Efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device
By adopting a multi-stage condenser tube and a spiral design in the natural plant essential oil extraction device, the problem of insufficient cooling of water vapor caused by single condenser tube is solved, and more efficient extraction and distillation process efficiency is achieved.
Patent Information
- Application Number
- CN202420987385.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing condensing equipment only has a single spiral condensation tube, which causes the water vapor flow rate to be too fast and some water vapor is quickly discharged before it is fully cooled, resulting in waste of extract liquid and inefficiency.
Design a multi-stage condensation natural plant essential oil extraction and distillation device, and cools water vapor multiple times through multiple condenser tubes, and uses electric cylinder to drive the movable plate movement and spiral condenser tube to increase the condensation area, extending the contact between water vapor and pipe wall time to improve condensation efficiency.
It effectively avoids the phenomenon of insufficient cooling of water vapor, ensures the integrity of the extract liquid and the efficiency of the extraction process, and improves the condensation effect.
Smart Images

Figure CN222294001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of natural plant essential oil extraction, in particular to a highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device. Background Art
[0002] Natural plant essential oil is a high-concentration, aromatic, volatile plant essence extracted from the flowers, leaves, peels, barks, rhizomes and other parts of plants; in the extraction process, distillation is one of the most commonly used and effective methods. The basic principle of distillation is to release the aromatic components in the plant in the form of vapor by heating, and then condense the vapor into liquid to obtain essential oil. The distillation process includes four steps: heating, vapor formation, vapor collection and cooling back to liquid; and the condensation equipment is one of the important devices in the extraction.
[0003] In the prior art, common condensing equipment only has a single spiral condensing tube for condensation, and its condensation effect is not ideal; for example, the utility model patent with authorization announcement number CN205133554U discloses an aromatic substance distillation and extraction machine with controllable condensation temperature, which includes a cylinder body, a heating device, a condensing coil, a fan, a cover, a temperature sensor and a control circuit, wherein the heating device is arranged at the bottom of the cylinder body, a sealing cover is arranged at the upper end outlet of the cylinder body, the steam inlet of the condensing coil is connected with the interior of the cylinder body through the sealing cover, and is encapsulated above the sealing cover by the cover, the liquid outlet of the condensing tube is arranged outside the cover, the fan is arranged on the top of the cover, the temperature sensor is located at the outlet of the condensing coil, the signal output end of the temperature sensor is connected to the signal input end of the control circuit, and the control signal output end of the control circuit is connected to the control circuit output end of the fan. The temperature at the outlet of the condensing coil is fed back to the control circuit through the temperature sensor. The control circuit adjusts the air volume of the fan according to the temperature at the outlet, thereby controlling the air volume flowing through the condensing coil and achieving the purpose of controlling the condensing temperature.
[0004] Although the aromatic substance distillation and extraction machine with controllable condensation temperature is convenient for controlling the condensation temperature, the device is only equipped with a single condenser tube during condensation. During the distillation and extraction process, when a large amount of water vapor quickly flows into the condenser tube, its flow rate is too fast, causing part of the water vapor to be quickly discharged before it is fully cooled to a liquefied state. This not only causes a waste of the extract, but also directly affects the efficiency of the overall extraction process. In view of this, we propose an efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, one purpose of the utility model is to propose an efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device, which can cool water vapor multiple times under the action of multiple condensing tubes, thereby avoiding the situation where water vapor is quickly discharged before it is fully cooled to a liquefied state. This design not only ensures the effective extraction of the extract, but also ensures the efficiency of the extraction process.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device, comprising a distillation kettle, a kettle cover is installed on the top of the distillation kettle, and an exhaust pipe for exhaust is installed on the top of the kettle cover;
[0008] A condensation extraction part is arranged at the front side of the distillation kettle; the condensation extraction part comprises a base, a fixing frame is fixed on the top of the base, two movable plates that can move relatively are installed in the opening of the fixing frame, and an electric cylinder for driving the movable plates to move horizontally is installed on the outer wall of the fixing frame; two clamping plates are fixed on two opposite end surfaces of the two movable plates, and clamping grooves are opened on two opposite end surfaces of two adjacent clamping plates;
[0009] A drainage pipe is fixed between two clamping plates on one side, and two second connection ports are installed on the outer wall of the drainage pipe; an inlet pipe is fixed between two clamping plates on the other side, and two first connection ports are installed on the outer wall of the inlet pipe;
[0010] A hollow shell is clamped between two adjacent clamping grooves, and the bottom end of the shell located at the bottom is pressed against the base; a water inlet is installed at the top end of the outer wall of the shell, and the first connecting port is plugged into and matched with the corresponding water inlet, a drain outlet is installed at the bottom end of the outer wall of the shell, and the second connecting port is plugged into and matched with the corresponding drain outlet, a condenser is installed inside the shell, the upper and lower ends of the condenser pass through the shell, and the two opposite ends of the two condenser are fixedly connected by a flange; the top end of the condenser located at the top is connected to the exhaust pipe.
[0011] In addition, the highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device proposed in the application may also have the following additional technical features:
[0012] Specifically, guide grooves are provided at both ends of the movable plate, two first guide rails are fixed on both sides of the inner top of the fixed frame, two second guide rails are fixed on both sides of the top of the base, and the guide grooves are slidably connected to the corresponding first guide rails and second guide rails.
[0013] Specifically, two limiting rings are coaxially fixed to the outer wall of the shell, and the clamping groove is clamped between the two limiting rings.
[0014] Specifically, a second notch is formed on the front end surface of the base, a first notch is formed on the front end surface of the fixing frame, and the end of the condensing tube passes through the corresponding first notch and second notch.
[0015] Specifically, two support plates are fixed to the bottom of the base, and the base is fixedly connected to the support plates by bolts.
[0016] Specifically, the overall shape of the fixing frame is U-shaped, and the fixing frame is fixedly connected to the base by bolts.
[0017] Specifically, the distillation kettle is fixedly connected to the kettle cover by bolts, and a feed port is installed on the top of the kettle cover.
[0018] Specifically, the overall shape of the drain pipe and the water inlet pipe is L-shaped, and the drain pipe and the water inlet pipe are both made of plastic material.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The distillation kettle is provided to facilitate the extraction of natural plant essential oils; the condensation extraction part is provided: water vapor can enter multiple condensation tubes through the exhaust pipe, and under the action of multiple condensation tubes, the water vapor can be cooled multiple times, thereby avoiding the situation that the water vapor is quickly discharged before being fully cooled to a liquefied state. This design not only ensures the effective extraction of the extract, but also ensures the efficiency of the extraction process;
[0021] The two movable plates are driven to move relative to each other by an electric cylinder, which makes it easy to disassemble and assemble the shell, and then to clean the condenser tube in the shell at a later time, thereby ensuring the condensation effect of the condenser tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the fixing frame in the utility model;
[0024] Figure 3 It is a partial structural schematic diagram of the condensation extraction part of the utility model;
[0025] Figure 4 It is a schematic diagram of a partial explosion structure of the condensation extraction part of the utility model;
[0026] Figure 5 It is a partial structural cross-sectional view of the condensation extraction part of the utility model.
[0027] In the figure:
[0028] 1. Distillation kettle; 10. Kettle cover; 11. Feed inlet; 12. Exhaust pipe;
[0029] 2. Condensation extraction part; 20. Fixed frame; 201. First notch; 202. First guide rail; 21. Base; 211. Second notch; 212. Second guide rail; 213. Support plate; 22. Electric cylinder; 23. Movable plate; 231. Guide groove; 24. Clamping plate; 241. Clamping groove; 25. Water inlet pipe; 251. First connection port; 26. Drain pipe; 261. Second connection port; 27. Shell; 271. Water inlet; 272. Drain outlet; 273. Limiting ring; 28. Condensation pipe; 29. Connecting rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] This embodiment provides a technical solution:
[0032] See also Figure 1-Figure 5As shown, a highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device comprises a distillation kettle 1, a kettle cover 10 is installed on the top of the distillation kettle 1, and an exhaust pipe 12 for exhaust is installed on the top of the kettle cover 10; a condensation extraction part 2 is arranged on the front side of the distillation kettle 1; the condensation extraction part 2 comprises a base 21, a fixing frame 20 is fixed on the top of the base 21, two movable plates 23 that can move relative to each other are installed in the opening of the fixing frame 20, and an electric cylinder 22 for driving the movable plates 23 to move horizontally is installed on the outer wall of the fixing frame 20; two clamping plates 24 are fixed on two opposite end surfaces of the two movable plates 23, and two opposite end surfaces of the two adjacent clamping plates 24 are provided with clamping grooves 241; a drain pipe 26 is fixed between the two clamping plates 24 on one side, and two second connecting rods 26 are installed on the outer wall of the drain pipe 26 Port 261, a water inlet pipe 25 is fixed between the two clamping plates 24 on the other side, and two first connecting ports 251 are installed on the outer wall of the water inlet pipe 25; a hollow shell 27 is clamped between the two adjacent clamping grooves 241, and the bottom end of the shell 27 located at the bottom is pressed against the base 21; a water inlet 271 is installed at the top end of the outer wall of the shell 27, and the first connecting port 251 is plugged with the corresponding water inlet 271, a drain port 272 is installed at the bottom end of the outer wall of the shell 27, and the second connecting port 261 is plugged with the corresponding drain port 272, a condenser 28 is installed inside the shell 27, the upper and lower ends of the condenser 28 both pass through the shell 27, and the two opposite ends of the two condenser 28 are fixedly connected by a flange; the top end of the condenser 28 located at the top is connected to the exhaust pipe 12.
[0033] In this embodiment, guide grooves 231 are provided at both ends of the movable plate 23, two first guide rails 202 are fixed at both sides of the inner top of the fixing frame 20, two second guide rails 212 are fixed at both sides of the top of the base 21, and the guide grooves 231 are slidably connected with the corresponding first guide rails 202 and second guide rails 212. This design guides the horizontal movement of the two movable plates 23, ensuring the stability and smoothness of the movable plates 23.
[0034] In this embodiment, two limiting rings 273 are coaxially fixed to the outer wall of the housing 27, and the clamping groove 241 is clamped between the two limiting rings 273. The setting of the limiting rings 273 allows the clamping plate 24 to be stably clamped between the two limiting rings 273, ensuring the fixing effect of the clamping plate 24 on the housing 27.
[0035] In this embodiment, the front surface of the base 21 is provided with a second notch 211, the front surface of the fixing frame 20 is provided with a first notch 201, and the end of the condenser tube 28 passes through the corresponding first notch 201 and second notch 211. The first notch 201 and second notch 211 are provided to facilitate the end of the condenser tube 28 to pass through.
[0036] In this embodiment, two support plates 213 are fixed to the bottom of the base 21, and the base 21 is fixedly connected to the support plates 213 by bolts. The support plates 213 play a stable supporting role for the entire device, ensuring the stability of the device.
[0037] In this embodiment, the overall shape of the fixing frame 20 is U-shaped, and the fixing frame 20 is fixedly connected to the base 21 by bolts. The bolt fixing method ensures the stability of the fixing frame 20 and the supporting effect of the fixing frame 20 on the housing 27.
[0038] In this embodiment, the still 1 is fixedly connected to the still cover 10 by bolts, and a feed port 11 is installed on the top of the still cover 10. The bolt fixing method is convenient for disassembly and assembly of the still cover 10, and the setting of the feed port 11 is convenient for adding raw materials into the still 1.
[0039] In this embodiment, the overall shape of the drain pipe 26 and the water inlet pipe 25 are both L-shaped, and the drain pipe 26 and the water inlet pipe 25 are both made of plastic material. The drain pipe 26 and the water inlet pipe 25 made of plastic material have the advantage of being light, ensuring the lightness of the drain pipe 26 and the water inlet pipe 25, and further ensuring the smoothness of the movement of the movable plate 23.
[0040] It can be understood that a plurality of connecting rods 29 are fixedly connected between the two shells 27 in this embodiment by bolts. The setting of the connecting rods 29 between the two shells 27 plays a role of connecting and fixing, thereby ensuring the stability of the two shells 27.
[0041] It should be added that the overall shape of the condenser tube 28 in this embodiment is spiral, and the condenser tube 28 is a product made of alloy aluminum. The spiral design can increase the contact area between the condenser tube 28 and the water vapor, so that the water vapor can more fully contact the tube wall during the flow in the tube, thereby more effectively exchanging heat. This design also helps to slow down the flow rate of water vapor, allowing the water vapor to stay in the tube longer, further improving the condensation efficiency. The high thermal conductivity of alloy aluminum can quickly transfer the heat in the water vapor to the outside of the tube to achieve rapid condensation.
[0042] It is worth noting that the distillation kettle 1 involved in this embodiment is an existing conventional technology and will not be described in detail here.
[0043] During specific use, the user first puts the raw materials into the distillation kettle 1 through the feed port 11. As the raw materials are heated in the distillation kettle 1, a large amount of steam is generated in the kettle body. The steam also enters the condenser 28 above through the exhaust pipe 12 and moves downward along the condenser 28. At the same time, cooling water enters the shell 27 through the water inlet pipe 25 and the first connecting port 251. During the flow of the water vapor in the condenser 28, it contacts the low-temperature tube wall, and part of the water vapor is quickly cooled and liquefied. Then the water vapor and the extract continue to move downward to the condenser 28 below. At this time, the remaining water vapor is liquefied again in the condenser 28, and finally the extract is discharged to the outside through the bottom of the condenser 28. The user can use a container to hold the extract.
[0044] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device, comprising a still (1), a still cover (10) being installed on the top of the still (1), characterized in that: An exhaust pipe (12) for exhausting gas is installed on the top of the kettle cover (10); A condensation extraction part (2) is arranged at the front side of the distillation kettle (1); the condensation extraction part (2) comprises a base (21); a fixing frame (20) is fixed on the top of the base (21); two movable plates (23) that can move relative to each other are installed in the opening of the fixing frame (20); an electric cylinder (22) for driving the movable plates (23) to move horizontally is installed on the outer wall of the fixing frame (20); two clamping plates (24) are fixed on two opposite end surfaces of the two movable plates (23); and clamping grooves (241) are provided on two opposite end surfaces of two adjacent clamping plates (24); A drainage pipe (26) is fixed between the two clamping plates (24) on one side, and two second connection ports (261) are installed on the outer wall of the drainage pipe (26); a water inlet pipe (25) is fixed between the two clamping plates (24) on the other side, and two first connection ports (251) are installed on the outer wall of the water inlet pipe (25); A hollow shell (27) is clamped between two adjacent clamping grooves (241), and the bottom end of the shell (27) located at the bottom is pressed against the base (21); a water inlet (271) is installed at the top end of the outer wall of the shell (27), and the first connecting port (251) is plugged into and matched with the corresponding water inlet (271); a drain outlet (272) is installed at the bottom end of the outer wall of the shell (27), and the second connecting port (261) is plugged into and matched with the corresponding drain outlet (272); a condenser (28) is installed inside the shell (27), and the upper and lower ends of the condenser (28) both pass through the shell (27), and the two opposite ends of the two condenser (28) are fixedly connected by a flange; the top end of the condenser (28) located at the top is connected to the exhaust pipe (12).
2. The high-efficiency and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1 is characterized in that: The movable plate (23) is provided with guide grooves (231) at both upper and lower ends, two first guide rails (202) are fixed on both sides of the inner top of the fixed frame (20), and two second guide rails (212) are fixed on both sides of the top of the base (21), and the guide grooves (231) are slidably connected to the corresponding first guide rails (202) and second guide rails (212).
3. The high-efficiency and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1 is characterized in that: Two limiting rings (273) are coaxially fixed to the outer wall of the housing (27), and the clamping groove (241) is clamped between the two limiting rings (273).
4. The high-efficiency and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1 is characterized in that: The front end surface of the base (21) is provided with a second notch (211), the front end surface of the fixing frame (20) is provided with a first notch (201), and the end of the condensation tube (28) passes through the corresponding first notch (201) and second notch (211).
5. The highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1, characterized in that: Two support plates (213) are fixed to the bottom of the base (21), and the base (21) is fixedly connected to the support plates (213) by bolts.
6. The highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1, characterized in that: The overall shape of the fixing frame (20) is U-shaped, and the fixing frame (20) is fixedly connected to the base (21) by bolts.
7. The highly efficient and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1, characterized in that: The distillation kettle (1) is fixedly connected to the kettle cover (10) by bolts, and a feed inlet (11) is installed on the top of the kettle cover (10).
8. The high-efficiency and energy-saving multi-stage condensation natural plant essential oil extraction and distillation device according to claim 1, characterized in that: The overall shape of the drainage pipe (26) and the water inlet pipe (25) are both L-shaped, and the drainage pipe (26) and the water inlet pipe (25) are both made of plastic material.
