Small jacquard fabric with letters

Abstract

The small jacquard fabric comprises a letter area and a base cloth area, the letter area comprises first warp yarns, second warp yarns and weft yarns, the base cloth area comprises the first warp yarns and the weft yarns, the first warp yarns are single-strand yarns, the second warp yarns are double-strand yarns, the first warp yarns are located on the first piece, the second piece, the third piece and the fourth piece, the second warp yarns are located on the second piece, the third piece and the fourth piece, and the weft yarns are located on the third piece. The second warp yarns are located at the first piece, the second piece, the third piece, the fourth piece, the fifth piece, the sixth piece, the seventh piece, the eighth piece, the ninth piece, the tenth piece, the eleventh piece and the twelfth piece, the first warp yarns and the weft yarns are interwoven into a 2 / 2 twill weave, and the second warp yarns and the weft yarns are interwoven into a letter weave. The small jacquard fabric is provided with the letters which do not exceed 16 heddles, so that the letters can be clearly woven in the small jacquard fabric, the style of the fabric is increased, and the weaving cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of fabrics, and more specifically, to a small jacquard fabric with letters. Background Art

[0002] Because letters have irregular shapes, and the heald frames of small jacquard machines generally have at least 2 pages and at most 16 pages, the heald pages cannot meet the interweaving of letter fabrics. Therefore, there are few or even no small jacquard fabrics with letters. Some fabrics with letters are basically woven from large jacquards, which are more expensive than small jacquards. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the above-mentioned prior art and provide a small jacquard fabric with letters. By changing the fabric structure, the structure at the letter position is maintained at 12 pages, the structure at the base cloth position is maintained at 4 pages, the total number of heald pages is maintained at 16 pages, 2 reeds / reed teeth are used for the letter structure, and 4 reeds / reed teeth are used for 2 / 2 twill structure, so that the fabric has letters but does not exceed 16 pages, so that the letters can be clearly woven into the small jacquard fabric.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a small jacquard fabric with letters, comprising a letter area and a base fabric area, the letter area comprising a first warp yarn, a second warp yarn and a weft yarn, the base fabric area comprising a first warp yarn and a weft yarn, the first warp yarn is a single-strand yarn, the second warp yarn is a double-strand yarn, the first warp yarn is located at the first, second, third, and fourth strands, the second warp yarn is located at the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh, and twelfth strands, the first warp yarn and the weft yarn are interwoven into a 2 / 2 twill weave, and the second warp yarn and the weft yarn are interwoven into a letter weave.

[0006] Furthermore, the yarn arrangement in the letter area is that the first warp yarn and the second warp yarn are 1:1, and this cycle is repeated 12 times, and the yarn arrangement in the base fabric area is all the first warp yarn.

[0007] Furthermore, the warp and weft yarns in the letter area and the base fabric area are interwoven to form a striped pattern or a positioning pattern.

[0008] Furthermore, when the warp and weft yarns are interwoven to form a striped pattern, the ratio of the first warp yarn to the second warp yarn in the letter area is 1:1, and this is repeated 12 times; the ratio of the first warp yarn in the base fabric area is 4 yarns per cycle, and this is repeated 24 to 50 times; when the warp and weft yarns are interwoven to form a positioning pattern, the ratio of the first warp yarn to the second warp yarn in the letter area is 1:1, and this is repeated 12 times; the ratio of the first warp yarn in the base fabric area is 4 yarns per cycle, and this is repeated 1755 to 1798 times.

[0009] Furthermore, the first warp yarn count is 21s / 1 or 32s / 1 or 40s / 1 or 50s / 1, the second warp yarn count is 40s / 2 or 60s / 2 or 80s / 2 or 100s / 2, and the weft yarn count is 21s / 1 or 32s / 1 or 40s / 1 or 50s / 1.

[0010] Further, when the yarn count of the first warp yarn is 21s / 1, the yarn count of the second warp yarn is 40s / 2, and the yarn count of the weft yarn is 21s / 1; when the yarn count of the first warp yarn is 32s / 1, the yarn count of the second warp yarn is 60s / 2, and the yarn count of the weft yarn is 32s / 1; when the yarn count of the first warp yarn is 40s / 1, the yarn count of the second warp yarn is 80s / 2, and the yarn count of the weft yarn is 40s / 1; when the yarn count of the first warp yarn is 50s / 1, the yarn count of the second warp yarn is 100s / 2, and the yarn count of the weft yarn is 50s / 1.

[0011] Furthermore, the warp and weft interweaving density of the fabric is 126 strands / inch in the warp direction, and 78 strands / inch in the weft direction.

[0012] The beneficial effects of the utility model are:

[0013] The fabric structure is changed to keep the letter part structure at 12 pages, the base fabric 2 / 2 twill structure at 4 pages, and the comprehensive structure is kept at 16 pages. Through the double-axis threading reed, the letters can be clearly interwoven in the fabric, which increases the fabric style while reducing the fabric cost, and can form striped patterns or positioning patterns. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the stripe structure of a small jacquard fabric with letters in this embodiment;

[0015] Figure 2 This is a schematic diagram of the positioning structure of a small jacquard fabric with letters in this embodiment;

[0016] Reference numerals: first warp yarn 100 , second warp yarn 200 , weft yarn 300 , letter area 400 , base fabric area 500 . DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example 1

[0019] like Figure 1 As shown, a small jacquard fabric with letters includes a letter area 400 and a base fabric area 500, the letter area 400 includes a first warp yarn 100, a second warp yarn 200 and a weft yarn 300, the first warp yarn 100 is a single-strand yarn, the second warp yarn 200 is a double-strand yarn, the first warp yarn 100 and the second warp yarn 200 are respectively interwoven with the weft yarn 300 on two warp axes, the warp axis where the first warp yarn 100 is located is the ground axis, the warp axis where the second warp yarn 200 is located is the flower axis, the first warp yarn 100 and the weft yarn 300 are interwoven into a 2 / 2 twill structure, and the number of heald pages is 4, the second warp yarn 200 and the weft yarn 300 are interwoven into a letter structure, but the letters occupy 12 heald pages.

[0020] The letter area 400 and the base fabric area 500 are interwoven to form a 2 cm stripe pattern, and the letters are "TEPWLVOS". Figure 1 and Figure 2 The Chinese letters "EPWLVOS" are fully presented, and the letter "T" is located at the junction of the loop, so it is located on the first 3 weft yarns and the last 5 weft yarns respectively. The letters in the letter area 400 are arranged horizontally, and there are 3 weft yarns between every two adjacent letters. Therefore, the weft yarns are 88 in one loop. If there are more than 3 weft yarns between every two adjacent letters, the floating length between the adjacent letters is too long and the threads are hooked after weaving. If there are less than 3 weft yarns between every two adjacent letters, the letters will be blurred after weaving because the letters are too close, making the letter style of the fabric unclear.

[0021] The warp yarns of the letter area 400 are 24 in one cycle, the first warp yarn 100 is 40s / 1, and the second warp yarn 200 is half as thick as the first warp yarn 100, so the second warp yarn 200 is 80s / 2. If the second warp yarn 200 is a single strand or is not half as thick as the first warp yarn, the letters cannot be displayed after weaving because the yarn is too thin. If the second warp yarn 200 is more than half as thick as the first warp yarn 100, such as 60s / 2, the letters will be squeezed and arched after weaving because the yarn is too thick, which will cause bubbles in the entire letter area 400.

[0022] The second warp yarn 200 in the letter area 400 is located at the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh and twelfth roots, and the second warp yarns in the letter area 400 are no more than 12, that is, the number of heald pages is no more than 12, and the first warp yarn 100 is located at the first, second, third and fourth roots, and this cycle is repeated three times, spacing two adjacent second warp yarns 200 respectively. Therefore, in the letter area 400, the yarn arrangement of the first warp yarn 100 and the second warp yarn 200 is 1:1, and the second warp yarn 200 is located at the flower axis, and the first warp yarn 100 is located at the ground axis. By weaving with different yarn counts on two warp axes, the letters can be clearly displayed on the fabric.

[0023] The base fabric area 500 has 4 warp yarns as a cycle and 4 weft yarns as a cycle, but the base fabric area 500 and the letter area 400 are interwoven at the same time, so the number of weft yarns in a complete organization of the base fabric area 500 and the letter area 400 is the same as 88, the warp yarns of the base fabric area 500 are both the first warp yarns 100, and the first warp yarns 100 in the base fabric area 500 and the letter area 400 have the same organization, both are 2 / 2 twill organization, if the base fabric area 500 is plain weave or modified plain weave, although only 2 pages of heald pages are needed, the base fabric area 500 will squeeze the letters due to too small warp and weft organization point floating length, if the base fabric area 500 is satin weave or modified satin weave or modified twill, not only more than 4 heald pages are needed, but also the base fabric area 500 will cover the letters due to too looseness due to too long warp and weft organization point floating length.

[0024] This embodiment is a 2 cm stripe pattern. Therefore, at a warp density of 126 strands / inch and a weft density of 78 strands / inch, the first warp yarn 100 of the base fabric area 500 is a cycle of 4 warp yarns, which is repeated 24 times. The width of the entire fabric is 144 cm. Therefore, the letter area 400 and the base fabric area 500 are as follows. Figure 1 The combination arrangement is cycled 72 times, thus forming 72 letter areas 400, which are interwoven to form a small jacquard fabric with letters. The lettered fabric woven by small jacquard has a lower cost than large jacquard weaving.

[0025] Example 2

[0026] like Figure 2 As shown, the embodiment provides a small jacquard fabric with letters, which is different from the embodiment 1 in that, with the same width of 144 cm, the base fabric area 500 in the embodiment 1 has 4 warp yarns as one cycle, which is repeated 24 times, and the letter area 400 and the base fabric area 500 are as shown in FIG. Figure 1 The combination arrangement is cycled 72 times, and in this embodiment, the base fabric area 500 is cycled with 4 warp yarns, which is cycled 1780 times, and the letter area 400 and the base fabric area 500 are as follows. Figure 2There is only one combination arrangement, therefore, in the same width of 144, 72 letter areas 400 and 72 base fabric areas 500 are formed in Example 1, while in this embodiment there is only one letter area 400 and one base fabric area 500, thereby forming a positioning pattern. The positioning pattern is more widely used in clothing than the striped pattern. The striped pattern has stripes on the entire width. Clothing made of too narrow stripes will cause the clothing to be dazzling because of too many letter areas 500. Therefore, the positioning pattern can adjust the position of the letter area 500 more freely, providing more styles and designs for clothing applications.

[0027] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A small jacquard fabric with letters, characterized in that: The invention comprises a letter area (400) and a base fabric area (500), wherein the letter area (400) comprises a first warp yarn (100), a second warp yarn (200) and a weft yarn (300), and the base fabric area (500) comprises a first warp yarn (100) and a weft yarn (300), wherein the first warp yarn (100) is a single-strand yarn, and the second warp yarn (200) is a double-strand yarn, wherein the first warp yarn (100) is located at the first, second, third, and fourth strands, and the second warp yarn (200) is located at the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh, and twelfth strands, wherein the first warp yarn (100) and the weft yarn (300) are interwoven into a 2 / 2 twill weave, and the second warp yarn (200) and the weft yarn (300) are interwoven into a letter weave.

2. The small jacquard fabric with letters according to claim 1, characterized in that: The yarn arrangement of the letter area (400) is that the first warp yarn (100) and the second warp yarn (200) are 1:1, and this cycle is repeated 12 times. The warp yarn arrangement of the base fabric area (500) is all the first warp yarn (100).

3. The dobby fabric with letters according to claim 1, characterized in that: The fabric formed by interweaving the warp and weft yarns of the letter area (400) and the base fabric area (500) forms a striped pattern or a positioning pattern.

4. The dobby fabric with letters according to claim 3, characterized in that: When the warp and weft yarns are interwoven to form a striped pattern, the ratio of the first warp yarn (100) to the second warp yarn (200) in the letter area (400) is 1:1, and this cycle is repeated 12 times. The ratio of the first warp yarn (100) in the base fabric area (500) is 4 yarns per cycle, and this cycle is repeated 24 to 50 times. When the warp and weft yarns are interwoven to form a positioning pattern, the ratio of the first warp yarn (100) to the second warp yarn (200) in the letter area (400) is 1:1, and this cycle is repeated 12 times. The ratio of the first warp yarn (100) in the base fabric area (500) is 4 yarns per cycle, and this cycle is repeated 1755 to 1798 times.

5. The dobby fabric with letters according to claim 1, characterized in that: The yarn count of the first warp yarn (100) is 21s / 1 or 32s / 1 or 40s / 1 or 50s / 1, the yarn count of the second warp yarn (200) is 40s / 2 or 60s / 2 or 80s / 2 or 100s / 2, and the yarn count of the weft yarn (300) is 21s / 1 or 32s / 1 or 40s / 1 or 50s / 1.

6. The dobby fabric with letters according to claim 5, characterized in that: When the yarn count of the first warp yarn (100) is 21s / 1, the yarn count of the second warp yarn (200) is 40s / 2, and the yarn count of the weft yarn (300) is 21s / 1; when the yarn count of the first warp yarn (100) is 32s / 1, the yarn count of the second warp yarn (200) is 60s / 2, and the yarn count of the weft yarn (300) is 32s / 1; when the yarn count of the first warp yarn (100) is 40s / 1, the yarn count of the second warp yarn (200) is 80s / 2, and the yarn count of the weft yarn (300) is 40s / 1; when the yarn count of the first warp yarn (100) is 50s / 1, the yarn count of the second warp yarn (200) is 100s / 2, and the yarn count of the weft yarn (300) is 50s / 1.

7. The dobby fabric with letters according to claim 1, characterized in that: The warp and weft interweaving density of the fabric is 126 strands / inch in the warp direction and 78 strands / inch in the weft direction.

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