Overhead line system detection ladder vehicle system
Through the design of the contact network detection ladder system, using laser ranging and servo motor technologies, real-time detection and automatic adjustment of contact line parameters is achieved, and the problems of inefficiency and measurement error of traditional detection methods are solved, and the detection efficiency and Accuracy ensures the immediacy and safety of construction.
Patent Information
- Application Number
- CN202421045290.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The traditional contact line parameter detection method relies on manual operation, is inefficient, increases the construction cycle, and the introduction of measurement errors due to environmental changes or human factors affects the accuracy and reliability of the data, resulting in the inability to immediately feedback the construction effect and timely discovery of delays. with correction.
A contact network detection ladder truck system is designed, including ladder truck, support system, detection system, adjustment system, radar and display control terminal. Through laser ranging, inclination sensor and servo motor, the basic parameters of the contact line are realized. Real-time detection and automatic adjustment, reduce manual intervention, and improve detection accuracy and efficiency.
It significantly shortens the construction cycle, improves the detection efficiency and data accuracy, ensures the immediate discovery and processing of problems, reduces labor investment and time costs, and improves the quality and safety of maintenance operations.
Smart Images

Figure CN222296118U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of contact network parameter detection, and specifically relates to a contact network detection ladder car system. Background Art
[0002] With the rapid expansion of the global railway network, especially the rapid development of high-speed railway (HSR) systems, unprecedented high standards have been put forward for the safety, reliability and maintenance efficiency of railway lines. With its high speed, large capacity and high punctuality, HSR has become an important part of the modern transportation system, and the power supply line, as the lifeline of its operation, is crucial to ensure the stable and efficient operation of trains. The power supply line is mainly composed of the contact network, among which the contact wire is the key component for directly transmitting electric energy to the train, and its state directly affects the stability and safety of power transmission.
[0003] In the daily maintenance and renovation of high-speed rail power supply lines, the geometric parameters of the contact wire, such as height, pull-out value, slope, hard points, etc., are key indicators for measuring the performance of the power supply system. The accurate measurement and adjustment of these parameters play a decisive role in ensuring good contact between the train pantograph and the contact wire, reducing arcing, preventing bow-off accidents, and extending the life of the equipment. However, in the traditional work process, the parameter measurement of the contact wire is usually carried out separately after the ladder car construction (such as replacement and adjustment of the contact wire), which not only increases the operation links and prolongs the overall construction period, but also may delay the timely discovery and correction of problems due to the inability to immediately feedback the construction effect.
[0004] Existing technical solutions, such as hand-push or hand-held contact line foundation parameter measuring instruments, have improved the flexibility and portability of on-site measurements to a certain extent, but they still rely on manual operation and are disconnected from the actual ladder truck construction process. This separate operation mode is not only inefficient, but may also introduce measurement errors due to environmental changes (such as temperature, wind force) or human factors, affecting the accuracy and reliability of the data.
[0005] Based on this, the utility model proposes a contact network detection ladder car system. Utility Model Content
[0006] In order to solve the above problems in the prior art, namely, the prior art increases the operation links, prolongs the overall construction period, and also leads to the problem that the timely discovery and correction of problems are delayed due to the inability to immediately feedback the construction effect, the utility model provides a contact network detection ladder car system, including a ladder car, a support system, a detection system, an adjustment system, a radar and a display control terminal;
[0007] The ladder vehicle is detachably fixed to the support system, the support system is detachably fixed to the detection system and the adjustment system, the detection system is used to detect basic parameters of the contact network, the adjustment system is connected to the radar, the adjustment system is used to adjust the angle of the radar so that the plane where the radar is located is relatively horizontal with the ground, and the radar is used to measure the distance between the contact network and the radar;
[0008] The detection system and the adjustment system are both electrically connected to the display control end, and the display control end is fixed on the adjustment system.
[0009] In some preferred embodiments, the basic parameters of the contact network include pull-out value, guide height and track gauge.
[0010] In some preferred embodiments, the support system includes a base plate and support rods;
[0011] The bottom plate is detachably fixed to the ladder trolley, the bottom plate is detachably fixed to the detection system and the adjustment system, the bottom plate is detachably fixed to one end of the support rod, and the other end of the support rod is detachably fixed to the ladder trolley.
[0012] In some preferred embodiments, the support rod is arranged at an angle.
[0013] In some preferred embodiments, the detection system includes a laser ranging track caliper, an inclination sensor, and a laser rangefinder;
[0014] The laser ranging track caliper is fixed on a side of the ladder car close to the track, and the laser ranging track caliper is used to measure the track gauge;
[0015] The inclination sensor and the laser rangefinder are both mounted on the bottom plate, the inclination sensor is used to detect the inclination angle of the ladder car, and the laser rangefinder is used to measure the distance between the radar and the track;
[0016] The laser distance measuring track caliper, the inclination sensor and the laser distance meter are all electrically connected to the display control terminal.
[0017] In some preferred embodiments, the base plate is detachably fixed to one end of the connecting tube, and the other end of the connecting tube is detachably fixed to the laser ranging track caliper.
[0018] In some preferred embodiments, the adjustment system includes a servo motor, a first connecting member, a support plate, a second connecting member and a damper;
[0019] The servo motor is detachably fixed to the first connecting member, the first connecting member is detachably fixed to the bottom plate, the output shaft of the servo motor is fixed to the middle of the second connecting member, both ends of the second connecting member are fixed to the support plate, the support plate is hingedly connected to the movable end of the damper, and the fixed end of the damper is fixed to the bottom plate;
[0020] Two ends of the first connecting member are hingedly connected to the support plate, and the support plate and the radar are detachably fixed;
[0021] The servo motor is electrically connected to the display control end, and the display control end controls the rotation angle of the output shaft of the servo motor based on the acquired tilt angle.
[0022] In some preferred embodiments, a camera is installed on the ladder truck, and the camera is electrically connected to a display control terminal, and the display control terminal is used to display and store video data acquired by the camera.
[0023] In some preferred embodiments, the damper is symmetrically arranged along the axis of the output shaft of the servo motor.
[0024] In some preferred implementations, the display control terminal is a computer or a tablet.
[0025] In some preferred embodiments, the servo motor is electrically connected to a battery, and the battery is fixed to the base plate.
[0026] Beneficial effects of the utility model:
[0027] Improve work efficiency: Traditional contact network inspection methods often rely on intensive manual operations and long operation cycles, which not only consumes a lot of human resources, but may also cause project delays. In contrast, the use of advanced contact network inspection ladder system devices can perform inspection and maintenance tasks simultaneously in one operation, significantly shortening the overall work cycle. This integrated solution greatly reduces manpower input and time costs, allowing the team to complete the inspection and maintenance plan faster, thereby accelerating the project process and improving overall work efficiency.
[0028] Enhanced immediate response capability: In time-sensitive maintenance activities, the application of the contact line inspection ladder system significantly enhances the immediacy of maintenance. By collecting and analyzing the basic parameters of the contact line before and after maintenance in real time, the staff can immediately evaluate the maintenance effect and quickly identify and solve any residual problems. This instant data comparison mechanism ensures the immediate discovery and handling of problems, avoids potential operational interruptions caused by delayed feedback, and improves the efficiency and quality of maintenance operations.
[0029] Improve detection accuracy and reduce interference: Traditional detection methods may affect detection accuracy due to long detection distances, environmental factors and other factors. However, the contact network detection ladder system can perform detection tasks with higher accuracy due to its design close to the contact line, reducing interference from external environmental factors and ensuring data accuracy. This close-range, high-precision detection capability is particularly important for preventive maintenance, helping to identify subtle signs of faults in advance and avoiding the risk of minor problems turning into major faults due to not being discovered in time.
[0030] Innovative detection methods and reduced manpower loss: The contact network detection ladder car not only integrates a variety of advanced detection technologies, such as high-sensitivity sensors, high-definition video monitoring and automated data analysis, but also reduces reliance on manual labor through automated processes. These diversified detection methods can comprehensively and deeply evaluate the state of the contact network without affecting normal operations, while greatly reducing errors and losses caused by human factors. With the improvement of intelligence, the system can also self-optimize the detection process, further improving the intelligence level and work efficiency of detection, and providing strong technical support for the safe and stable operation of rail transit. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0032] Figure 1 It is a first-perspective axonometric diagram of a contact network detection ladder car system of the utility model;
[0033] Figure 2 yes Figure 1 A partial enlarged view of
[0034] Figure 3 yes Figure 2 A partial enlarged view of
[0035] Figure 4 It is a second-view axonometric diagram of a contact network detection ladder vehicle system of the utility model;
[0036] Figure 5 yes Figure 4 A partial enlarged view of . DETAILED DESCRIPTION
[0037] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the relevant utility model are shown in the accompanying drawings.
[0038] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0039] like Figure 1-Figure 5 As shown, see Figure 1 and Figure 2 The utility model provides a contact network detection ladder car system, including a ladder car 1, a support system 2, a detection system 3, an adjustment system 4, a radar 5 and a display control terminal 6;
[0040] The ladder vehicle 1 is detachably fixed to the support system 2, and the support system 2 is detachably fixed to the detection system 3 and the adjustment system 4. The detection system 3 is used to detect basic parameters of the contact network. The adjustment system 4 is connected to the radar 5. The adjustment system 4 is used to adjust the angle of the radar 5 so that the plane where the radar 5 is located is relatively horizontal with the ground. The radar 5 is used to measure the distance between the contact network and the radar 5.
[0041] The detection system 3 and the adjustment system 4 are both electrically connected to the display control terminal 6 , and the display control terminal 6 is fixed on the adjustment system 4 .
[0042] The detection system 3 is usually the main measurement component of the ladder vehicle measurement system, including radar, laser caliper, etc. The support system 2 is usually connected to the ladder vehicle, and the laser caliper is used to obtain the data of the ground track. The installation position of the detection system 3 is located in the middle of the ladder vehicle 1.
[0043] The adjustment system 4 is a component used to ensure the stability and correction of the detection system 3, including a servo motor, a mechanical damper, fasteners, etc. The adjustment system 4 uses an inclination sensor to obtain the tilt angle, and corrects and stabilizes the balance of the detection system 3 through a motor.
[0044] As a further explanation of the present invention, the basic parameters of the contact network include pull-out value, guide height and track gauge.
[0045] Among them, the pull-out value refers to the lateral offset distance of the contact line at the positioning point relative to the center line of the line in the curved section to ensure smooth transition of the pantograph and reduce wear; the guide height refers to the vertical height of the contact line from the rail surface at the hanging point (or the positioning point in the no-sag state); the track gauge refers to the standard distance between the inner sides of the two steel rails of the railway track.
[0046] Among them, the support system 2 adopts aluminum alloy castings to ensure the rigidity and strength of the structure.
[0047] For further explanation of the present invention, see Figure 2 , the support system 2 includes a base plate 21 and a support rod 22;
[0048] The base plate 21 is detachably fixed to the ladder vehicle 1 , the base plate 21 is detachably fixed to the detection system 3 and the adjustment system 4 , the base plate 21 is detachably fixed to one end of the support rod 22 , and the other end of the support rod 22 is detachably fixed to the ladder vehicle 1 .
[0049] Among them, the "detachable fixation" in the present utility model includes bolt fixation.
[0050] For further explanation of the present invention, see Figure 2 , the support rod 22 is arranged tilted.
[0051] The present invention can increase the stability of the bottom plate 21 through the triangular structure described above.
[0052] For further explanation of the present invention, see Figure 4 and Figure 5 , the detection system 3 includes a laser ranging track caliper 31, an inclination sensor and a laser rangefinder;
[0053] The laser ranging track caliper 31 is fixed on a side of the ladder vehicle 1 close to the track, and the laser ranging track caliper 31 is used to measure the track gauge;
[0054] The inclination sensor and the laser rangefinder are both installed on the bottom plate 21. The inclination sensor is used to detect the inclination angle of the ladder car 1, and the laser rangefinder is used to measure the distance between the radar 5 and the track, and the superelevation value in the basic parameters of the contact network is measured by the inclination angle;
[0055] The laser distance measuring track caliper 31 , the inclination sensor and the laser distance meter are all electrically connected to the display control terminal 6 .
[0056] The laser rangefinder is installed on the lower surface of the base plate 21 .
[0057] The pull-out value and the guide height are obtained by calculating the data measured by the radar and the data measured by the laser rangefinder. The calculation method is a prior art and will not be described in detail here.
[0058] Among them, this system is composed of a laser ranging track caliper 31 including a micrometer and a wheel caliper. The line is connected to the platform interface, and the wheel caliper is inserted into the track to obtain track data such as the track gauge. The micrometer measures the gap after the device is installed and transmits it as a parameter to the display control terminal 6 for calculation.
[0059] For further explanation of the present invention, see Figure 2 The base plate 21 is detachably fixed to one end of the connecting tube 23 , and the other end of the connecting tube 23 is detachably fixed to the laser ranging track caliper 31 .
[0060] For further explanation of the present invention, see Figure 2 and Figure 3 , the adjustment system 4 includes a servo motor 41, a first connecting member 42, a support plate 43, a second connecting member 44 and a damper 45;
[0061] The servo motor 41 is detachably fixed to the first connecting member 42, the first connecting member 42 is detachably fixed to the bottom plate 21, the output shaft of the servo motor 41 is fixed to the middle of the second connecting member 44, both ends of the second connecting member 44 are fixed to the support plate 43, the support plate 43 is hinged to the moving end of the damper 45, the fixed end of the damper 45 is fixed to the bottom plate 21, and the damper 45 is symmetrically arranged along the axis of the output shaft of the servo motor 41;
[0062] Both ends of the first connecting member 42 are hingedly connected to the support plate 43, and the support plate 43 and the radar 5 are detachably fixed;
[0063] The servo motor 41 is electrically connected to the display control terminal 6 , and the display control terminal 6 controls the rotation angle of the output shaft of the servo motor 41 based on the acquired tilt angle.
[0064] Among them, when the utility model is in use, the output shaft of the servo motor 41 rotates to drive the second connecting member 44 to rotate, the second connecting member 44 drives the support plate 43 to rotate, and the support plate 43 drives the radar 5 to rotate. During the rotation, the two dampers 45 extend and retract up and down, and the first connecting member 42 plays a role in stabilizing the support plate 43 during the rotation.
[0065] Among them, the axial direction of the hinge shaft of "the support plate 43 is hingedly connected to the moving end of the damper 45" and "the two ends of the first connecting member 42 are hingedly connected to the support plate 43" is parallel to the axial direction of the output shaft of the servo motor 41.
[0066] The plane where the axis of the hinge shaft in the hinge connection between the two ends of the first connecting member 42 and the support plate 43 is located coincides with the plane where the axis of the output shaft of the servo motor 41 is located.
[0067] As a further explanation of the present utility model, a camera is installed on the ladder truck 1, and the camera is electrically connected to the display control terminal 6, and the display control terminal 6 is used to display and store the video data acquired by the camera.
[0068] The camera is installed on the outer side of the platform guardrail of the ladder truck 1 and is fixed by a bracket. The data can be saved in the cloud server through the camera.
[0069] Among them, the camera is installed with a memory card and a traffic card. The memory card is used to store video data and serves as a backup.
[0070] As a further explanation of the present invention, the display control terminal 6 is a computer or a tablet.
[0071] As a further explanation of the present invention, the servo motor 41 is electrically connected to a battery, and the battery is fixed to the base plate 21 .
[0072] Among them, the battery selected is lithium titanate battery.
[0073] When the utility model is used, the platform system is installed in the middle section of the ladder car 1 about 1 meter to 1.5 meters above the ground, the detection system 3 is installed on the platform system, the laser ranging track caliper 31 is installed at a position close to the track plane of the ladder car 1, the data transmission line of the laser ranging track caliper 31 is connected, and the power is turned on. At this time, the detection system 3 starts to collect data on the contact line. At the same time, the signal is transmitted to the tablet computer through the serial port for automatic correction.
[0074] During the implementation of the device by personnel, the detection system 3 will continuously collect data, and the built-in computer will process and analyze the data to obtain the corresponding information. The basic data of the contact network can be obtained instantly through the tablet computer software.
[0075] The camera is connected to the battery, and the image is transmitted in real time through the network platform and saved to the cloud.
[0076] The electrical connection in the present invention may be connected via a serial port 485 transmission protocol.
[0077] Among them, the mechanical process steps in the utility model include:
[0078] 1. According to the characteristics of the line to be inspected, four supporting links are designed on the ladder car 1 to increase stability, and the alloy square tube and other materials are cut using wire cutting technology, and the main profiles are opened.
[0079] 2. Process the parts of this system through milling machine.
[0080] 3. Use a drilling machine to drill and tap the connection positions of the components of this system.
[0081] 4. All components must be installed tightly and must not be loose.
[0082] 5. Each inspection device is operated by one person, and multiple people share the field of vision. Dropping or hitting is prohibited.
[0083] 6. The base must be level during installation and must not be tilted.
[0084] 7. During installation, the servo motor 41 must be fixed in position without any gap or jitter.
[0085] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0086] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0087] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus / device.
[0088] So far, the technical solution of the utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings, but it is easy for those skilled in the art to understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Without departing from the principle of the utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the utility model.
Claims
1. A contact network detection ladder car system, characterized in that: It comprises a ladder vehicle (1), a support system (2), a detection system (3), an adjustment system (4), a radar (5) and a display control terminal (6); The ladder vehicle (1) is detachably fixed to the support system (2), the support system (2) is detachably fixed to the detection system (3) and the adjustment system (4), the detection system (3) is used to detect basic parameters of the contact network, the adjustment system (4) is connected to the radar (5), the adjustment system (4) is used to adjust the angle of the radar (5) so that the plane where the radar (5) is located is relatively horizontal with the ground, and the radar (5) is used to measure the distance between the contact network and the radar (5); The detection system (3) and the adjustment system (4) are both electrically connected to a display control terminal (6), and the display control terminal (6) is fixed on the adjustment system (4).
2. A contact network detection ladder system according to claim 1, characterized in that: The basic parameters of the contact network include pull-out value, guide height and track gauge.
3. A contact network inspection ladder system according to claim 1, characterized in that: The support system (2) comprises a base plate (21) and a support rod (22); The base plate (21) is detachably fixed to the ladder trolley (1), the base plate (21) is detachably fixed to the detection system (3) and the adjustment system (4), the base plate (21) is detachably fixed to one end of the support rod (22), and the other end of the support rod (22) is detachably fixed to the ladder trolley (1).
4. A contact network inspection ladder system according to claim 3, characterized in that: The support rod (22) is arranged obliquely.
5. A contact network inspection ladder system according to claim 3, characterized in that: The detection system (3) comprises a laser ranging track caliper (31), an inclination sensor and a laser rangefinder; The laser distance measuring track caliper (31) is fixed on a side of the ladder vehicle (1) close to the track, and the laser distance measuring track caliper (31) is used to measure the track gauge of the track; The inclination sensor and the laser rangefinder are both mounted on a base plate (21), the inclination sensor is used to detect the inclination angle of the ladder vehicle (1), and the laser rangefinder is used to measure the distance between the radar (5) and the track; The laser distance measuring track caliper (31), the inclination sensor and the laser distance meter are all electrically connected to the display control terminal (6).
6. A contact network inspection ladder system according to claim 5, characterized in that: The bottom plate (21) is detachably fixed to one end of the connecting tube (23), and the other end of the connecting tube (23) is detachably fixed to the laser ranging track caliper (31).
7. A contact network inspection ladder system according to claim 3, characterized in that: The adjustment system (4) comprises a servo motor (41), a first connecting member (42), a support plate (43), a second connecting member (44) and a damper (45); The servo motor (41) is detachably fixed to the first connecting member (42), the first connecting member (42) is detachably fixed to the bottom plate (21), the output shaft of the servo motor (41) is fixed to the middle part of the second connecting member (44), both ends of the second connecting member (44) are fixed to the support plate (43), the support plate (43) is hingedly connected to the movable end of the damper (45), the fixed end of the damper (45) is fixed to the bottom plate (21), and the damper (45) is symmetrically arranged along the axis of the output shaft of the servo motor (41); Two ends of the first connecting member (42) are hingedly connected to the support plate (43), and the support plate (43) and the radar (5) are detachably fixed; The servo motor (41) is electrically connected to the display control end (6), and the display control end (6) controls the rotation angle of the output shaft of the servo motor (41) based on the acquired tilt angle.
8. The contact network inspection ladder system according to claim 1, characterized in that: The ladder vehicle (1) is equipped with a camera, which is electrically connected to a display control terminal (6). The display control terminal (6) is used to display and store video data acquired by the camera.
9. A contact network inspection ladder system according to claim 1, characterized in that: The display control terminal (6) is a computer or a tablet.
10. A contact network inspection ladder system according to claim 7, characterized in that: The servo motor (41) is electrically connected to a battery, and the battery is fixed to the base plate (21).
