Raw material dyeing device for sweater

By using lifting and water removal components in the raw material dyeing device for sweater production, the bevel gear drive is driven by a single motor to adjust the height of the blower device, and extrude the excess dye liquid by clamping the raw material through the nip roller and limit block, the cost is solved The problems of high and low drying efficiency achieve more efficient dye utilization and environmental protection.

CN222294439UActive Publication Date: 2025-01-03ZHONGSHAN TIANQI CLOTHING CO LTD
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Patent Information

Application Number
CN202421586195.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-01-03
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing raw material dyeing device for sweater production is costly and has low drying efficiency. The inability to effectively extrude the excess dye affects the efficiency of blow-drying and water removal.

Method used

The lifting and dewatering components are adopted to adjust the height of the blowing device through a single motor drive bevel gear transmission, and the excess dye liquid is squeezed out through the clamping roller and limiting block to increase the blow drying speed.

Benefits of technology

Reduce the cost of the device, improve the drying efficiency, and ensure the full utilization of dyes and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material dyeing device for sweaters, which belongs to the technical field of sweater production and comprises a dye box, a guide roller mechanism is embedded in the dye box, a water removal component is arranged at the top of the guide roller mechanism, and a lifting component is arranged at the top of the dye box. The motor drives the rotating shaft to drive the two bevel gears II to rotate, the two screw rods synchronously rotate under the meshing transmission between the bevel gears II and the bevel gears I, and the bracket limits the sliding block under the meshing connection between the screw rods and the sliding block, so that the sliding block can drive the blowing device to lift to adjust the height; a single motor replaces double electric telescopic rods for driving, so that the cost of the device is well reduced; through the arrangement of the water removal assembly, the control rod is rotated, the two clamping rollers clamp and extrude raw materials under the meshing connection between the control rod and the connecting block, and redundant dye liquor can be extruded out in the moving process of the raw materials, so that the blow-drying speed is higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sweater production, and in particular relates to a raw material dyeing device for sweaters. Background Art

[0002] Sweaters are woolen tops knitted by machines or hands. In primitive life, humans used leaves and animal skins to cover their bodies. In fishing and pastoral life, they knew how to use weaving techniques to catch fish. With the evolution of civilization and the invention of science and technology, humans not only make full use of various natural fibers such as animals and plants to weave the necessities of life, but also develop a variety of chemical fibers and mineral fibers to make human life more comfortable and convenient.

[0003] Chinese patent application No. 202020366955.X discloses a raw material dyeing device for sweater production, including a dye box and cloth, the inside of the dye box is fixedly connected with guide shafts distributed on the left and right, the outer sides of the guide shafts are rotatably connected with guide rollers, the outer sides of the guide rollers are provided with cloth, the front and rear end faces of the dye box are fixedly connected with tensioning springs, the lower end faces of the tensioning springs are fixedly connected with sliding shafts, the outer sides of the sliding shafts are rotatably connected with tensioning rollers, cloth is provided above the tensioning roller, and the right end face of the dye box is fixedly connected with a fixed plate; in the utility model, the electric telescopic rod, air outlet and drying tube are set to ensure that the cloth does not contact with impurities when it is discharged, and the dyeing quality of the cloth is guaranteed. At the same time, the drying tube above can blow and dry the cloth after the dye liquid is discharged, and blow the dye liquid on its surface into the dye box, which can avoid polluting the working environment and avoid wasting the dye liquid, so as to make full use of it.

[0004] In the above-mentioned patent, the height of the blowing device is adjusted by two electric telescopic rods. The dual electric telescopic rod drive control makes the cost of the device relatively high. The fan removes water and dries the raw materials by blowing air. The excess dye is adsorbed in the raw materials and cannot be squeezed out, which affects the drying and dehydration efficiency of the fan. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a raw material dyeing device for sweaters, which has the characteristics of reducing costs and high drying efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material dyeing device for sweaters, comprising a dye box, a guide roller mechanism is embedded in the interior of the dye box, a dewatering component is arranged on the top of the guide roller mechanism, a filter is installed on the side of the dewatering component, a lifting component is arranged on the top of the dye box, a fan is installed on the side of the dye box, an air duct is connected to the top of the fan, and a blowing device is connected to the side of the air duct.

[0007] Preferably, the lifting component includes an auxiliary component, a motor, a slider, a screw, a bracket, a bevel gear 1, a rotating shaft and a bevel gear 2, wherein a bracket is arranged on the top of the dye box, an auxiliary component is opened inside the bracket, two screws are embedded inside the bracket, the top of the screw is connected to the bevel gear 1, a motor is arranged on the top of the bracket, a rotating shaft is connected to the side of the motor, two bevel gears 2 are sleeved on the surface of the rotating shaft, sliders are connected to both sides of the blowing device, and the sides of the bevel gear 1 and the bevel gear 2 are meshed with each other.

[0008] Preferably, the surface of the sliding block is tightly fitted with the inner groove wall of the bracket, and the second bevel gear is located on the same side as the corresponding meshing bevel gear one.

[0009] Preferably, the auxiliary component includes a positioning block, a positioning groove and a reinforcement plate, wherein a positioning groove is opened inside the bracket, a positioning block is sleeved on the surface of the screw inside the positioning groove, a reinforcement plate is installed on the side end of the rotating shaft, and the positioning block is a circular ring structure.

[0010] Preferably, the water removal assembly includes a fixed seat, a clamping roller, a connecting block and a control rod, wherein a fixed seat is provided on the top of the guide roller mechanism, a control rod is embedded in the fixed seat, two connecting blocks are sleeved on the surface of the control rod, and two clamping rollers are connected to the side of the connecting block.

[0011] Preferably, the clamping roller and the connecting block are connected in a rotational manner, the threads on the surfaces at both ends of the control rod are in opposite directions, and limit blocks are provided on the surfaces of the control rod on both sides of the fixing seat.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model sets a lifting component, and the motor drives the rotating shaft to drive the two bevel gears to rotate. Under the meshing transmission between the bevel gears 2 and 1, the two screws can rotate synchronously. Under the meshing connection between the screw and the slider, the bracket limits the slider, and the slider can drive the hair dryer to lift and adjust the height. The single motor replaces the dual electric telescopic rod drive to greatly reduce the cost of the device.

[0014] 2. The utility model sets a water removal component, and the raw material is moved out of the dye liquid pool of the dye box and passes through between the two clamping rollers. The limit block plays a limiting role. The rotating control rod is engaged with the connecting block. Since the threads on the surfaces at both ends of the control rod are in opposite directions, the two clamping rollers can clamp and squeeze the raw material. The raw material can squeeze out excess dye during the movement, thereby making the drying speed faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 This is the front view of the lifting component of the utility model;

[0017] Figure 3 This is a front view of the auxiliary component of the utility model;

[0018] Figure 4 It is the front view of the water removal component of the utility model.

[0019] In the figure: 1. dye box; 2. guide roller mechanism; 3. filter screen; 4. lifting assembly; 41. auxiliary assembly; 411. positioning block; 412. positioning groove; 413. reinforcement plate; 42. motor; 43. slider; 44. screw; 45. bracket; 46. bevel gear one; 47. rotating shaft; 48. bevel gear two; 5. blowing device; 6. water removal assembly; 61. fixing seat; 62. limit block; 63. clamping roller; 64. connecting block; 65. control lever; 7. fan; 8. air duct. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0021] See also Figure 1-4 The utility model provides the following technical solutions: a raw material dyeing device for sweaters, comprising a dye box 1, a guide roller mechanism 2 is embedded in the interior of the dye box 1, a dewatering component 6 is arranged on the top of the guide roller mechanism 2, a filter screen 3 is installed on the side of the dewatering component 6, a lifting component 4 is arranged on the top of the dye box 1, a fan 7 is installed on the side of the dye box 1, a duct 8 is connected to the top of the fan 7, and a blowing device 5 is connected to the side of the duct 8.

[0022] Specifically, the lifting component 4 includes an auxiliary component 41, a motor 42, a slider 43, a screw 44, a bracket 45, a bevel gear 1 46, a rotating shaft 47 and a bevel gear 2 48. The top of the dye box 1 is provided with a bracket 45, the interior of the bracket 45 is provided with an auxiliary component 41, the interior of the bracket 45 is embedded with two screws 44, the top of the screw 44 is connected to a bevel gear 1 46, the top of the bracket 45 is provided with a motor 42, the side of the motor 42 is connected to a rotating shaft 47, the surface of the rotating shaft 47 is sleeved with two bevel gears 2 48, sliders 43 are connected to both sides of the blowing device 5, and the sides of the bevel gear 1 46 and the bevel gear 2 48 are meshed with each other.

[0023] By adopting the above technical solution, the starting motor 42 drives the rotating shaft 47 to drive the two bevel gears 48 to rotate. Under the meshing transmission between the bevel gear 48 and the bevel gear 1 46, the two screws 44 can rotate synchronously. Under the meshing connection between the screw 44 and the slider 43, the bracket 45 limits the slider 43, and the slider 43 can drive the blowing device 5 to rise and fall to adjust the height. The single motor 42 replaces the dual electric telescopic rod drive to greatly reduce the cost of the device.

[0024] Specifically, the surface of the slider 43 is tightly fitted to the inner groove wall of the bracket 45 , and the second bevel gear 48 is located on the same side as the corresponding meshing bevel gear 1 46 .

[0025] By adopting the above technical solution, the surface of the slider 43 and the inner groove wall of the bracket 45 are tightly fitted, so that the slider 43 can drive the blowing device 5 to limit the lifting and lowering stability with higher stability.

[0026] Specifically, the auxiliary component 41 includes a positioning block 411, a positioning groove 412 and a reinforcement plate 413. The positioning groove 412 is opened inside the bracket 45, the surface of the screw 44 inside the positioning groove 412 is sleeved with the positioning block 411, and the side end of the rotating shaft 47 is installed with a reinforcement plate 413. The positioning block 411 is a circular ring structure.

[0027] By adopting the above technical solution, the reinforcing plate 413 plays a positioning role at the end of the rotating shaft 47, and the positioning groove 412 limits the positioning block 411, so that the meshing between the bevel gear 2 48 and the bevel gear 1 46 can be more stable and firm, and the transmission control effect of the device is better.

[0028] When this embodiment is used, the sweater raw material passes through the three guide roller surfaces inside the guide roller mechanism 2 and passes through the dye box 1 for dyeing. The fan 7 operates through the air duct 8 to make the blowing device 5 blow air to remove water and air-dry the raw material. The filter screen 3 can intercept the cotton wool falling from the surface of the raw material and prevent it from running to the other side of the dye box 1. The starting motor 42 drives the rotating shaft 47 to drive the two bevel gears 48 to rotate. Under the meshing transmission between the bevel gear 2 48 and the bevel gear 1 46, the two screws 44 can rotate synchronously. Under the meshing connection between the screw 44 and the slider 43, the bracket 45 limits the slider 43, and the slider 43 can drive the blowing device 5 to rise and fall to adjust the height. The single motor 42 replaces the dual electric telescopic rod drive to greatly reduce the cost of the device. The reinforcement plate 413 plays a positioning role at the end of the rotating shaft 47, and the positioning groove 412 limits the positioning block 411, which can make the meshing between the bevel gear 2 48 and the bevel gear 1 46 more stable and firm, and the transmission control effect of the device is better. Example 2

[0029] The difference between this embodiment and embodiment 1 is that the water removal component 6 includes a fixed seat 61, a clamping roller 63, a connecting block 64 and a control rod 65. The top of the guide roller mechanism 2 is provided with a fixed seat 61, and the inside of the fixed seat 61 is embedded with a control rod 65. The surface of the control rod 65 is covered with two connecting blocks 64, and the side of the connecting block 64 is connected to two clamping rollers 63.

[0030] Specifically, the clamping roller 63 and the connecting block 64 are connected in a rotational manner, the threads on the surfaces at both ends of the control rod 65 are in opposite directions, and the surfaces of the control rod 65 on both sides of the fixing seat 61 are provided with limit blocks 62 .

[0031] By adopting the above technical solution, the raw material is moved out of the dye liquid pool of the dye box 1 and passes through the two clamping rollers 63. The limit block 62 plays a limiting role. The rotating control rod 65 is engaged with the connecting block 64. Since the threads on the two end surfaces of the control rod 65 are in opposite directions, the two clamping rollers 63 can clamp and squeeze the raw material. The raw material can squeeze out excess dye during the movement, thereby making the drying speed faster.

[0032] When this embodiment is used, the raw material is moved out of the dye liquid pool of the dye box 1 and passes between the two clamping rollers 63. The limit block 62 plays a limiting role. The rotating control rod 65 is engaged with the connecting block 64. Since the threads on the two end surfaces of the control rod 65 are in opposite directions, the two clamping rollers 63 can clamp and squeeze the raw material. The raw material can squeeze out excess dye during the movement, thereby making the drying speed faster.

[0033] The motor 42 in the present invention is an existing disclosed technology, and the selected model is Z2D15W.

[0034] The structure and use principle of the dye box 1, guide roller mechanism 2, filter screen 3, blowing device 5, fan 7 and air duct 8 in the utility model have been disclosed in a raw material dyeing device for sweater production disclosed in Chinese patent application No. 202020366955.X. Its working principle is that the sweater raw material passes through the three guide roller surfaces inside the guide roller mechanism 2 in the dye box 1 to complete the dyeing, and the fan 7 runs through the air duct 8 to make the blowing device 5 blow air to remove water and air dry the raw material, and the filter screen 3 can intercept the cotton wool falling from the surface of the raw material to run to the other side of the dye box 1.

[0035] Working principle and use process of the utility model: When the utility model is used, the sweater raw material passes through the three guide roller surfaces inside the guide roller mechanism 2 and passes through the dye box 1 for dyeing. The raw material is moved out of the dye liquid pool of the dye box 1 and passes between the two clamping rollers 63. The limit block 62 plays a limiting role. The rotating control rod 65 is meshed and connected between the control rod 65 and the connecting block 64. Since the thread directions of the surfaces at both ends of the control rod 65 are opposite, the two clamping rollers 63 can clamp and squeeze the raw material. The raw material can squeeze out the excess dye during the movement, thereby making the drying speed faster. The fan 7 runs through the air duct 8 to make the blowing device 5 blow air to remove water and air dry the raw material. The filter screen 3 can intercept the raw material to prevent The cotton wool that falls from the surface runs to the other side of the dye box 1, and the starting motor 42 drives the rotating shaft 47 to drive the two bevel gears 48 to rotate. Under the meshing transmission between the bevel gear 2 48 and the bevel gear 1 46, the two screws 44 can rotate synchronously, and under the meshing connection between the screw 44 and the slider 43, the bracket 45 limits the slider 43, and the slider 43 can drive the blowing device 5 to rise and fall to adjust the height. The single motor 42 replaces the dual electric telescopic rod drive to greatly reduce the cost of the device. The reinforcement plate 413 plays a positioning role at the end of the rotating shaft 47, and the positioning groove 412 limits the positioning block 411, which can make the meshing between the bevel gear 2 48 and the bevel gear 1 46 more stable and firm, and the transmission control effect of the device is better.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material dyeing device for sweaters, comprising a dye box, characterized in that: A guide roller mechanism is embedded inside the dye box, a dewatering assembly is arranged on the top of the guide roller mechanism, a filter is installed on the side of the dewatering assembly, a lifting assembly is arranged on the top of the dye box, a fan is installed on the side of the dye box, an air duct is connected to the top of the fan, and a blowing device is connected to the side of the air duct.

2. A sweater raw material dyeing device according to claim 1, characterized in that: The lifting component includes an auxiliary component, a motor, a slider, a screw, a bracket, a bevel gear 1, a rotating shaft and a bevel gear 2, wherein a bracket is arranged on the top of the dye box, an auxiliary component is opened inside the bracket, two screws are embedded inside the bracket, the top of the screw is connected to the bevel gear 1, a motor is arranged on the top of the bracket, a rotating shaft is connected to the side of the motor, two bevel gears 2 are sleeved on the surface of the rotating shaft, sliders are connected on both sides of the blowing device, and the sides of the bevel gear 1 and the bevel gear 2 are meshed with each other.

3. A sweater raw material dyeing device according to claim 2, characterized in that: The surface of the sliding block is tightly fitted with the inner groove wall of the bracket, and the second bevel gear is located on the same side as the corresponding meshing bevel gear one.

4. A sweater raw material dyeing device according to claim 2, characterized in that: The auxiliary component includes a positioning block, a positioning groove and a reinforcement plate, wherein a positioning groove is opened inside the bracket, a positioning block is sleeved on the surface of the screw inside the positioning groove, a reinforcement plate is installed on the side end of the rotating shaft, and the positioning block is a circular ring structure.

5. The sweater material dyeing device according to claim 1, characterized in that: The dewatering assembly includes a fixed seat, a clamping roller, a connecting block and a control rod, wherein a fixed seat is arranged on the top of the guide roller mechanism, a control rod is embedded in the fixed seat, two connecting blocks are sleeved on the surface of the control rod, and two clamping rollers are connected to the side of the connecting block.

6. A sweater raw material dyeing device according to claim 5, characterized in that: The clamping roller and the connecting block are connected in a rotating structure. The threads on the surfaces at both ends of the control rod are in opposite directions. Limit blocks are arranged on the surfaces of the control rod at both sides of the fixing seat.