Lubricating oil base oil dewaxing and cooling mechanism
By using a combined structure of air conditioner and ring plate scraper in the lubricating oil base oil dewaxing cooling mechanism, the wax on the heat exchange tube is removed, and an electric heating body is installed in the cooling chamber, the problem of low cooling efficiency in the prior art is solved. A highly efficient dewaxing process for lubricating oil base oil is achieved.
Patent Information
- Application Number
- CN202421157701.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the existing lubricating oil base oil dewaxing device, wax adhering to the heat exchange pipe of the cooling mechanism affects the heat exchange efficiency, reduces the dewaxing efficiency, and the long cooling water treatment time affects the efficiency.
A lubricating oil base oil dewaxing cooling mechanism is designed, using air conditioners to cool down and remove wax on the heat exchange tube through a combined structure of ring plate and scraper to improve cooling efficiency, and an electric heating body is installed in the cooling chamber to facilitate cleaning of wax. .
It improves the cooling efficiency and dewaxing efficiency of lubricating oil base oil, cleans the wax in the cooling chamber in time, and shortens the heat exchange time.
Smart Images

Figure CN222293977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating oil base oil dewaxing, in particular to a lubricating oil base oil dewaxing cooling mechanism. Background Art
[0002] In the prior art, lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. Base oil is the main component of lubricating oil. During the production process of lubricating oil, the lubricating oil base oil needs to be dewaxed to prevent the wax in the lubricating oil from solidifying when it encounters cold during use.
[0003] In the prior art, lubricating oil base oil is dewaxed by a lubricating oil base oil dewaxing device, and the lubricating oil base oil dewaxing device mostly includes a cooling mechanism and a separation mechanism. The cooling mechanism is used to cool the lubricating oil base oil, so that the wax is crystallized from the lubricating oil base oil; the crystallized wax is separated from the oil by the separation mechanism, so as to achieve the dewaxing of the lubricating oil base oil. However, the existing cooling mechanism mostly uses cooling water to pass through the heat exchange tube to cool the lubricating oil base oil, and the crystallized wax will adhere to the outer wall of the heat exchange tube, thereby affecting the heat exchange efficiency and further reducing the dewaxing efficiency; at the same time, the cooling water treatment time is long, which also affects the dewaxing efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a lubricating oil base oil dewaxing cooling mechanism with high cooling efficiency, which can improve the lubricating oil base oil dewaxing efficiency.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.
[0006] A lubricating oil base oil dewaxing and cooling mechanism comprises a box body, wherein the interior of the box body is divided into an air inlet chamber, a cooling chamber and an air outlet chamber in sequence from bottom to top by horizontally arranged partitions; the air inlet chamber is connected to an air conditioner for introducing cold air into the air inlet chamber, and a plurality of heat exchange tubes connected to the air inlet chamber and the air outlet chamber are vertically arranged inside the cooling chamber for realizing the crystallization and precipitation of wax from the lubricating oil base oil by heat exchange between cold air and the lubricating oil base oil; a horizontally arranged ring plate is slidably mounted on the plurality of the heat exchange tubes, a scraper which is arranged in a one-to-one correspondence with the heat exchange tubes and has an inverted cone structure and wraps the corresponding heat exchange tubes is arranged on the lower surface of the ring plate, and an electric cylinder which is arranged on the top of the box body and is used to drive the ring plate to move downward so that the scraper can scrape off the wax attached to the heat exchange tubes is connected to the upper surface of the ring plate.
[0007] Preferably, a motor is provided on the top of the box body, and the rotating shaft of the motor is arranged vertically downward and penetrates into the air outlet cavity to be connected with a rotating shaft longitudinally and rotatably arranged in the cooling cavity. A number of avoidance ring plates and scrapers are evenly arranged on the rotating shaft, as well as stirring blades for stirring the lubricating oil base oil under the drive of the motor.
[0008] Preferably, an air outlet communicating with the air outlet cavity and used for discharging the heat-exchanged gas flowing into the air outlet cavity is provided on the upper portion of the side wall of the box body.
[0009] Preferably, the bottom of the side wall of the box body is provided with an air inlet which is communicated with the air inlet cavity and is used to connect to the cold air outlet of the air conditioner through a pipeline.
[0010] Preferably, an electric heating body is provided inside the side wall of the box body for heating the box body to melt the wax attached to the cooling cavity.
[0011] Preferably, the top side wall of the box body is provided with a feed port connected to the cooling chamber and used for feeding lubricating oil base oil and additives into the cooling chamber, and the bottom of the box body is provided with a discharge port connected to the cooling chamber and used for discharging the lubricating oil base oil and crystallized wax in the cooling chamber; valves are respectively provided on the discharge port and the feed port.
[0012] Preferably, four corners of the bottom of the box are provided with supporting legs for supporting the box.
[0013] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.
[0014] The utility model can improve the cooling efficiency of the lubricating oil base oil by means of the provided air cooler and the scraper for scraping off the wax attached to the heat exchange tube, thereby improving the dewaxing efficiency of the lubricating oil base oil; and can timely clean the wax in the cooling cavity by means of the provided electric heating body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the scraper of the utility model when it is on top;
[0016] Figure 2 It is a structural schematic diagram of the utility model when the scraper is at the bottom.
[0017] Among them: 1. Box body, 2. Air inlet cavity, 3. Cooling cavity, 4. Air outlet cavity, 5. Heat exchange tube, 6. Ring plate, 7. Scraper, 8. Electric cylinder, 9. Motor, 10. Rotating shaft, 11. Stirring blade, 12. Electric heating body, 13. Air inlet, 14. Air cooler, 15. Air outlet, 16. Discharge port, 17. Feed port, 18. Support legs. DETAILED DESCRIPTION
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0019] A lubricating oil base oil dewaxing cooling mechanism, combined with Figure 1 to Figure 2 As shown, it includes a box body 1, and two horizontally arranged partitions are arranged from bottom to top inside the box body 1. The partitions divide the inside of the box body 1 into an air inlet cavity 2, a cooling cavity 3 and an air outlet cavity 4 from bottom to top.
[0020] The top side wall of the box body 1 is provided with a feed port 17, which is connected to the cooling chamber 3 and is used to feed lubricating base oil and additives into the cooling chamber 3. The feed port 17 is provided with a valve, which is used to open and close the feed port 17.
[0021] A motor 9 is arranged on the top of the box body 1, and the rotating shaft of the motor 9 is arranged vertically downward and penetrates into the air outlet cavity 4 to be connected with a rotating shaft 10, the rotating shaft 10 is arranged longitudinally and rotatably arranged in the cooling cavity 3, and a plurality of stirring blades 11 are evenly arranged on the rotating shaft 10. The stirring blades 11 stir the lubricating oil base oil and the additive under the drive of the motor 9, so as to ensure the mixing effect of the lubricating oil base oil and the additive.
[0022] An air inlet 13 is provided at the bottom of the side wall of the box body 1, and the air inlet 13 is connected to the air inlet cavity 2. The air inlet 13 is connected to the air cooler 14 through a pipeline, and is specifically connected to the cold air outlet of the air cooler 14, thereby realizing the connection between the air inlet cavity 2 and the air cooler 14. The air cooler 14 is used to introduce cold air into the air inlet cavity 2.
[0023] A plurality of heat exchange tubes 5 are vertically arranged inside the cooling chamber 3, the bottom end of the heat exchange tube 5 is connected to the air inlet chamber 2, and the top end of the heat exchange tube 5 is connected to the air outlet chamber 4. When the air cooler 14 introduces cold air into the air inlet chamber 2, the cold air enters each heat exchange tube 5 and exchanges heat with the lubricating oil base oil in the cooling chamber 3, lowering the temperature of the lubricating oil base oil, thereby achieving crystallization of wax from the lubricating oil base oil. At the same time, the motor 9 continues to drive the stirring blade 11 to stir, achieving uniform heat exchange, which is conducive to the crystallized wax to form larger particles, which is convenient for subsequent separation mechanism to separate; the gas after heat exchange enters the air outlet chamber 4.
[0024] An air outlet 15 is provided on the upper part of the side wall of the box body 1 . The air outlet 15 is communicated with the air outlet cavity 4 . The heat-exchanged gas flowing into the air outlet cavity 4 is discharged from the air outlet cavity 4 through the air outlet 15 .
[0025] The bottom of the box body 1 is provided with a discharge port 16, which is connected to the cooling chamber 3 and is used to discharge the lubricating base oil and the crystallized wax in the cooling chamber 3, so as to facilitate the subsequent entry into the separation mechanism; a valve is provided on the discharge port 16, and the valve is used to control the opening and closing of the discharge port 16. Support legs 18 are provided at the four corners of the bottom of the box body 1, and the support legs 18 are used to support the box body 1.
[0026] A horizontally arranged ring plate 6 is slidably mounted on a plurality of heat exchange tubes 5. A scraper 7 is arranged on the lower surface of the ring plate 6. The scraper 7 is arranged one-to-one with the heat exchange tube 5. The scraper 7 is an inverted cone structure and wraps the heat exchange tube 5 inside. The stirring blade 11 avoids the ring plate 6 and the scraper 7. An electric cylinder 8 is connected to the upper surface of the ring plate 6. The electric cylinder 8 is arranged on the top of the box body 1. Specifically, the telescopic rod of the electric cylinder 8 penetrates the cooling chamber 3 and is fixedly connected to the upper surface of the ring plate 6. The electric cylinder 8 is used to drive the ring plate 6 to move downward, thereby driving the scraper 7 to move downward, so that the scraper 7 can scrape off the wax attached to the heat exchange tube 5, and then the wax attached to the heat exchange tube 5 can be removed in time, which is beneficial to improving the heat exchange efficiency and greatly improving the dewaxing efficiency. After scraping off the wax attached to the heat exchange tube 5, the electric cylinder 8 drives the ring plate 6 to drive the scraper 7 to rise and reset.
[0027] An electric heater 12 is provided inside the side wall of the housing 1, and the electric heater 12 is used to heat the housing 1. After the lubricating base oil and the crystallized wax in the cooling chamber 3 are discharged, the discharge port 16 is closed, and the electric heater 12 is started. The electric heater 12 heats the housing 1 to increase the temperature of the cooling chamber 3. After the temperature of the cooling chamber 3 is increased, the wax attached to the cooling chamber 3 and the heat exchange tube 5 melts, and the wax liquid is discharged through the discharge port 16, thereby cleaning the wax in the cooling chamber 3.
[0028] When the utility model is in use, the lubricating oil base oil and the additive are put into the cooling chamber 3 through the feed port 17, and the motor 9 is started to stir the lubricating oil base oil and the additive to ensure that they are fully and evenly mixed; the air cooler 14 is started to pass cold air into the air inlet chamber 2, and the cold air exchanges heat with the lubricating oil base oil mixed with the additive through the heat exchange tube 5, thereby reducing the temperature of the lubricating oil base oil and crystallizing the wax in the lubricating oil base oil, and the air cooler 14 can timely provide cold air with a temperature that meets the requirements, thereby shortening the heat exchange time; when more wax is attached to the heat exchange tube 5, the electric cylinder 8 is started to drive the ring plate 6 to drive the scraper 7 to move downward, such as Figure 2 As shown, the wax on the heat exchange tube 5 is scraped off, and then the electric cylinder 8 drives the ring plate 6 to drive the scraper 7 to move upward and reset; when the cooling work is completed, the lubricating oil base oil and the crystallized wax in the cooling chamber 3 are discharged through the discharge port 16; when the internal wax of the cooling chamber 3 needs to be cleaned, the electric heating body 12 is turned on to heat the box body 1 to increase the temperature of the cooling chamber 3, thereby melting the wax in the cooling chamber 3, and then the discharge port 16 is opened to discharge the wax liquid.
Claims
1. A lubricating oil base oil dewaxing and cooling mechanism, comprising a housing (1), characterized in that: The interior of the housing (1) is divided into an air inlet chamber (2), a cooling chamber (3) and an air outlet chamber (4) in sequence from bottom to top by means of a horizontally arranged partition; the air inlet chamber (2) is connected to an air cooler (14) for introducing cold air into the air inlet chamber (2); a plurality of heat exchange tubes (5) are vertically arranged inside the cooling chamber (3) and are connected to the air inlet chamber (2) and the air outlet chamber (4) and are used to exchange heat between the cold air and the lubricating oil base oil to achieve crystallization of wax from the lubricating oil base oil; a horizontally arranged ring plate (6) is slidably mounted on the plurality of heat exchange tubes (5); a scraper (7) is arranged on the lower surface of the ring plate (6) and is arranged in a one-to-one correspondence with the heat exchange tubes (5) and is an inverted cone structure and wraps the corresponding heat exchange tube (5); an electric cylinder (8) is connected on the upper surface of the ring plate (6) and is arranged on the top of the housing (1) and is used to drive the ring plate (6) to move downward so that the scraper (7) can scrape off the wax attached to the heat exchange tube (5).
2. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: A motor (9) is arranged on the top of the box body (1), and a rotating shaft of the motor (9) is arranged vertically downward and penetrates into the air outlet cavity (4) to be connected with a rotating shaft (10) which is longitudinally and rotatably arranged in the cooling cavity (3). A plurality of avoidance ring plates (6) and scrapers (7) and stirring blades (11) for stirring the lubricating oil base oil under the drive of the motor (9) are evenly arranged on the rotating shaft (10).
3. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: An air outlet (15) is provided on the upper part of the side wall of the box body (1) and is communicated with the air outlet cavity (4) and is used to discharge the heat-exchanged gas flowing into the air outlet cavity (4).
4. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: The bottom of the side wall of the box body (1) is provided with an air inlet (13) which is in communication with the air inlet cavity (2) and is used to be connected to the cold air outlet of the air conditioner (14) through a pipeline.
5. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: An electric heating body (12) is arranged inside the side wall of the box body (1) for heating the box body (1) to melt the wax attached to the cooling cavity (3).
6. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: The top side wall of the box body (1) is provided with a feed port (17) which is in communication with the cooling chamber (3) and is used to feed lubricating oil base oil and additives into the cooling chamber (3); the bottom of the box body (1) is provided with a discharge port (16) which is in communication with the cooling chamber (3) and is used to discharge the lubricating oil base oil and crystallized wax in the cooling chamber (3); valves are provided on the discharge port (16) and the feed port (17), respectively.
7. A lubricating oil base oil dewaxing and cooling mechanism according to claim 1, characterized in that: Support legs (18) for supporting the box body (1) are arranged at the four corners of the bottom of the box body (1).