Energy-saving and consumption-reducing glass bottle annealing equipment

Abstract

The utility model relates to energy-saving and consumption-reducing glass bottle annealing equipment, and belongs to the technical field of annealing equipment, the energy-saving and consumption-reducing glass bottle annealing equipment comprises an annealing furnace main body, control equipment, a first feeding box, a second feeding box and a top box, and an automatic feeding mechanism is arranged outside the annealing furnace main body; the automatic feeding mechanism comprises a motor fixedly installed on the left side of the first feeding box, a lead screw fixedly connected to an output shaft of the motor, a movable sleeve slidably connected to the outer surface of a movable rod, a vertical plate fixedly connected to the top of the movable sleeve and the top of the movable sleeve, and a discharging box fixedly installed on the right side of the vertical plate. The partition plate is fixedly connected to the interior of the discharging box, the containing holes are formed in the partition plate, and the steel wire supporting net is fixedly connected to the bottom of the discharging box. Compared with an existing feeding mode that a worker needs to use a hook or a push rod to push glass bottles into the annealing equipment one by one, the energy-saving and consumption-reducing glass bottle annealing equipment is more convenient, and meanwhile, the feeding efficiency is higher.

Description

Technical Field

[0001] The present application relates to the technical field of annealing equipment, and specifically to energy-saving and consumption-reducing glass bottle annealing equipment. Background Art

[0002] Annealing furnace is a heat treatment equipment used to anneal materials. Annealing is a heat treatment process aimed at improving the microstructure and properties of materials, such as increasing their toughness, reducing their hardness or eliminating stress. By heating to a certain temperature under controlled conditions and keeping it for a period of time and then slowly cooling it, the desired physical and mechanical properties can be obtained.

[0003] In the glass bottle manufacturing process, annealing is an important process link, its purpose is to eliminate the stress inside the glass bottle and prevent it from breaking during the cooling process. The current annealing equipment has a relatively uniform temperature distribution, which can well improve the microstructure and performance of the material.

[0004] However, since the existing annealing equipment is not equipped with an automatic feeding mechanism, when loading the glass bottles, the staff needs to use a hook or a push rod to push the glass bottles one by one into the annealing equipment, which is troublesome and inefficient. In addition, electric heating or gas heating is usually used for heating, which requires a lot of energy during the annealing process, has high energy consumption, and is not conducive to long-term use. Therefore, energy-saving and consumption-reducing glass bottle annealing equipment is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present application provides energy-saving and consumption-reducing glass bottle annealing equipment, which solves the problem that there is no automatic feeding mechanism, resulting in the need for workers to use hooks or push rods to push the glass bottles one by one into the annealing equipment when loading the glass bottles, which is more troublesome and inefficient. In addition, electric heating or gas heating is usually used for heating, which requires a large amount of energy during the annealing process, resulting in high energy consumption and is not conducive to long-term use.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: Energy-saving and consumption-reducing glass bottle annealing equipment, including an annealing furnace body, a control device, a first feed box, a second feed box and a top box, and an automatic feeding mechanism is arranged outside the annealing furnace body;

[0007] The automatic feeding mechanism includes a motor fixedly installed on the left side of the first feeding box, a screw fixedly connected to the output shaft of the motor, a movable sleeve threadedly sleeved on the outer surface of the screw, a movable rod fixedly connected to the inside of the second feeding box, a movable sleeve slidably connected to the outer surface of the movable rod, a vertical plate fixedly connected to the movable sleeve and the top of the movable sleeve, a discharge box fixedly installed on the right side of the vertical plate, a partition fixedly connected to the inside of the discharge box, a placement hole opened in the partition and a wire support net fixedly connected to the bottom of the discharge box.

[0008] By adopting the above technical solution, the present application is more convenient than the existing feeding method that requires workers to use hooks or push rods to push glass bottles one by one into the annealing equipment, and at the same time, the feeding efficiency is higher.

[0009] Furthermore, a rock wool insulation lining and an electromagnetic heating coil are fixedly installed inside the annealing furnace body, and the control device is electrically connected to the electromagnetic heating coil.

[0010] The beneficial effect of adopting the above further scheme is: through the cooperation of rock wool insulation lining and electromagnetic heating coil, the effect of insulation and electromagnetic heating is achieved, which can effectively reduce heat loss and has the advantages of fast heating speed and high energy utilization rate.

[0011] Furthermore, the tops of the first feed box and the second feed box are both provided with openings, and the vertical plates pass through the openings.

[0012] The beneficial effect of adopting the above further solution is that by providing the opening, the vertical plate can be easily moved left and right.

[0013] Furthermore, the first feed box and the second feed box are of the same size, and the first feed box and the second feed box are arranged opposite to each other on the left side of the annealing furnace body.

[0014] The beneficial effect of adopting the above further solution is that the first feed box and the second feed box arranged on the left side of the annealing furnace body can facilitate the movement of the discharge box to align with the feed opening of the annealing furnace body.

[0015] Furthermore, a feed port is provided on the left side of the annealing furnace body, and the annealing furnace body is made of high-temperature alloy steel.

[0016] The beneficial effect of adopting the above further solution is that by providing the feed port, it is possible to facilitate the discharge box to enter and exit the annealing furnace body.

[0017] Furthermore, a control system is arranged inside the control device, and a display panel, control buttons and a temperature gauge are fixedly installed on the front of the control device.

[0018] The beneficial effect of adopting the above further solution is that by setting up the control device, it is convenient for the staff to manually control and observe the temperature changes.

[0019] Furthermore, a fan for cooling is installed inside the top box, dustproof nets are fixedly connected to the top and bottom of the top box, and pillars are fixedly connected around the bottom of the top box.

[0020] The beneficial effect of adopting the above further solution is that by setting a fan, after the glass bottle is cooled to a certain temperature, the cooling speed can be appropriately accelerated, thereby shortening the entire annealing process, reducing energy consumption and improving production efficiency.

[0021] Compared with the prior art, the present application provides energy-saving and consumption-reducing glass bottle annealing equipment, which has the following beneficial effects:

[0022] 1. The energy-saving and consumption-reducing glass bottle annealing equipment is provided with an automatic feeding mechanism. When in use, the staff first places multiple glass bottles one by one into the discharge box, aligns them with the placement holes and inserts them, thereby limiting them by the partition. After the placement is completed, the motor is started, and its output shaft drives the screw rod to rotate counterclockwise, so that the movable sleeve and the movable sleeve move to the right, and then the discharge box is driven to move to the right synchronously through the vertical plate, so that the discharge box is finally pushed into the main body of the annealing furnace, so as to anneal the glass bottles. Compared with the existing feeding method that requires the staff to use hooks or push rods to push the glass bottles one by one into the annealing equipment, it is more convenient and has a higher feeding efficiency.

[0023] 2. This energy-saving and consumption-reducing glass bottle annealing equipment achieves the effects of insulation and electromagnetic heating through the cooperation of rock wool insulation lining and electromagnetic heating coil, which can effectively reduce heat loss and has the advantages of fast heating speed and high energy utilization rate. At the same time, the control system of the control equipment can accurately control the annealing temperature and time, thereby improving the annealing efficiency. In addition, the display panel, control buttons and temperature gauge fixedly installed on the front of the control equipment can also facilitate the staff to manually control and observe temperature changes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a cross-sectional view of the structure of this application;

[0025] Figure 2 This is a top view of the structure of this application;

[0026] Figure 3 This is a top view of the structure of the second feed box of the present application;

[0027] Figure 4 This is a structural stereogram of the top box of this application.

[0028] In the figure: 1. Annealing furnace body; 2. Control equipment; 3. First feed box; 4. Second feed box; 5. Top box; 6. Motor; 7. Screw; 8. Moving sleeve; 9. Movable rod; 10. Movable sleeve; 11. Vertical plate; 12. Discharge box; 13. Partition; 14. Placement hole; 15. Steel wire support net; 16. Rock wool insulation lining; 17. Electromagnetic heating coil; 18. Opening; 19. Fan; 20. Dust net; 21. Pillar. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] See also Figure 1-3 The energy-saving and consumption-reducing glass bottle annealing equipment in this embodiment includes an annealing furnace body 1, a control device 2, a first feed box 3, a second feed box 4 and a top box 5. An automatic feeding mechanism is arranged outside the annealing furnace body 1;

[0031] The automatic feeding mechanism includes a motor 6 fixedly mounted on the left side of the first feeding box 3, a screw rod 7 fixedly connected to the output shaft of the motor 6, a movable sleeve 8 threadedly sleeved on the outer surface of the screw rod 7, a movable rod 9 fixedly connected to the inside of the second feeding box 4, a movable sleeve 10 slidably connected to the outer surface of the movable rod 9, a vertical plate 11 fixedly connected to the movable sleeve 8 and the top of the movable sleeve 10, a discharge box 12 fixedly mounted on the right side of the vertical plate 11, a partition 13 fixedly connected to the inside of the discharge box 12, and a placement hole 1 opened in the partition 13. 4 and a wire support net 15 fixedly connected to the bottom of the discharge box 12. When in use, the staff first places multiple glass bottles one by one into the discharge box 12, aligning them with the placement holes 14 and inserting them, so that they are limited by the partition 13. After the placement is completed, the motor 6 is started, and its output shaft drives the screw rod 7 to rotate counterclockwise, so that the movable sleeve 8 and the movable sleeve 10 move to the right, and then the discharge box 12 is driven to move to the right synchronously through the vertical plate 11, so that the discharge box 12 is finally pushed into the interior of the annealing furnace body 1.

[0032] Thus, the glass bottles can be annealed, which is more convenient than the existing feeding method that requires workers to use hooks or push rods to push the glass bottles one by one into the annealing equipment. At the same time, the feeding efficiency is higher.

[0033] Among them, the interior of the annealing furnace body 1 is fixedly installed with a rock wool insulation lining 16 and an electromagnetic heating coil 17, and the control device 2 is electrically connected to the electromagnetic heating coil 17. Through the cooperation of the rock wool insulation lining 16 and the electromagnetic heating coil 17, the effect of insulation and electromagnetic heating is achieved, which can effectively reduce heat loss and has the advantages of fast heating speed and high energy utilization rate.

[0034] It should be noted that the tops of the first feed box 3 and the second feed box 4 are both provided with openings 18 , and the vertical plate 11 passes through the openings 18 . By providing the openings 18 , the vertical plate 11 can be easily moved left and right.

[0035] Among them, the first feed box 3 and the second feed box 4 are of the same size, and the first feed box 3 and the second feed box 4 are relatively arranged on the left side of the annealing furnace body 1. The first feed box 3 and the second feed box 4 arranged on the left side of the annealing furnace body 1 can facilitate the movement of the discharge box 12 to align with the feed port of the annealing furnace body 1.

[0036] At the same time, a feed port is provided on the left side of the annealing furnace body 1 . The annealing furnace body 1 is made of high-temperature alloy steel. By providing the feed port, the discharge box 12 can be easily put in and out of the annealing furnace body 1 .

[0037] In addition, a control system is provided inside the control device 2, and a display panel, control buttons and a temperature meter are fixedly installed on the front of the control device 2. By providing the control device 2, it is convenient for the staff to manually control and observe the temperature changes.

[0038] See also Figure 1 and Figure 4 A fan 19 for cooling is installed inside the top box 5, a dustproof net 20 is fixedly connected to the top and bottom of the top box 5, and pillars 21 are fixedly connected around the bottom of the top box 5. By setting the fan 19, after the glass bottle is cooled to a certain temperature, the cooling speed can be appropriately accelerated, thereby shortening the entire annealing process, reducing energy consumption, and improving production efficiency.

[0039] The implementation principle of the energy-saving and consumption-reducing glass bottle annealing equipment in the embodiment of the present application is:

[0040] When using the energy-saving and consumption-reducing glass bottle annealing equipment, the staff first places a plurality of glass bottles one by one into the discharge box 12, aligns them with the placement holes 14 and inserts them, thereby limiting them through the partition 13. After the placement is completed, the motor 6 is started, and its output shaft drives the screw 7 to rotate counterclockwise, so that the movable sleeve 8 and the movable sleeve 10 move to the right, and then drives the discharge box 12 to move to the right synchronously through the vertical plate 11, so that the discharge box 12 is finally pushed into the annealing furnace body 1, and then the electromagnetic heating coil 17 is started through the control device 2, wherein the control device 2 is responsible for rectifying the alternating current into direct current, and then converting the direct current into high-frequency and high-voltage electricity, or converting the three-phase alternating current into direct current and then converting it into high-frequency, low-voltage and high-current electricity for heating. The electromagnetic heating coil 17 generates an alternating magnetic field under the action of the high-frequency and high-voltage current that changes rapidly, and finally cuts the magnetic lines on the surface of the glass bottle, generates eddy currents, and then generates heat, and heats the glass bottle to The glass bottle is cooled to a suitable temperature to reach the annealing temperature, which is usually higher than the softening point of the glass but lower than the melting point of the glass. The annealing temperature is maintained for a period of time to ensure that the temperature inside and outside the glass bottle is uniform, and the internal stress is eliminated or reduced. Then, the glass bottle is slowly cooled from the uniform temperature to avoid generating new stress or destroying the existing stress balance. Finally, the electromagnetic heating coil 17 is turned off, so that the output shaft of the motor 6 drives the screw 7 to rotate clockwise, so that the movable sleeve 8 and the movable sleeve 10 move to the left, and then the discharge box 12 is driven to move to the left synchronously through the vertical plate 11, and then the discharge box 12 is moved to the bottom of the top box 5. At this time, the fan 19 is started to blow the outside cold air to the outer surface of the glass bottle, thereby appropriately accelerating the cooling speed, thereby shortening the entire annealing process, reducing energy consumption, and improving production efficiency. After the glass bottle is completely cooled, the position of the discharge box 12 is reset, and then the staff can take out the annealed glass bottles one by one.

Claims

1. Energy-saving and consumption-reducing glass bottle annealing equipment, comprising an annealing furnace body (1), a control device (2), a first feed box (3), a second feed box (4) and a top box (5), characterized in that: An automatic feeding mechanism is arranged outside the annealing furnace body (1); The automatic feeding mechanism comprises a motor (6) fixedly mounted on the left side of the first feeding box (3), a screw rod (7) fixedly connected to the output shaft of the motor (6), a movable sleeve (8) threadedly sleeved on the outer surface of the screw rod (7), a movable rod (9) fixedly connected to the inside of the second feeding box (4), a movable sleeve (10) slidably connected to the outer surface of the movable rod (9), a vertical plate (11) fixedly connected to the top of the movable sleeve (8) and the movable sleeve (10), a discharge box (12) fixedly mounted on the right side of the vertical plate (11), a partition plate (13) fixedly connected to the inside of the discharge box (12), a placement hole (14) opened in the partition plate (13) and a steel wire support net (15) fixedly connected to the bottom of the discharge box (12).

2. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: A rock wool thermal insulation lining (16) and an electromagnetic heating coil (17) are fixedly installed inside the annealing furnace body (1), and the control device (2) is electrically connected to the electromagnetic heating coil (17).

3. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: The tops of the first feed box (3) and the second feed box (4) are both provided with openings (18), and the vertical plate (11) passes through the openings (18).

4. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: The first feed box (3) and the second feed box (4) are of the same size, and the first feed box (3) and the second feed box (4) are arranged opposite to each other on the left side of the annealing furnace body (1).

5. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: A feed port is provided on the left side of the annealing furnace body (1); the annealing furnace body (1) is made of high-temperature alloy steel.

6. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: A control system is arranged inside the control device (2), and a display panel, control buttons and a temperature gauge are fixedly mounted on the front of the control device (2).

7. The energy-saving and consumption-reducing glass bottle annealing equipment according to claim 1 is characterized by: A fan (19) for cooling is installed inside the top box (5), a dust screen (20) is fixedly connected to the top and bottom of the top box (5), and pillars (21) are fixedly connected around the bottom of the top box (5).

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