Dye vat with automatic dye adding function

Abstract

The utility model discloses a dye vat with an automatic dye adding function in the technical field of printing and dyeing, which comprises a dye vat body, a plurality of dye paste bottles and a dye paste bottle feeding component, the feeding component comprises a frame plate and a dye paste bottle storage box, two ends of the frame plate are erected on the side wall of the dye vat body, and the storage box is detachably mounted on the frame plate; the bottom of the storage box is provided with an opening through which only one dye paste bottle can pass at a time, and a switching assembly through which the dye paste bottles are sequentially put is arranged in the storage box. The problems that the actual adding amount of dye is smaller than the expected needed adding amount, the concentration of dye liquor after adding is influenced, the quality of a printing and dyeing finished product is influenced, the dye cannot be exposed in air for a long time, the adhered dye can be cured and hardened after a certain time, and the dye is lost in the prior art are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of printing and dyeing, in particular to a dyeing vat with the function of automatically adding dye. Background Art

[0002] Printing and dyeing is the process of making dyes into solutions or dispersions of a certain medium, and dyeing the fibers by utilizing the physical, chemical, or physicochemical effects between the dyes and the fibers. The dye vat is a particularly important piece of equipment for printing and dyeing.

[0003] Dyes are mainly in the form of liquid and paste. Liquid dyes can be added using a metering valve. Paste dyes have great viscosity, and existing paste dyes are added using pipes. When added, the dyes are easily adhered to the pipes and nearby equipment, resulting in the actual amount of dye added being less than the expected amount required, which will affect the concentration of the dye solution after addition, and will also affect the quality of the printed and dyed products. Moreover, such dyes cannot be exposed to the air for a long time. The adhered dyes will solidify and harden after a certain period of time, and the dyes will be lost. Regular cleaning of the equipment also requires a lot of manpower and material resources. Therefore, a technician in this field provides a dye vat with an automatic dye addition function to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a dyeing vat with the function of automatically adding dyes, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dye vat with an automatic dye adding function, comprising: a dye vat body, a plurality of dye paste bottles and a dye paste bottle delivery assembly, the delivery assembly comprising a rack and a dye paste bottle storage box, the two ends of the rack are mounted on the side walls of the dye vat body, and the storage box is detachably mounted on the rack; an opening is provided at the bottom of the storage box through which only one dye paste bottle can pass at a time, and a switching assembly is provided inside the storage box for delivering the dye paste bottles in sequence.

[0006] Preferably: the switching assembly includes a plurality of guide plates arranged in parallel and a blocking member installed at the end of the lowest guide plate, one end of the guide plate is fixedly connected to the inner wall of the storage box, and there is a gap between the other end of the guide plate and the other side wall opposite thereto that is large enough for only one dye bottle to fall into, the thickness of the guide plate gradually decreases in the direction toward the end where the gap is located, and a plurality of guide plates are alternately arranged at equal intervals on the two side walls of the storage box.

[0007] Preferably: the barrier comprises a front baffle and a rear baffle whose upper parts can be moved above the guide plate, a movable plate is connected between the bottom ends of the front baffle and the rear baffle, the distance between the front baffle and the rear baffle is smaller than the diameter of the dye bottle, the movable plate is hinged under the bottom guide plate through a rotating shaft, and the weight of the rear baffle is greater than that of the front baffle.

[0008] Preferably, one end of the rotating shaft is connected to a first gear, a second gear is provided on the side wall of the storage box, and the second gear is a half gear.

[0009] Preferably, the shaft end of the second gear is provided with an interface adapted to the output shaft of the motor.

[0010] Preferably: a collecting cylinder for receiving the dye paste bottle is installed in the dye vat body, the side wall of the collecting cylinder is a porous structure, and the collecting cylinder is located below the opening.

[0011] Preferably, a U-shaped frame is fixedly provided at the bottom of the dye vat body, a lifting groove is provided on the side wall of the U-shaped frame, and guide pillars matching the lifting groove are fixedly installed on both sides of the collecting cylinder.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, dye paste bottles are used to hold dyes, and the dye paste bottles are placed in a storage box for orderly delivery. The dye paste bottles at the bottom are controlled by the front baffle and the rear baffle to control the delivery. The amount of dye added is convenient to control, and the amount of dye added each time is an integer multiple of a bottle of dye, which reduces the error of addition and rarely causes the loss of dye.

[0014] 2. In the utility model, a porous collecting cylinder is provided, and the entrance of the collecting cylinder is located just below the bottom opening of the storage box. During the process of putting in, the dye paste bottle will be put into the collecting cylinder instead of the inside of the dye vat. After the dye in the dye paste bottle is dispersed, the empty bottle can be recycled and reused, without the need for manual cleaning of the empty bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 For this utility model Figure 2 The enlarged view of point A in the middle;

[0017] Figure 3 It is a left view of the utility model;

[0018] Figure 4 For this utility model Figure 3 Schematic diagram of the three-dimensional cross section at AA in the middle;

[0019] Figure 5 For this utility model Figure 4 The enlarged view of point B in the middle;

[0020] Figure 6 For this utility model Figure 5 Enlarged view of point C in the middle.

[0021] In the figure: 1. main body; 2. dye bottle; 3. shelf; 4. storage box; 5. guide plate; 6. front baffle; 7. rear baffle; 8. movable plate; 9. first gear; 10. second gear; 11. collecting cylinder; 12. U-shaped frame; 13. lifting slot; 14. guide column; 15. opening; 16. interface; 17. holder; 18. guide rail; 19. slide seat. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 to Figure 6 In an embodiment of the utility model, a dye vat with an automatic dye adding function comprises a dye vat body 1, a plurality of dye paste bottles 2 and a dye paste bottle delivery assembly, the delivery assembly comprises a frame plate 3 and a dye paste bottle storage box 4, both ends of the frame plate 3 are mounted on the side walls of the dye vat body 1, the storage box 4 is detachably mounted on the frame plate 3, an opening 15 is provided at the bottom of the storage box 4 for only one dye paste bottle 2 to pass through at a time, a switching assembly for sequential delivery of the dye paste bottles 2 is provided inside the storage box 4, a collecting cylinder 11 for receiving the dye paste bottles 2 is installed in the dye vat body 1, the side wall of the collecting cylinder 11 is a porous structure, the collecting cylinder 11 is located below the opening 15, a U-shaped frame 12 is fixedly provided at the bottom of the dye vat body 1, a lifting groove 13 is provided on the side wall of the U-shaped frame 12, and guide columns 14 matching the lifting groove 13 are fixedly mounted on both sides of the collecting cylinder 11.

[0024] The dye vat body 1 is a dye vat commonly used in the printing and dyeing industry. The dye is filled into the dye paste bottle 2 and sealed with a water-soluble plastic film. The delivery component can deliver the dye paste bottle 2 into the dye vat. After the water-soluble plastic film at the bottle mouth dissolves in water, the dye in the dye vat can be dissolved into the dye liquid inside the dye vat body 1. The dye paste bottle 2 in the storage box 4 will be delivered to the dye vat in turn as needed. The switching component can ensure that only one dye paste bottle 2 is delivered each time. The collecting tube 11 that can move up and down is partially located above the dye liquid. The dye paste bottle 2 can be mixed with the dye liquid in the lower middle part of the collecting tube 11, which is convenient for collecting the dye paste bottle 2 after use.

[0025] In one embodiment, specifically, the switching assembly includes a plurality of parallel guide plates 5 and a barrier installed at the end of the lowest guide plate 5, one end of the guide plate 5 is fixedly connected to the inner wall of the storage box 4, and there is a gap between the other end of the guide plate 5 and the other side wall opposite thereto, which is only large enough for one dye bottle 2 to fall through, and the thickness of the guide plate 5 gradually decreases in the direction toward the end where the gap is located, and a plurality of guide plates 5 are alternately arranged at equal intervals on the two side walls of the storage box 4, and the dye bottle 2 can fall to the opening 15 on the guide plate 5 in turn by gravity, so that the dye bottle 2 can be lined up in turn, making it convenient to put the dye bottle 2 into the dye liquid.

[0026] Among them, the blocking member includes a front baffle 6 and a rear baffle 7 whose upper parts can be moved to the top of the guide plate 5, and a movable plate 8 is connected between the bottom ends of the front baffle 6 and the rear baffle 7. The distance between the front baffle 6 and the rear baffle 7 is smaller than the diameter of the dye bottle 2. The movable plate 8 is hinged under the bottom guide plate 5 through a rotating shaft. The weight of the rear baffle 7 is greater than that of the front baffle 6. The front baffle 6 and the rear baffle 7 can respectively block the two sides of the bottom dye bottle 2. The dye bottle 2 can be divided by rotating the movable plate 8, which can prevent the dye bottle 2 from falling abnormally.

[0027] On the basis of the above embodiment, specifically, one end of the rotating shaft is connected to the first gear 9, and the side wall of the storage box 4 is provided with a second gear 10, the second gear 10 is a half gear, and the shaft end of the second gear 10 is provided with an interface compatible with the motor output shaft. Since the second gear 10 is a half gear, when the teeth on the second gear 10 are engaged with the first gear 9, the second gear 10 will rotate with the first gear 9 and the movable plate 8. When the teeth on the second gear 10 are not in contact with the first gear 9, the movable plate 8 will fall again by the gravity of the rear baffle 7.

[0028] Before adding dye to the dye vat, first fill the paste dye into the dye bottle 2, and then use a water-soluble plastic film to seal the filled dye bottle 2, and then put a certain number of sealed dye bottles 2 into the storage box 4. At this time, the bottom dye bottle 2 will enter between the front baffle 6 and the rear baffle 7. When it is necessary to add dye to the dye vat body 1, the second gear 10 is rotated. When the second gear 10 is engaged with the first gear 9, the first gear 9 will rotate with the front baffle 6 and the rear baffle 7 through the movable plate 8. When the front baffle 6 retracts to below the guide plate 5, the front baffle 6 and the rear baffle 7 are engaged. The dye paste bottle 2 between the baffles 7 will lose its restriction and fall from the opening 15 into the collecting tube 11 below. At the same time, the rear baffle 7 will rotate to above the guide plate 5 to block the dye paste bottle 2 behind. As the second gear 10 continues to rotate, the teeth on the second gear 10 will not contact the first gear 9, and the front baffle 6 and the rear baffle 7 will reset. After the dye paste bottle 2 falls into the collecting tube 11, since the dye liquid inside and outside the collecting tube 11 is interconnected, the dye in the dye paste bottle 2 will dissolve in the dye liquid. The used dye paste bottle 2 can be salvaged through the collecting tube 11 and will not separate from the collecting tube 11, which is convenient for collection.

[0029] In one embodiment, specifically, a holder 17 for placing a storage box 4 is fixedly provided on one side of the shelf 3, a guide rail 18 is installed on one side of the shelf 3, a slide 19 is slidably connected to the guide rail 18, and the motor is fixedly installed on the slide 19. The holder 17 can facilitate the installation of the storage box 4, and the slide 19 moves on the guide rail 18 to drive the motor to connect with the interface, so that there is no need to remove the motor when disassembling the storage box 4, which facilitates the installation of the dye bottle 2.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dyeing vat with automatic dye addition function, characterized in that: include: A dye vat body (1), a plurality of dye paste bottles (2) for storing dyes, and a dye paste bottle delivery assembly, wherein the delivery assembly comprises a frame plate (3) and a dye paste bottle storage box (4), wherein both ends of the frame plate (3) are mounted on the side wall of the dye vat body (1), and the storage box (4) is detachably mounted on the frame plate (3); The bottom of the storage box (4) is provided with an opening (15) through which only one dye paste bottle (2) can pass at a time, and a switching component for sequentially placing the dye paste bottles (2) is provided inside the storage box (4).

2. The dyeing vat with automatic dye addition function according to claim 1, characterized in that: The switching assembly comprises a plurality of parallel guide plates (5) and a blocking member installed at the end of the lowest guide plate (5); one end of the guide plate (5) is fixedly connected to the inner wall of the storage box (4); a gap is provided between the other end of the guide plate (5) and the other side wall opposite thereto, which is sufficient for only one dye paste bottle (2) to fall; the thickness of the guide plate (5) gradually decreases in the direction toward the end where the gap is located; and a plurality of guide plates (5) are alternately arranged at equal intervals on the two side walls of the storage box (4).

3. The dyeing vat with automatic dye addition function according to claim 2, characterized in that: The barrier comprises a front baffle (6) and a rear baffle (7) whose upper parts can be moved to above the guide plate (5); a movable plate (8) is connected between the bottom ends of the front baffle (6) and the rear baffle (7); the distance between the front baffle (6) and the rear baffle (7) is smaller than the diameter of the dye bottle (2); the movable plate (8) is hinged to the bottom of the bottom guide plate (5) through a rotating shaft; and the weight of the rear baffle (7) is greater than that of the front baffle (6).

4. The dyeing vat with automatic dye addition function according to claim 3, characterized in that: One end of the rotating shaft is connected to a first gear (9), and a second gear (10) is provided on the side wall of the storage box (4), wherein the second gear (10) is a half gear.

5. The dyeing vat with automatic dye addition function according to claim 4, characterized in that: The shaft end of the second gear (10) is provided with an interface (16) adapted to the output shaft of the motor.

6. The dyeing vat with automatic dye addition function according to claim 5, characterized in that: A collecting cylinder (11) for receiving the dye paste bottle (2) is installed in the dye vat body (1); the side wall of the collecting cylinder (11) is a porous structure; the collecting cylinder (11) is located below the opening (15).

7. The dyeing vat with automatic dye addition function according to claim 6, characterized in that: A U-shaped frame (12) is fixedly arranged at the bottom of the dye vat body (1), a lifting groove (13) is opened on the side wall of the U-shaped frame (12), and guide pillars (14) matching with the lifting groove (13) are fixedly installed on both sides of the collecting cylinder (11).

Images