Fermentation device for producing fermented mass
By designing a movable sliding door and conveying mechanism, a fermentation device that can complete the inlet or delivery of the medicine block without manual entry of the fermentation room is realized, solving the problems of low mechanization and dependence on manpower in existing equipment, and improving operational efficiency and Security.
Patent Information
- Application Number
- CN202421044671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing fermentation equipment has low mechanization and is highly dependent on manpower. It has cumbersome operations and requires frequent entry into the fermentation room for replacement and sterilization.
A fermentation device for the production of koji is designed, using a movable sliding door and a conveying mechanism, and the shelf is fed into the fermentation chamber through the first conveying mechanism, and the third conveying mechanism transports the shelf from the front and rear directions, so as to achieve no manual entry. The medicinal blocks in the fermentation chamber are sent in or out, which improves the degree of mechanization.
It realizes that the inlet or discharge of the medicine blocks can be completed without staff entering and exiting the fermentation room, reducing the dependence on manpower, improving the mechanization of operations, and simplifying the operation process.
Smart Images
Figure CN222294043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation equipment, in particular to a fermentation device for producing Jianqu. Background Art
[0002] Jianqu is a Chinese patent medicine made from a variety of medicinal materials. It has the effects of dispelling exterior pathogens and tonifying the middle pathogens, and is often used to treat headaches caused by cold and heat, food stagnation, and vomiting and distension. When preparing Jianqu, the medicinal materials need to be crushed and mixed, and then made into blocks for fermentation.
[0003] In the past, fermentation was usually carried out by placing trays containing drug blocks on shelves with universal wheels. The staff pushed the shelves to send the drug blocks to be fermented into the fermentation room, or sent the fermented drug blocks out of the fermentation room. Its disadvantages are: low mechanization and high reliance on manpower; every time the staff enters the fermentation room, they need to change clothes and sterilize, which is a cumbersome operation. Summary of the invention
[0004] The utility model aims to provide a fermentation device for producing Jianqu, which does not require staff to enter and exit the fermentation room when feeding in or taking out a shelf with medicine blocks, and is more convenient; and it improves the degree of mechanization, which is conducive to reducing dependence on manpower.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A fermentation device for producing Jianqu, comprising: a fermentation chamber, a second conveying mechanism located at the rear side of the fermentation chamber for conveying shelves, a third conveying mechanism located in the fermentation chamber for conveying shelves to the second conveying mechanism, and a first conveying mechanism located at the front side of the fermentation chamber for conveying shelves to the third conveying mechanism; wherein the fermentation chamber is provided with a temperature and humidity controller; the front and rear ends of the fermentation chamber are respectively provided with opening and closing mechanisms; the opening and closing mechanisms include: a sliding door, and a driving unit that drives the sliding door to move to open and close the fermentation chamber.
[0007] Optionally, the upper limit of the sliding door is located on the first slide rail, and the lower limit is located on the second slide rail; the first slide rail and the second slide rail extend in the left-right direction; and the driving unit includes: a third power source that drives the sliding door to move in the left-right direction.
[0008] Optionally, the driving unit further includes: a connecting rod; a first end of the connecting rod is hinged to the sliding door; and the third power source drives the second end of the connecting rod to move in the front-rear direction, thereby driving the sliding door to move in the left-right direction.
[0009] Optionally, a first roller is provided at the upper portion of the sliding door and a second roller is provided at the lower portion; the axle of the first roller extends in the up and down directions, and the axle of the second roller extends in the horizontal direction; a connecting shaft is provided at the upper portion of the sliding door to be hinged to the connecting rod.
[0010] Optionally, the opening and closing mechanism is provided with two left and right sliding doors, the two sliding doors are respectively equipped with connecting rods and are driven by the same third power source.
[0011] Optionally, the first conveying mechanism includes: a first conveying roller and a first motor driving the first conveying roller to rotate; the second conveying mechanism includes: a second conveying roller and a second motor driving the second conveying roller to rotate; the third conveying mechanism includes: a third conveying roller and a third motor driving the third conveying roller to rotate.
[0012] Optionally, the end of the first conveying roller is coaxially connected to the first gear, and the first gear of each first conveying roller is transmission connected via a first toothed chain; the end of the second conveying roller is coaxially connected to the second gear, and the second gear of each second conveying roller is transmission connected via a second toothed chain; the end of the third conveying roller is coaxially connected to the third gear, and the third gear of each third conveying roller is transmission connected via a third toothed chain.
[0013] Optionally, the fermentation chamber and the third conveying mechanism are arranged in plurality and distributed along the left-right direction; the first conveying mechanism conveys the shelves along the left-right direction and is adapted to be a first transfer mechanism for transferring the shelves from the first conveying mechanism to the third conveying mechanism; the second conveying mechanism conveys the shelves along the left-right direction and is adapted to be a second transfer mechanism for transferring the shelves from the third conveying mechanism to the second conveying mechanism.
[0014] Optionally, the first transfer mechanism includes: a first chain frame located below the first conveying mechanism, a first conveying chain installed on the first chain frame and conveying the shelf in the front-to-back direction, a fourth motor driving the first conveying chain to operate, and a first power source driving the first chain frame to move up and down; the first transfer mechanism is provided with multiple first conveying chains in parallel in the left-right direction.
[0015] Optionally, the second transfer mechanism includes: a second chain frame located below the second conveying mechanism, a second conveying chain installed on the second chain frame and conveying the shelf in the front-to-back direction, a fifth motor driving the second conveying chain to operate, and a second power source driving the second chain frame to move up and down; the second transfer mechanism is provided with multiple second conveying chains in parallel in the left-right direction.
[0016] The working principle of the utility model is as follows: the opening and closing mechanism at the front end of the fermentation chamber opens the sliding door, and the first conveying mechanism can deliver the shelf with the medicine blocks to the third conveying mechanism; the third conveying mechanism will deliver the shelf from front to back, so that the shelf is placed in the fermentation chamber along the front-to-back direction. When the fermentation is completed, the opening and closing mechanism at the rear end of the fermentation chamber opens the sliding door, and the shelf in the fermentation chamber can be delivered to the second conveying mechanism through the third conveying mechanism; the second conveying mechanism can deliver the delivered shelf away.
[0017] It can be seen that the beneficial effects of the utility model are: when sending in or out the shelves with medicine blocks, there is no need for staff to enter and exit the fermentation room, which is more convenient; and it improves the degree of mechanization, which is conducive to reducing dependence on manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 Schematic diagram of setting up the opening and closing mechanism for the fermentation chamber;
[0021] Figure 3 It is a connection diagram of the sliding door, the connecting rod and the third power source;
[0022] Figure 4 It is a schematic diagram of the arrangement of the first conveying mechanism, the second conveying mechanism, and the third conveying mechanism;
[0023] Figure 5 It is a structural schematic diagram of the first transfer mechanism.
[0024] Figure numerals: 1. fermentation chamber; 2. first conveying mechanism; 3. second conveying mechanism; 4. third conveying mechanism; 5. sliding door; 6. first slide rail; 7. second slide rail; 8. third power source; 9. connecting rod; 10. first roller; 11. second roller; 12. first transfer mechanism; 13. second transfer mechanism; 14. first chain frame; 15. first conveying chain; 16. fourth motor; 17. first power source. DETAILED DESCRIPTION
[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0026] In the description of the present invention, it should be understood that the terms "front", "rear", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The following is combined with Figure 1 ~Attached Figure 5 The embodiments of the present utility model are described in detail.
[0030] The embodiment of the utility model provides a fermentation device for producing Jianqu. The fermentation device comprises: a fermentation chamber 1, a second conveying mechanism 3 located at the rear side of the fermentation chamber 1 to send the shelf away, a third conveying mechanism 4 located in the fermentation chamber 1 to send the shelf to the second conveying mechanism 3, and a first conveying mechanism 2 located at the front side of the fermentation chamber 1 to send the shelf to the third conveying mechanism 4. It should be understood that the first conveying mechanism 2, the second conveying mechanism 3, and the third conveying mechanism 4 usually convey the shelf in a stepping manner. The fermentation device is usually used in conjunction with an upstream placement device. When the upstream placement device places the material tray containing the medicine block on the shelf, the shelf can be sent to the third conveying mechanism 4 through the first conveying mechanism 2. The fermentation chamber 1 is provided with a temperature and humidity controller. It should be understood that the temperature and humidity controller can be preset with parameters to automatically control the temperature and humidity in the fermentation chamber 1; a common temperature and humidity controller available on the market can be selected. The front and rear ends of the fermentation chamber 1 are respectively provided with an opening and closing mechanism; the opening and closing mechanism comprises: a sliding door 5, and a driving unit that drives the sliding door 5 to move to open and close the fermentation chamber 1. It should be understood that there is a gap between the first conveying mechanism 2 and the third conveying mechanism 4, and between the third conveying mechanism 4 and the second conveying mechanism 3 for the sliding door 5 to pass through. In addition, when only one fermentation chamber 1 and one third conveying mechanism 4 are provided, the first conveying mechanism 2 and the second conveying mechanism 3 can also be used to convey the shelf in the front-to-back direction, and in this case, the first transfer mechanism 12 and the second transfer mechanism 13 may not be provided.
[0031] The specific implementation of the present utility model is described below: the opening and closing mechanism at the front end of the fermentation chamber 1 opens the sliding door 5, and the shelf with the medicine blocks can be sent to the third conveying mechanism 4 through the first conveying mechanism 2; the third conveying mechanism 4 will convey the shelf from front to back, so that the shelf is placed in the fermentation chamber 1 along the front-to-back direction. When the fermentation is completed, the opening and closing mechanism at the rear end of the fermentation chamber 1 opens the sliding door 5, and the shelf in the fermentation chamber 1 can be sent to the second conveying mechanism 3 through the third conveying mechanism 4; the second conveying mechanism 3 can send the sent shelf away. With the present utility model, when sending in or out the shelf with the medicine blocks, there is no need for staff to enter and exit the fermentation chamber 1, which is more convenient; and it improves the degree of mechanization, which is conducive to reducing dependence on manpower.
[0032] Furthermore, the upper limit of the sliding door 5 is located on the first slide rail 6, and the lower limit is located on the second slide rail 7; the first slide rail 6 and the second slide rail 7 extend in the left-right direction; the driving unit includes: a third power source 8 that drives the sliding door 5 to move in the left-right direction. It should be understood that from the perspective of reducing costs, the third power source 8 is preferably a cylinder.
[0033] Further, the driving unit further includes: a connecting rod 9; the first end of the connecting rod 9 is hinged to the sliding door 5; the third power source 8 drives the second end of the connecting rod 9 to move in the front-to-back direction, driving the sliding door 5 to move in the left-to-right direction. It should be understood that the second end of the connecting rod 9 is hinged to the third power source 8. The third power source 8 drives the second end of the connecting rod 9 to move in the front-to-back direction to drive the sliding door 5 to move in the left-to-right direction, rather than the third power source 8 directly driving the sliding door 5 to move in the left-to-right direction; it can prevent the third power source 8 from extending significantly from the left or right side of the fermentation chamber 1, and when multiple fermentation chambers 1 are arranged in the left-to-right direction, the fermentation chambers 1 can be arranged more compactly.
[0034] Further, the upper part of the sliding door 5 is provided with a first roller 10, and the lower part is provided with a second roller 11; the axle of the first roller 10 extends in the up-down direction, and the axle of the second roller 11 extends in the horizontal direction; the upper part of the sliding door 5 is provided with a connecting shaft to be hinged with the connecting rod 9. It should be understood that the upper part of the sliding door 5 is limited to the first slide rail 6 by the first roller 10, and the lower part of the sliding door 5 is limited to the second slide rail 7 by the second roller 11. The driving unit can be installed on the outer side or the inner side of the top plate of the fermentation chamber 1; when the driving unit is installed on the outer side of the top plate of the fermentation chamber 1, a strip hole for the passage of the connecting shaft can be provided on the first slide rail 6.
[0035] Further, the opening and closing mechanism is provided with two left and right sliding doors 5, each of which is adapted to a connecting rod 9 and driven by the same third power source 8. It should be understood that the opening and closing mechanism is provided with two left and right sliding doors 5, and when a plurality of fermentation chambers 1 are arranged along the left and right directions, the fermentation chambers 1 can be arranged more compactly. In addition, the sliding doors 5 of adjacent fermentation chambers 1 can be staggered front and back so that the fermentation chambers 1 can be arranged more compactly.
[0036] Furthermore, the first conveying mechanism 2 includes: a first conveying roller and a first motor driving the first conveying roller to rotate; the second conveying mechanism 3 includes: a second conveying roller and a second motor driving the second conveying roller to rotate; the third conveying mechanism 4 includes: a third conveying roller and a third motor driving the third conveying roller to rotate.
[0037] Furthermore, the end of the first conveying roller is coaxially connected to the first gear, and the first gear of each first conveying roller is transmission-connected via a first toothed chain; the end of the second conveying roller is coaxially connected to the second gear, and the second gear of each second conveying roller is transmission-connected via a second toothed chain; the end of the third conveying roller is coaxially connected to the third gear, and the third gear of each third conveying roller is transmission-connected via a third toothed chain.
[0038] Further, the fermentation chamber 1 and the third conveying mechanism 4 are provided in plurality and distributed in the left-right direction; the first conveying mechanism 2 conveys the shelf in the left-right direction and is adapted to transfer the shelf from the first conveying mechanism 2 to the first transfer mechanism 12 of the third conveying mechanism 4; the second conveying mechanism 3 conveys the shelf in the left-right direction and is adapted to transfer the shelf from the third conveying mechanism 4 to the second transfer mechanism 13 of the second conveying mechanism 3. It should be understood that the first transfer mechanism 12 is provided in plurality and corresponds to the third conveying mechanism 4 one by one; the second transfer mechanism 13 is provided in plurality and corresponds to the third conveying mechanism 4 one by one.
[0039] Furthermore, the first transfer mechanism 12 includes: a first chain frame 14 located below the first conveying mechanism 2, a first conveying chain 15 installed on the first chain frame 14 and conveying the shelf in the front-to-back direction, a fourth motor 16 driving the first conveying chain 15 to operate, and a first power source 17 driving the first chain frame 14 to move up and down; the first transfer mechanism 12 is provided with a plurality of first conveying chains 15 in parallel in the left-right direction. It should be understood that when the shelf is conveyed to the top of the first transfer mechanism 12, the first power source 17 drives the first chain frame 14 to move upward, so as to lift the shelf upward; then the first conveying chain 15 conveys the shelf from front to back, so as to deliver the shelf to the third conveying mechanism 4. The first power source 17 is preferably a cylinder. There is a gap between adjacent first conveying rollers so that the first conveying chain 15 can be extended upward or retracted downward.
[0040] Further, the second transfer mechanism 13 includes: a second chain frame located below the second conveying mechanism 3, a second conveying chain installed on the second chain frame and conveying the shelf in the front-to-back direction, a fifth motor driving the second conveying chain to operate, and a second power source driving the second chain frame to move up and down; the second transfer mechanism 13 is provided with multiple second conveying chains in parallel in the left-right direction. It should be understood that when the third conveying mechanism 4 delivers the shelf to the second conveying mechanism 3, the second power source drives the second chain frame to move upward so that the top of the second conveying chain is flush with the top of the second conveying roller, so that the shelf delivered by the third conveying mechanism 4 can be received; at the same time, the second conveying chain conveys the shelf from front to back, so that the shelf can be transferred to the top of the second conveying mechanism 3. Finally, the second conveying chain is stopped, and the second power source drives the second chain frame to move downward, so that the shelf can be placed on the second conveying roller. The second power source is preferably a cylinder. There is a gap between adjacent second conveying rollers for the second conveying chain to extend upward or retract downward.
[0041] Although specific embodiments of the present invention are described above, those skilled in the art should understand that various changes or modifications may be made to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications are all within the scope of protection of the present invention.
Claims
1. A fermentation device for producing Jianqu, characterized in that: include: Fermentation room (1); and A second conveying mechanism (3) located at the rear side of the fermentation chamber (1) for conveying the shelves away; and a third conveying mechanism (4) located in the fermentation chamber (1) for conveying the shelf to the second conveying mechanism (3); and A first conveying mechanism (2) located at the front side of the fermentation chamber (1) for conveying the shelf to the third conveying mechanism (4); in, The fermentation chamber (1) is provided with a temperature and humidity controller; The fermentation chamber (1) is provided with opening and closing mechanisms at the front and rear ends respectively; The opening and closing mechanism comprises: a sliding door (5) and a driving unit for driving the sliding door (5) to move so as to open and close the fermentation chamber (1).
2. The fermentation device for producing koji according to claim 1, characterized in that: The upper portion of the sliding door (5) is located on the first slide rail (6), and the lower portion is located on the second slide rail (7); The first slide rail (6) and the second slide rail (7) extend in the left-right direction; The driving unit comprises: a third power source (8) for driving the sliding door (5) to move in the left-right direction.
3. The fermentation device for producing koji according to claim 2, characterized in that: The driving unit further comprises: a connecting rod (9); The first end of the connecting rod (9) is hinged to the sliding door (5); The third power source (8) drives the second end of the connecting rod (9) to move in the front-rear direction, thereby driving the sliding door (5) to move in the left-right direction.
4. The fermentation device for producing koji according to claim 3, characterized in that: The sliding door (5) has a first roller (10) at the upper part and a second roller (11) at the lower part; The axle of the first roller (10) extends in the up-down direction, and the axle of the second roller (11) extends in the horizontal direction; The upper portion of the sliding door (5) is provided with a connecting shaft for being hingedly connected to the connecting rod (9).
5. The fermentation device for producing koji according to claim 3, characterized in that: The opening and closing mechanism is provided with two left and right sliding doors (5), the two sliding doors (5) are respectively adapted to have connecting rods (9) and are driven by the same third power source (8).
6. The fermentation device for producing koji according to any one of claims 1 to 5, characterized in that: The first conveying mechanism (2) comprises: a first conveying roller, and a first motor driving the first conveying roller to rotate; The second conveying mechanism (3) comprises: a second conveying roller, and a second motor driving the second conveying roller to rotate; The third conveying mechanism (4) comprises: a third conveying roller and a third motor for driving the third conveying roller to rotate.
7. The fermentation device for producing koji according to claim 6, characterized in that: The end of the first conveying roller is coaxially connected to the first gear, and the first gears of the first conveying rollers are transmission-connected via a first toothed chain; The end of the second conveying roller is coaxially connected to the second gear, and the second gears of the second conveying rollers are transmission-connected via a second toothed chain; The end of the third conveying roller is coaxially connected to the third gear, and the third gears of the third conveying rollers are transmission-connected via a third toothed chain.
8. The fermentation device for producing koji according to claim 6, characterized in that: The fermentation chamber (1) and the third conveying mechanism (4) are provided in plurality and distributed in the left-right direction; The first conveying mechanism (2) conveys the shelf in the left-right direction, and is adapted to transfer the shelf from the first conveying mechanism (2) to the first transfer mechanism (12) of the third conveying mechanism (4); The second conveying mechanism (3) conveys the shelf in the left-right direction, and is adapted to transfer the shelf from the third conveying mechanism (4) to the second transfer mechanism (13) of the second conveying mechanism (3).
9. The fermentation device for producing koji according to claim 8, characterized in that: The first transfer mechanism (12) comprises: a first chain frame (14) located below the first conveying mechanism (2), a first conveying chain (15) installed on the first chain frame (14) and conveying the shelf in a front-to-back direction, a fourth motor (16) driving the first conveying chain (15) to operate, and a first power source (17) driving the first chain frame (14) to move up and down; The first transfer mechanism (12) is provided with a plurality of first conveying chains (15) arranged in parallel along the left-right direction.
10. The fermentation device for producing koji according to claim 8, characterized in that: The second transfer mechanism (13) comprises: a second chain frame located below the second conveying mechanism (3), a second conveying chain installed on the second chain frame and conveying the shelf in the front-rear direction, a fifth motor driving the second conveying chain to operate, and a second power source driving the second chain frame to move up and down; The second transfer mechanism (13) is provided with a plurality of second conveying chains in parallel along the left-right direction.