cutting machine is needed. The traditional network cable cutting machine still has the following defects when used:

[0004] 1. The front end of the network cable cutting machine is an ordinary guide wheel, which mainly relies on the winding disk to pull the rear end wire to bear the weight to complete the winding. Because the UTP series of network cables has a relatively hollow structure, the traction winding can easily pull the core wire in the wire, resulting in unstable characteristics during the processing of the finished product. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that the front end of the network cable cutting machine is an ordinary guide wheel in the prior art, and the winding is mainly completed by pulling the rear end wire to bear the weight of the winding disk. Since the UTP series of network cables have a relatively hollow structure, the pulling winding can easily pull the core wire in the wire, resulting in unstable characteristics during the processing of the finished product. An automatic network cable cutting, winding and binding machine is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An automatic wire cutting, winding and binding machine for network cables comprises a device housing, a workbench is arranged inside the device housing, the workbench is located at the lower half of the device housing, a partition is fixedly connected inside the device housing, and the partition is arranged parallel to the workbench;

[0008] A drive box housing, wherein the drive box housing is fixedly connected to one side of the top of the workbench;

[0009] A placement hole is provided inside the workbench and is arranged on one side of the drive box housing;

[0010] A protective shell, which is arranged on the top of the workbench and located on one side of the placement hole;

[0011] An active wire feeding mechanism, which is arranged on one side of the drive box housing and is used to provide power for the network wire to move;

[0012] A wire storage mechanism, which is arranged inside the placement hole and is used to accommodate the bent network wire;

[0013] A winding mechanism, which is arranged inside the protective shell and is used to wind up the network cable;

[0014] A grabbing mechanism, which is disposed on the top of the partition and is used to grab the network cable;

[0015] The wire pressing mechanism is arranged on one side of the active wire feeding mechanism and is used to press down and bend the network wire transmitted from the active wire feeding mechanism.

[0016] In a possible design, the active wire feeding mechanism includes four stepper motors, and the four stepper motors are all arranged inside the driving box housing. The output shaft of the stepper motor rotates through the driving box housing and is fixedly sleeved with a second synchronous wheel. One side of the driving box housing is rotatably connected to multiple first synchronous wheels, and the multiple first synchronous wheels and the multiple second synchronous wheels are used in combination. The outer wall transmission sleeves of the first synchronous wheels and the second synchronous wheels on the same side are provided with the same synchronous belt.

[0017] In a possible design, the wire storage mechanism includes a wire storage box, a top outer wall of the wire storage box is fixedly connected with a boss, a top of the placement hole is provided with a connected groove, the groove is used in conjunction with the boss, a bottom inner wall of the groove is provided with a second threaded hole, a first threaded hole is provided inside the boss, and the first threaded hole and the second threaded hole are used in conjunction with each other.

[0018] In a possible design, the winding mechanism includes a rotating drum rotatably connected to the inner wall of the protective shell, a plurality of strip holes arranged in an annular shape are opened on the top of the rotating drum, the plurality of strip holes are divided into four groups, and also includes two fourth mounting plates and two third mounting plates, the two fourth mounting plates and the two third mounting plates are respectively fixedly connected to the tops of the four groups of strip holes, a second clamping plate is fixedly connected to one side of the top of the fourth mounting plate, a fourth electric push rod is fixedly connected to one side of the third mounting plate, a piston rod of the fourth electric push rod slides through the third mounting plate and is fixedly connected to the first clamping plate, and the first clamping plate and the second clamping plate are both connected to The wiring harness is used in conjunction with the workbench, the top of the workbench is fixedly connected with a second drive motor, the output shaft of the second drive motor is fixedly connected to the top inner wall of the rotating drum, the top of the rotating drum is fixedly connected with a fifth electric push rod and a fixed clamping plate, the fifth electric push rod is located on one side of the fixed clamping plate, one side of the fixed clamping plate is fixedly connected to a support rod, the outer wall sliding sleeve of the support rod is provided with a sliding clamping plate, the piston rod of the fifth electric push rod is fixedly connected to one side of the sliding clamping plate, the sliding clamping plate is used in conjunction with the fixed clamping plate, one side of the sliding clamping plate is fixedly connected to an L-shaped plate, and the L-shaped plate is used in conjunction with one of the second clamping plates.

[0019] In a possible design, the grabbing mechanism includes an electric slide rail arranged on the top of the partition, the top of the electric slide rail is slidably connected to the second mounting plate, the interior of the partition is provided with a through hole, the top of the second mounting plate is fixedly connected to a third electric push rod, the piston rod of the third electric push rod slides through the second mounting plate and the through hole and is fixedly connected to the second fixed plate, the top of the second fixed plate is fixedly connected to two symmetrically arranged second slide rods, the top of the second slide rod slides through the second mounting plate, the bottom of the second fixed plate is fixedly connected to the first driving motor, the bottom of the first driving motor is fixedly connected to the fourth fixed plate, the bottom of the fourth fixed plate is slidably connected to two symmetrically arranged side plates, one side of the side plate is fixedly connected to a cutting knife, one side of the side plate is fixedly connected to a rack, the two racks are centrally symmetrically arranged, the output shaft of the first driving motor rotates through the fourth fixed plate and is fixedly connected to the second spur gear, the two racks are respectively located on both sides of the second spur gear and are meshed with the second spur gear.

[0020] In a possible design, the wire pressing mechanism includes a first mounting plate fixedly connected to one side of the top of the drive box housing, a first electric push rod is fixedly connected to the top of the first mounting plate, a piston rod of the first electric push rod slides through the first mounting plate and is fixedly connected to a pressure block, the top of the pressure block is fixedly connected to a first slide rod, and the top of the first slide rod slides through the first mounting plate.

[0021] In a possible design, a rectangular shell is fixedly connected to one side of the drive box shell, a fixed block is fixedly connected to the bottom of the rectangular shell, a lower clamping plate is fixedly connected to the bottom inner wall of the fixed block, a second electric push rod is fixedly connected to the top inner wall of the rectangular shell, a piston rod of the second electric push rod is fixedly connected to the upper clamping plate, and circular grooves are provided at the bottom of the upper clamping plate and the top of the lower clamping plate.

[0022] In a possible design, a third fixed plate is fixedly connected to the top of the workbench, and the third fixed plate is located on one side of the drive box housing. A servo motor is fixedly connected to one side of the third fixed plate, and two symmetrically arranged first rotating shafts are rotatably connected to one side of the third fixed plate. The output shaft of the servo motor is fixedly connected to one end of one of the first rotating shafts, and the outer walls of the two first rotating shafts are fixedly sleeved with first spur gears, and the two first spur gears are meshed with each other. The outer walls of the first rotating shafts are fixedly sleeved with connecting plates, and one end of the connecting plate is fixedly connected to a connecting cylinder, and the two ends of the connecting cylinder are respectively fixedly connected to the second wire clamping cylinder and the first wire clamping cylinder.

[0023] In a possible design, legs are fixedly connected to the four bottom corners of the device housing, a plurality of protective doors are provided on one side of the device housing, and a discharge chute is provided on the top side of the workbench away from the drive box housing.

[0024] In the present application, when in use, multiple stepper motors inside the drive box housing are started, which can drive multiple second synchronous wheels to rotate, and the second synchronous wheels drive the synchronous belts to rotate, and the multiple synchronous belts can help the wire harness to be transmitted forward;

[0025] At the same time, the wiring harness passes through the two circular grooves, and the second electric push rod can be started at intervals, and the second electric push rod drives the upper clamping plate to descend, thereby ensuring the stability of the wiring harness when the wiring harness is transmitted;

[0026] Start the first electric push rod, and the piston rod of the first electric push rod drives the pressure block to move vertically downward. The setting of the first slide rod can ensure the stability of the movement of the pressure block. The pressure block can press the wire harness, and the wire harness passes through the first clamping cylinder, the connecting cylinder and the second clamping cylinder in turn. The first clamping cylinder is larger in size and can help the wire harness pass through. At the same time, the servo motor can be started, and the output shaft of the servo motor drives one of the first rotating shafts to rotate, and the first rotating shaft drives the first spur gear to rotate. The two first spur gears are meshed, and then the other first rotating shaft can be driven to rotate. The two first rotating shafts drive the connecting plate to rotate, and the connecting plate drives the two second clamping cylinders located above and below to approach each other, which can help the second clamping cylinder clamp the wire harness and ensure the stability of the wire harness transmission;

[0027] Start the third electric push rod, the piston rod of the third electric push rod can drive the second fixed plate to move up and down, the second fixed plate drives the first drive motor and the fourth fixed plate to move up and down, by starting the first drive motor, the output shaft of the first drive motor can drive the second spur gear to rotate, the second spur gear drives the two racks to move closer to or away from each other, at this time the two side plates can drive the cutting knives on both sides to move closer to or away from each other, the two side plates can complete the clamping of the wire harness, and at the same time the approach of the two cutting knives can cut off a section of the wire harness in front, and cooperate with the electric slide rail to help the wire harness move from one end of the second clamping barrel to the top of the protective shell;

[0028] At the same time, since there is a speed difference between the rotating drum and the rotating speed of the second synchronous wheel, the wire can be fed into the wire storage box in advance, reducing the pulling of the winding disk on the core wire inside the network cable, improving the characteristics, and the arrangement of the boss and the groove can help the placement of the wire storage box, and the arrangement of the first threaded hole and the second threaded hole can help the installation of the wire storage box;

[0029] One end of the wiring harness passes through one side of one of the fourth mounting plates and moves between the support rod and the fixed clamping plate. At this time, the fifth electric push rod is started, and the piston rod of the fifth electric push rod can drive the support rod to move laterally. The support rod is close to the fixed clamping plate and clamps one end of the wiring harness. At the same time, the outer wall of the L-shaped plate and the second clamping plate can help clamp the wiring harness again. The second drive motor is started, and the output shaft of the first electric push rod drives the rotating drum to rotate, and the rotating drum drives multiple first clamping plates and second clamping plates to rotate to complete the winding of the wiring harness. After the winding of the wiring harness is completed, the fourth electric push rod can be started, and the piston rod of the fourth electric push rod pushes the first clamping plate out, which can help to take out the wiring harness. While the wiring harness is winding, the second mounting plate can move to the initial position, cut off this section of the wiring harness, and clamp the next section of the wiring harness, and so on.

[0030] Beneficial effects:

[0031] In the present invention, the automatic wire cutting, winding and binding integrated machine for network cables can achieve the effect of providing power for the network cables to move through the active wire feeding mechanism component, and help the network cables to move forward through the friction between the synchronous belt and the network cables. At the same time, the speed difference can be used to feed the wire into the wire storage mechanism in advance, thereby reducing the pulling of the winding reel on the core wire of the network cables.

[0032] In the present invention, the automatic wire cutting, winding and binding integrated machine for network cables can achieve the effect of accommodating bent network cables through the wire storage component, and can accommodate excess network cables in advance to avoid subsequent pulling of the network cables;

[0033] In the present invention, the automatic wire cutting, winding and binding integrated machine for network cables can achieve the effect of pressing down the network cables through the wire pressing component, and can help press the redundant network cables into the wire storage mechanism to avoid the network cables from bending due to the small space.

[0034] In the present invention, a synchronous motor is designed at the front end of the machine to control the synchronous belt to actively feed the wire to replace the front ordinary guide wheel. The wire is fed into the wire storage mechanism in steps and in advance to generate a speed difference to cooperate with the winding reel to wind the wire, thereby reducing the pulling of the winding reel on the core wire of the network cable and improving the characteristics. At the same time, the winding assembly can be used to facilitate the winding and removal of the wire harness, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 A three-dimensional structural schematic diagram of an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0036] Figure 2 A schematic diagram of the three-dimensional structure of the automatic wire cutting, winding and binding machine for network cables from a second viewing angle proposed by the utility model;

[0037] Figure 3 This is an exploded structural schematic diagram of a workbench and a wire storage box in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0038] Figure 4 A three-dimensional structural schematic diagram of a drive box housing in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0039] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of a rectangular shell in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0040] Figure 6 This is a three-dimensional structural schematic diagram of a third fixing plate and a connecting cylinder in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0041] Figure 7 A schematic diagram of the three-dimensional structure of a partition in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0042] Figure 8 A three-dimensional structural schematic diagram of a first drive motor and a third electric push rod in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0043] Fig. 9 A three-dimensional structural schematic diagram of a side plate and a cutting knife in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0044] Fig.10 A three-dimensional structural schematic diagram of a first clamping plate and a second clamping plate in an automatic wire cutting, winding and binding machine for network cables proposed by the utility model;

[0045] Fig.11 The utility model provides a schematic diagram of the three-dimensional structure of a rotating drum and a protective shell in an automatic wire cutting, winding and binding machine for network cables.

[0046] In the figure: 1, device housing; 2, discharging chute; 3, supporting leg; 4, protective door; 5, driving box housing; 6, partition; 7, wire storage box; 8, protective shell; 9, workbench; 10, first driving motor; 11, boss; 12, first threaded hole; 13, second threaded hole; 14, groove; 15, placement hole; 16, first electric push rod; 17, first mounting plate; 18, first slide bar; 19, pressing block; 20, fixing block; 21, first synchronous wheel; 22, synchronous belt; 23, second synchronous wheel; 24, rectangular shell; 25, second electric push rod; 26, upper clamping plate; 27, circular groove; 28, lower clamping plate; 29, first clamping cylinder; 30, connecting cylinder; 31, second clamping cylinder; 3 2. Servo motor; 33. Third fixed plate; 34. First spur gear; 35. First rotating shaft; 36. Connecting plate; 37. Through hole; 38. Electric slide rail; 39. Second mounting plate; 40. Third electric push rod; 42. Second slide rod; 43. Second fixed plate; 44. Side plate; 45. Fourth fixed plate; 46. Rack; 47. Cutting knife; 48. Second spur gear; 49. Strip hole; 50. First clamping plate; 51. Rotating drum; 52. Fourth electric push rod; 53. Third mounting plate; 54. L-shaped plate; 55. Fifth electric push rod; 56. Sliding clamping plate; 57. Support rod; 58. Fixed clamping plate; 59. Second clamping plate; 60. Fourth mounting plate; 61. Second driving motor. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0048] Example 1

[0049] Reference Figure 1-11 , an automatic wire cutting, winding and binding machine for network cables, which is used in the field of network cables, is mainly composed of an active wire feeding mechanism, a guiding mechanism, a grabbing mechanism, a wire pressing mechanism, a wire storage mechanism and a winding mechanism. The specific structure is as follows:

[0050] The device comprises a housing 1 , a workbench 9 is arranged inside the housing 1 , and the workbench 9 is located at the lower half of the housing 1 . A partition 6 is fixedly connected inside the housing 1 , and the partition 6 is arranged parallel to the workbench 9 .

[0051] It also includes a drive box housing 5, a placement hole 15 opened inside the workbench 9, the placement hole 15 is arranged on one side of the drive box housing 5, the protective shell 8 is arranged on the top of the workbench 9 and is located on one side of the placement hole 15, the drive box housing 5 is fixedly connected to one side of the top of the workbench 9, one side of the drive box housing 5 is fixedly connected with a rectangular shell 24, the bottom of the rectangular shell 24 is fixedly connected with a fixing block 20, the bottom inner wall of the fixing block 20 is fixedly connected with a lower clamping plate 28, the top inner wall of the rectangular shell 24 is fixedly connected with a second electric push rod 25, the piston rod of the second electric push rod 25 is fixedly connected to the upper clamping plate 26, the bottom of the upper clamping plate 26 and the top of the lower clamping plate 28 are both provided with circular grooves 27, and the wiring harness passes through the two circular grooves 27.

[0052] By starting the second electric push rod 25 at intervals, the second electric push rod 25 drives the upper clamping plate 26 to descend, thereby ensuring the stability of the wire harness when the wire harness is transmitted.

[0053] The active wire feeding mechanism is arranged on one side of the driving box housing 5 and is used to provide power for the network wire to move. The active wire feeding mechanism includes four stepping motors, a second synchronous wheel 23 , a first synchronous wheel 21 and a synchronous belt 22 .

[0054] The four stepper motors are all arranged inside the drive box housing 5. The output shaft of the stepper motor rotates and penetrates the drive box housing 5 and is fixedly sleeved with a second synchronous wheel 23. One side of the drive box housing 5 is rotatably connected to multiple first synchronous wheels 21. The multiple first synchronous wheels 21 and the multiple second synchronous wheels 23 are used in combination. The outer wall transmission sleeve of the first synchronous wheel 21 and the second synchronous wheel 23 on the same side is provided with the same synchronous belt 22.

[0055] Start the multiple stepper motors inside the drive box housing 5, which can then drive the multiple second synchronous wheels 23 to rotate. The second synchronous wheels 23 drive the synchronous belts 22 to rotate. The stepper motors provide power for the synchronous wheels to achieve synchronous rotation of the multiple synchronous belts. The speed difference can be used to feed the wire into the wire storage mechanism in advance, reducing the pulling of the winding drum on the core wire inside the network cable.

[0056] The guiding mechanism includes: a third fixing plate 33 , a servo motor 32 , a first rotating shaft 35 , a first spur gear 34 , a connecting plate 36 , a connecting cylinder 30 , a second clamping cylinder 31 and a first clamping cylinder 29 .

[0057] A third fixed plate 33 is fixedly connected to the top of the workbench 9, and the third fixed plate 33 is located on one side of the drive box housing 5. A servo motor 32 is fixedly connected to one side of the third fixed plate 33. Two first rotating shafts 35 symmetrically arranged are rotatably connected to one side of the third fixed plate 33. The output shaft of the servo motor 32 is fixedly connected to one end of one of the first rotating shafts 35. The outer walls of the two first rotating shafts 35 are fixedly sleeved with first spur gears 34, and the two first spur gears 34 are meshed with each other. The outer walls of the first rotating shafts 35 are fixedly sleeved with connecting plates 36, and one end of the connecting plate 36 is fixedly connected to a connecting tube 30. The two ends of the connecting tube 30 are respectively fixedly connected to the second wire clamping tube 31 and the first wire clamping tube 29.

[0058] The processed wire harness passes through the first wire clamping cylinder 29, the connecting cylinder 30 and the second wire clamping cylinder 31 in turn. The first wire clamping cylinder 29 is larger in size, which can help the wire harness pass through. At the same time, the servo motor 32 can be started. The output shaft of the servo motor 32 drives one of the first rotating shafts 35 to rotate, and the first rotating shaft 35 drives the first spur gear 34 to rotate. The two first spur gears 34 are meshed, which can then drive the other first rotating shaft 35 to rotate. The two first rotating shafts 35 drive the connecting plate 36 to rotate, and the connecting plate 36 drives the two second wire clamping cylinders 31 located above and below to approach each other, which can then help the second wire clamping cylinder 31 clamp the wire harness and ensure the stability of the wire harness transmission.

[0059] The grabbing mechanism includes an electric slide rail 38 , a second mounting plate 39 , a third electric push rod 40 , a through hole 37 , a second fixing plate 43 , a second slide rod 42 , a second mounting plate 39 , a fourth fixing plate 45 , a side plate 44 and a first driving motor 10 .

[0060] An electric slide rail 38 is provided at the top of the partition 6, and the top of the electric slide rail 38 is slidably connected to the second mounting plate 39. A through hole 37 is opened inside the partition 6. The top of the second mounting plate 39 is fixedly connected to the third electric push rod 40. The piston rod of the third electric push rod 40 slides through the second mounting plate 39 and the through hole 37 and is fixedly connected to the second fixed plate 43. The top of the second fixed plate 43 is fixedly connected to two symmetrically arranged second slide rods 42. The top of the second slide rod 42 slides through the second mounting plate 39. The bottom of the second fixed plate 43 is fixedly connected to the first drive motor 10. The bottom of the first drive motor 10 is fixedly connected to the fourth fixed plate 45. The bottom of the fourth fixed plate 45 is slidably connected to two symmetrically arranged side plates 44.

[0061] Start the third electric push rod 40, the piston rod of the third electric push rod 40 can drive the second fixed plate 43 to move up and down, and the second fixed plate 43 drives the fourth fixed plate 45 to move up and down. At this time, the two side plates 44 can be close to or away from each other. The two side plates 44 can complete the clamping of the wire harness, and cooperate with the electric slide rail 38 to help the wire harness move from one end of the second clamping cylinder 31 to the top of the protective shell 8. The grabbing mechanism in step S3 is used to drive the network cable to move laterally by setting a fourth fixed plate 45 that can move laterally, and uses two side plates 44 that can move relative to each other to clamp one end of the network cable to help the network cable move. The grabbing mechanism is located between the wire storage mechanism and the winding mechanism to help the network cable move in the correct direction to prevent the network cable from loosening and ensure the normal progress of the winding process.

[0062] The wire pressing mechanism includes a first mounting plate 17 , a first electric push rod 16 , a pressing block 19 and a first sliding rod 18 .

[0063] A first mounting plate 17 is fixedly connected to one side of the top of the drive box housing 5, a first electric push rod 16 is fixedly connected to the top of the first mounting plate 17, a piston rod of the first electric push rod 16 slides through the first mounting plate 17 and is fixedly connected to a pressure block 19, a first slide bar 18 is fixedly connected to the top of the pressure block 19, and the top of the first slide bar 18 slides through the first mounting plate 17.

[0064] The first electric push rod 16 is started, and the piston rod of the first electric push rod 16 drives the pressing block 19 to move vertically downward. The setting of the first sliding rod 18 can ensure the stability of the movement of the pressing block 19, and the pressing block 19 can press the wiring harness.

[0065] The wire pressing mechanism uses a pressing block 19 that can move up and down to press the network wire down into the wire storage mechanism. The pressing block 19 is arranged on one side of the active wire feeding mechanism to prevent the network wire that exceeds the length from being offset and unable to enter the wire storage mechanism.

[0066] The wire storage mechanism comprises a wire storage box 7 , a boss 11 , a groove 14 , a second threaded hole 13 and a first threaded hole 12 .

[0067] A boss 11 is fixedly connected to the top outer wall of the wire storage box 7, a connected groove 14 is opened at the top of the placement hole 15, the groove 14 is used in conjunction with the boss 11, a second threaded hole 13 is opened on the bottom inner wall of the groove 14, a first threaded hole 12 is opened inside the boss 11, and the first threaded hole 12 and the second threaded hole 13 are used in conjunction with each other.

[0068] Since there is a speed difference between the speed of the rotating drum 51 and the rotation speed of the second synchronous wheel 23, the wire can be fed into the wire storage box 7 in advance, reducing the pulling of the inner core wire of the network cable by the winding disk and improving the characteristics. The arrangement of the boss 11 and the groove 14 can help the placement of the wire storage box 7, and the arrangement of the first threaded hole 12 and the second threaded hole 13 can help the installation of the wire storage box 7. The wire storage mechanism in step S32 is installed inside the device through the detachable wire storage box 7, which is easy to disassemble and replace. The interior of the wire storage box 7 is provided with a chamber for accommodating network cables, which can be used to temporarily accommodate network cables that exceed the length, and can accommodate excess network cables in advance to avoid subsequent pulling of the network cables.

[0069] The winding mechanism includes a rotating drum 51, a strip hole 49, two fourth mounting plates 60, two third mounting plates 53, a second clamping plate 59, a fourth electric push rod 52, a first clamping plate 50, a second drive motor 61, a fifth electric push rod 55, a fixed clamping plate 58, a support rod 57, a sliding clamping plate 56 and an L-shaped plate 54.

[0070] The rotating drum 51 is rotatably connected to the inner wall of the protective shell 8, and a plurality of strip holes 49 arranged in an annular shape are opened on the top of the rotating drum 51. The plurality of strip holes 49 are divided into four groups. Two fourth mounting plates 60 and two third mounting plates 53 are respectively fixedly connected to the tops of the four groups of strip holes 49. A second clamping plate 59 is fixedly connected to one side of the top of the fourth mounting plate 60, and a fourth electric push rod 52 is fixedly connected to one side of the third mounting plate 53. The piston rod of the fourth electric push rod 52 slides through the third mounting plate 53 and is fixedly connected to the first clamping plate 50. The first clamping plate 50 and the second clamping plate 59 are both used in conjunction with the wiring harness. The top of the workbench 9 is fixedly connected to the third clamping plate 59. Two driving motors 61, the output shaft of the second driving motor 61 is fixedly connected to the top inner wall of the rotating drum 51, the top of the rotating drum 51 is fixedly connected with a fifth electric push rod 55 and a fixed clamping plate 58, the fifth electric push rod 55 is located on one side of the fixed clamping plate 58, one side of the fixed clamping plate 58 is fixedly connected with a support rod 57, the outer wall sliding sleeve of the support rod 57 is provided with a sliding clamping plate 56, the piston rod of the fifth electric push rod 55 is fixedly connected to one side of the sliding clamping plate 56, the sliding clamping plate 56 is used in conjunction with the fixed clamping plate 58, one side of the sliding clamping plate 56 is fixedly connected with an L-shaped plate 54, and the L-shaped plate 54 is used in conjunction with one of the second clamping plates 59.

[0071] One end of the wiring harness passes through one side of one of the fourth mounting plates 60 and moves between the support rod 57 and the fixed clamping plate 58. At this time, the fifth electric push rod 55 is started, and the piston rod of the fifth electric push rod 55 can drive the support rod 57 to move horizontally. The support rod 57 is close to the fixed clamping plate 58 and clamps one end of the wiring harness. At the same time, the outer wall of the L-shaped plate 54 and the second clamping plate 59 can help clamp the wiring harness again. The second drive motor 61 is started, and the output shaft of the first electric push rod 16 drives the rotating drum 51 to rotate, and the rotating drum 51 drives multiple first clamping plates 50 and second clamping plates 59 to rotate to complete the winding of the wiring harness. After the winding of the wiring harness is completed, the fourth electric push rod 52 can be started, and the piston rod of the fourth electric push rod 52 moves the first clamping plate 5 0 is pushed out, which can help to take out the wire harness. While the wire harness is being wound, the second mounting plate 39 can be moved to the initial position and cut off this section of the wire harness, while clamping the next section of the wire harness, and so on. The winding mechanism in step S4 uses two fourth mounting plates 60 and two third mounting plates 53 to wind the network cable. The spacing between the two fourth mounting plates 60 and the two third mounting plates 53 can be adjusted. After tensioning, the winding of the network cable can be facilitated. After loosening, the wound network cable can be easily taken out. The rotating drum 51 is used to provide power for the rotation of the winding mechanism to realize the winding process. One end of the network cable can be pressed by the sliding clamping plate 56 and the fixed clamping plate 58 to cooperate with the winding mechanism to complete the winding operation.

[0072] The network cable can be cut by an electric shearing mechanism or manually cut by hand-held scissors. The electric shearing mechanism is arranged in the winding mechanism, and the electric shearing mechanism can be designed as follows:

[0073] It includes: a first driving motor 10 , a cutting blade 47 , a rack 46 and a second spur gear 48 .

[0074] A cutting knife 47 is fixedly connected to one side of the side plate 44, and a rack 46 is fixedly connected to one side of the side plate 44. The two racks 46 are arranged symmetrically with the center. The output shaft of the first drive motor 10 rotates through the fourth fixed plate 45 and is fixedly connected to the second spur gear 48. The two racks 46 are respectively located on both sides of the second spur gear 48 and are meshed with the second spur gear 48.

[0075] By starting the first drive motor 10, the output shaft of the first drive motor 10 can drive the second spur gear 48 to rotate, and the second spur gear 48 drives the two racks 46 to move closer to or away from each other. At this time, the two side panels 44 can drive the cutting knives 47 on both sides to move closer to or away from each other. The approach of the two cutting knives 47 can cut a section of the wire harness in front.

[0076] Based on the above main structure, the working steps of the automatic wire cutting, winding and binding machine are as follows:

[0077] S1, the active wire feeding mechanism provides the power for the network wire to move;

[0078] S2, the guiding mechanism is used to guide the network cable coming out of the active wire feeding mechanism, so as to facilitate the grasping mechanism to complete the grasping action;

[0079] S3, the grabbing mechanism is used to grab the cut network cable, and then pull the network cable to one side of the winding mechanism, so that the winding mechanism can complete the winding operation;

[0080] S31, the wire pressing mechanism is arranged beside the active wire feeding mechanism, the wire pressing mechanism presses down and bends the network wire transmitted from the active wire feeding mechanism, and sends the excess network wire into the wire storage mechanism for temporary storage, so as to avoid the situation that the network wire is deviated due to the excess length and cannot enter the wire storage mechanism;

[0081] S32, the wire storage mechanism is arranged behind the active wire feeding mechanism, and the wire storage mechanism is provided with a storage space, and the storage space is used to store the bent network wire, so as to produce a speed difference to cooperate with the winding coil to wind the wire, reduce the pulling of the winding coil on the inner core wire of the network wire, and improve the characteristics;

[0082] S4, the winding mechanism first clamps one end of the network cable, and then winds the network cable into a bundle. The winding mechanism can quickly wind the network cable into a circle;

[0083] S5. Finally, cut off the network cable.

[0084] Example 2

[0085] refer to Figure 1-2 , improved on the basis of Example 1: the four bottom corners of the device housing 1 are fixedly connected with supporting legs 3, a plurality of protective doors 4 are arranged on one side of the device housing 1, and a discharging chute 2 is opened on the top side of the workbench 9 away from the driving box housing 5.

[0086] The legs 3 can be used to provide support for the entire device, the protective door 4 can shield and protect the mechanical devices installed inside, and the discharge chute 2 facilitates the discharge of the processed network cables.

[0087] However, as is well known to those skilled in the art, the working principles and wiring methods of the first drive motor 10, the first electric push rod 16, the second electric push rod 25, the electric slide rail 38, the third electric push rod 40, the fourth electric push rod 52, the fifth electric push rod 55 and the second drive motor 61 are commonplace, and are conventional means or common knowledge, and will not be elaborated herein. Those skilled in the art may make any optional selections according to their needs or convenience.

[0088] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic wire cutting, winding and binding machine for network cables, characterized in that: include: A device housing (1), wherein a workbench (9) is arranged inside the device housing (1), and the workbench (9) is located in the lower half of the device housing (1); a partition (6) is fixedly connected to the inside of the device housing (1), and the partition (6) is arranged parallel to the top of the workbench (9); A drive box housing (5), wherein the drive box housing (5) is fixedly connected to one side of the top of the workbench (9); A placement hole (15), the workbench (9) is provided with the placement hole (15), and the placement hole (15) is arranged on one side of the drive box housing (5); A protective shell (8), the protective shell (8) being arranged on the top of the workbench (9) and located on one side of the placement hole (15); An active wire feeding mechanism, which is arranged on one side of the drive box housing (5) and is used to provide power for the network wire to move; A wire storage mechanism, which is arranged inside the placement hole (15) and is used to accommodate bent network wires; A winding mechanism, the winding mechanism is arranged inside the protective shell (8) and is used for winding the network cable; A grabbing mechanism, which is arranged on the top of the partition (6) and is used to grab the network cable; The wire pressing mechanism is arranged on one side of the active wire feeding mechanism and is used to press down and bend the network wire transmitted from the active wire feeding mechanism.

2. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The active wire feeding mechanism comprises four stepper motors, and the four stepper motors are all arranged inside the driving box housing (5). The output shaft of the stepper motor rotates through the driving box housing (5) and is fixedly sleeved with a second synchronous wheel (23). One side of the driving box housing (5) is rotatably connected with a plurality of first synchronous wheels (21), and the plurality of first synchronous wheels (21) and the plurality of second synchronous wheels (23) are used in combination. The outer wall transmission sleeves of the first synchronous wheels (21) and the second synchronous wheels (23) located on the same side are provided with the same synchronous belt (22).

3. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The wire storage mechanism comprises a wire storage box (7), the top outer wall of the wire storage box (7) is fixedly connected with a boss (11), the top of the placement hole (15) is provided with a connected groove (14), the groove (14) and the boss (11) are used in conjunction with each other, the bottom inner wall of the groove (14) is provided with a second threaded hole (13), the inside of the boss (11) is provided with a first threaded hole (12), and the first threaded hole (12) and the second threaded hole (13) are used in conjunction with each other.

4. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The winding mechanism comprises a rotating drum (51) rotatably connected to the inner wall of the protective shell (8), the top of the rotating drum (51) is provided with a plurality of strip holes (49) arranged in an annular shape, and the plurality of strip holes (49) are divided into four groups; the winding mechanism also comprises two fourth mounting plates (60) and two third mounting plates (53), the two fourth mounting plates (60) and the two third mounting plates (53) are respectively fixedly connected to the tops of the four groups of strip holes (49), one side of the top of the fourth mounting plate (60) is fixedly connected to a second clamping plate (59), one side of the third mounting plate (53) is fixedly connected to a fourth electric push rod (52), the piston rod of the fourth electric push rod (52) slides through the third mounting plate (53) and is fixedly connected to the first clamping plate (50), the first clamping plate (50) and the second clamping plate (59) are both used in conjunction with the wiring harness, the A second drive motor (61) is fixedly connected to the top of the workbench (9); an output shaft of the second drive motor (61) is fixedly connected to the inner wall of the top of the rotating drum (51); a fifth electric push rod (55) and a fixed clamping plate (58) are fixedly connected to the top of the rotating drum (51); the fifth electric push rod (55) is located on one side of the fixed clamping plate (58); a support rod (57) is fixedly connected to one side of the fixed clamping plate (58); a sliding clamping plate (56) is slidably sleeved on the outer wall of the support rod (57); a piston rod of the fifth electric push rod (55) is fixedly connected to one side of the sliding clamping plate (56); the sliding clamping plate (56) is used in conjunction with the fixed clamping plate (58); a L-shaped plate (54) is fixedly connected to one side of the sliding clamping plate (54); the L-shaped plate (54) is used in conjunction with one of the second clamping plates (59).

5. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The grabbing mechanism comprises an electric slide rail (38) arranged on the top of the partition (6), the top of the electric slide rail (38) is slidably connected to a second mounting plate (39), a through hole (37) is opened inside the partition (6), the top of the second mounting plate (39) is fixedly connected to a third electric push rod (40), the piston rod of the third electric push rod (40) slides through the second mounting plate (39) and the through hole (37) and is fixedly connected to a second fixed plate (43), the top of the second fixed plate (43) is fixedly connected to two symmetrically arranged second slide rods (42), the top of the second slide rod (42) slides through the second mounting plate (39), and the bottom of the second fixed plate (43) A first drive motor (10) is fixedly connected, a fourth fixed plate (45) is fixedly connected to the bottom of the first drive motor (10), two symmetrically arranged side plates (44) are slidably connected to the bottom of the fourth fixed plate (45), a cutting knife (47) is fixedly connected to one side of the side plate (44), a rack (46) is fixedly connected to one side of the side plate (44), the two racks (46) are centrally symmetrically arranged, the output shaft of the first drive motor (10) rotates through the fourth fixed plate (45) and is fixedly connected to a second spur gear (48), the two racks (46) are respectively located on both sides of the second spur gear (48) and are both meshed with the second spur gear (48).

6. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The wire pressing mechanism comprises a first mounting plate (17) fixedly connected to one side of the top of the driving box housing (5); a first electric push rod (16) is fixedly connected to the top of the first mounting plate (17); a piston rod of the first electric push rod (16) slides through the first mounting plate (17) and is fixedly connected to a pressing block (19); a first sliding rod (18) is fixedly connected to the top of the pressing block (19); and the top of the first sliding rod (18) slides through the first mounting plate (17).

7. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: A rectangular shell (24) is fixedly connected to one side of the drive box housing (5); a fixed block (20) is fixedly connected to the bottom of the rectangular shell (24); a lower clamping plate (28) is fixedly connected to the bottom inner wall of the fixed block (20); a second electric push rod (25) is fixedly connected to the top inner wall of the rectangular shell (24); a piston rod of the second electric push rod (25) is fixedly connected to an upper clamping plate (26); and circular grooves (27) are provided at the bottom of the upper clamping plate (26) and the top of the lower clamping plate (28).

8. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: A third fixing plate (33) is fixedly connected to the top of the workbench (9), and the third fixing plate (33) is located on one side of the drive box housing (5). A servo motor (32) is fixedly connected to one side of the third fixing plate (33). Two first rotating shafts (35) that are symmetrically arranged are rotatably connected to one side of the third fixing plate (33). The output shaft of the servo motor (32) is fixedly connected to one end of one of the first rotating shafts (35). The outer walls of the two first rotating shafts (35) are fixedly sleeved with first spur gears (34), and the two first spur gears (34) are meshed with each other. The outer walls of the first rotating shafts (35) are fixedly sleeved with connecting plates (36), and one end of the connecting plate (36) is fixedly connected to a connecting cylinder (30). The two ends of the connecting cylinder (30) are respectively fixedly connected to a second wire clamping cylinder (31) and a first wire clamping cylinder (29).

9. The automatic wire cutting, winding and binding machine for network cables according to claim 1, characterized in that: The four bottom corners of the device housing (1) are fixedly connected with supporting legs (3), a plurality of protective doors (4) are arranged on one side of the device housing (1), and a discharging chute (2) is arranged on the top side of the workbench (9) away from the driving box housing (5).

Citation Information

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