Electric smelting saddle-shaped pipe fitting for gas pipeline
The electric fusion saddle pipe fitting addresses the need for convenient and leak-proof connection of bypass pipes by using a heating wire to fuse and drill the pipeline, ensuring secure and efficient installation.
Patent Information
- Application Number
- CN202420839169.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-22
AI Technical Summary
Traditional methods for connecting a bypass pipe to a gas pipeline require shutting down the pipeline, causing economic losses and inconvenience due to the need for manual hole drilling and potential gas leakage.
An electric fusion saddle pipe fitting that uses a heating wire to melt and fuse the joint with the pipeline, followed by a drilling cutter to create a hole while a sealing mechanism prevents gas leakage, and additional saddles and bolts for secure connection.
Facilitates installation by preventing gas leakage during hole drilling and ensures a tight connection with the pipeline, reducing economic impact and installation time.
Smart Images
Figure CN222297214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas pipe fittings, in particular to an electric fusion saddle-shaped pipe fitting used for a gas pipeline. Background Art
[0002] In the work of buried gas pipelines, it is sometimes necessary to connect a bypass pipe to the gas pipeline. The traditional method is to first shut down the gas pipeline, cut off the gas pipeline, install a three-way joint, and then connect the bypass pipe to the three-way joint. However, shutting down the gas has a wide impact on the buried pipeline project and causes great economic losses.
[0003] A gas electric fusion bypass saddle-type pipe fitting provided in the Chinese utility model patent application disclosure specification CN 208967298 U comprises a first pipe and a second pipe, the first pipe and the second pipe are connected, a connector is provided on one end of the first pipe, an end cover is installed on the other end of the first pipe, an external thread is fixedly connected on the outer wall of the first pipe, an internal thread is fixedly connected on the inner wall surface of the end cover, a sealing mechanism is provided between the end cover and the first pipe, the sealing mechanism comprises a sealing ring fixedly connected to the surface of one end of the first pipe, an annular sealing block fixedly connected to the inner wall of the end cover, a sealing groove is provided on the side wall of one end of the annular sealing block close to the first pipe, the sealing ring is embedded in the sealing groove, by fixing the sealing ring on the side wall of one end of the first pipe, fixing the annular sealing block on the inner wall of the end cover, providing the sealing groove on the side wall of the annular sealing block close to the first pipe, and embedding the sealing ring in the sealing groove, through such an arrangement, the sealing performance between the end cover and the first pipe is improved, and the leakage of gas is prevented. However, the above-mentioned prior art still needs to open a through hole on the main gas pipeline after the gas is shut down during installation, which is inconvenient for installation. Therefore, an electric fusion saddle pipe fitting for gas pipeline is urgently needed. Utility Model Content
[0004] The utility model aims to provide an electric fusion saddle pipe fitting for a gas pipeline to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an electric fusion saddle pipe fitting for a gas pipeline, comprising an upper saddle, an upper through pipe is arranged on the top of the upper saddle, and a side through pipe is arranged on the right side of the upper through pipe;
[0006] A pipe cover is arranged on the top of the upper through pipe, a threaded hole is opened on the top of the pipe cover, a screw rod is threadedly connected to the threaded hole, and a drilling cutter is fixedly connected to the bottom of the screw rod.
[0007] Preferably, a rotating cap is fixedly connected to the top of the screw rod, and a protruding block is provided on the surface of the rotating cap.
[0008] Install the upper saddle at the required location of the gas main pipeline, connect the terminal to the external circuit through the set heating wire (not shown in the figure), heat the heating wire (not shown in the figure) to melt the joint between the upper saddle and the gas main pipeline, and fuse them after cooling to achieve the effect of preventing gas leakage.
[0009] Preferably, the bottom of the upper through pipe is communicated with the upper saddle, and the right side of the upper through pipe is communicated with the side through pipe.
[0010] Preferably, a heating wire is arranged inside the upper saddle, and a terminal connected to the heating wire is arranged on the top of the upper saddle.
[0011] Then, the rotating cap is rotated to rotate the screw rod to drive the drilling cutter to rotate and move downward in the upper through pipe, so that the drilling cutter drills a hole in the gas main pipeline. When the drilling cutter moves downward, the sealing plate follows and slides downward and fits the sealing rubber pad. The sealing rubber pad first contacts the sealing rubber pad, and then the drilling cutter contacts the gas main pipeline to drill a hole. When the drilling cutter drills downward, the sealing plate resists and squeezes the sealing rubber pad. The characteristics of the sealing rubber pad can be compressed, so the gas will not leak out of the main pipeline when drilling.
[0012] Preferably, a sealing ring is fixedly connected to the interior of the upper through pipe, a sealing rubber pad is provided on the top of the sealing ring, and a sealing plate is fixedly connected to the surface of the screw located inside the upper through pipe.
[0013] Preferably, a lower saddle is provided at the bottom of the upper saddle, and bolts are respectively fixedly connected on both sides of the top of the lower saddle.
[0014] After the upper saddle is installed at the required position of the gas main pipeline, the bolts on both sides of the top of the lower saddle are respectively aligned with the through holes of the upper saddle and inserted into the through holes. Screw nuts on the bolts respectively and install the lower saddle under the upper saddle to make the upper and lower saddles and the gas main pipeline more tightly connected.
[0015] Preferably, through holes are provided on both sides of the upper saddle, and the bolts are inserted into the through holes and fixedly connected by nuts.
[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0017] First, the utility model installs the upper saddle at the required place of the gas main pipeline, connects the terminal to the external circuit through the arranged electric heating wire (not shown in the figure), heats the electric heating wire (not shown in the figure) to melt the joint between the upper saddle and the gas main pipeline, and fuses them after cooling to achieve the effect of preventing gas leakage, then rotates the rotating cap to rotate the screw rod to drive the drilling cutter to rotate and move downward in the upper through pipe, so that the drilling cutter drills a hole in the gas main pipeline, when the drilling cutter moves downward, the sealing plate slides downward and fits the sealing rubber pad, the sealing rubber pad contacts the sealing rubber pad first, and then the drilling cutter contacts the gas main pipeline to drill a hole, when the drilling cutter drills downward, the sealing plate contacts and squeezes the sealing rubber pad, the characteristics of the sealing rubber pad can be compressed, so when drilling, the gas will not leak out from the main pipeline, which greatly facilitates installation and use.
[0018] Second, after the upper saddle is installed at the required position of the gas main pipeline, the bolts on both sides of the top of the lower saddle are respectively aligned with the through holes of the upper saddle and inserted into the through holes. Nuts are screwed on the bolts respectively, and the lower saddle is installed under the upper saddle, so that the upper saddle, the lower saddle and the gas main pipeline are more tightly connected. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the front cutaway structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a side view;
[0022] Figure 4 It is a schematic diagram of the exploded three-dimensional structure of the lower saddle of the utility model.
[0023] Among them: 1. upper saddle; 2. upper through pipe; 3. side through pipe; 21. pipe cover; 22. screw; 23. drilling tool; 24. rotating cap; 25. terminal; 26. sealing ring; 27. sealing rubber pad; 28. sealing plate; 4. lower saddle; 41. bolt. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides the following technical solutions:
[0026] Embodiment 1
[0027] See also Figure 1 , Figure 2 , an electric melting saddle type pipe fitting for a gas pipeline, comprising an upper saddle 1, an upper through pipe 2 is arranged on the top of the upper saddle 1, and a side through pipe 3 is arranged on the right side of the upper through pipe 2;
[0028] A pipe cover 21 is provided on the top of the upper through pipe 2 . A threaded hole is provided on the top of the pipe cover 21 . A screw rod 22 is threadedly connected in the threaded hole. A drilling cutter 23 is fixedly connected to the bottom of the screw rod 22 .
[0029] A rotating cap 24 is fixedly connected to the top of the screw rod 22 , and a protruding block is arranged on the surface of the rotating cap 24 .
[0030] The bottom of the upper through pipe 2 is communicated with the upper saddle 1 , and the right side of the upper through pipe 2 is communicated with the side through pipe 3 .
[0031] A heating wire is arranged inside the upper saddle 1 , and a terminal 25 connected to the heating wire is arranged on the top of the upper saddle 1 .
[0032] A sealing ring 26 is fixedly connected inside the upper through pipe 2 , a sealing rubber pad 27 is provided on the top of the sealing ring 26 , and a sealing plate 28 is fixedly connected to the surface of the screw rod 22 located inside the upper through pipe 2 .
[0033] Through the above technical scheme, the upper saddle 1 is installed at the required place of the gas main pipeline, and the terminal 25 is connected to the external circuit through the set electric heating wire (not shown in the figure), so that the electric heating wire (not shown in the figure) heats the upper saddle 1 and the gas main pipeline to melt the joint, and then fuses after cooling to achieve the effect of preventing gas leakage, and then the rotating cap 24 is rotated to rotate the screw 22 to drive the drilling tool 23 to rotate and move downward in the upper through pipe 2, so that the drilling tool 23 drills the gas main pipeline. When the drilling tool 23 moves downward, the sealing plate 28 slides downward and fits the sealing rubber pad 27. The sealing rubber pad 27 first contacts the sealing rubber pad 27, and then the drilling tool 23 contacts the gas main pipeline to drill a hole. When the drilling tool 23 drills downward, the sealing plate 28 resists and squeezes the sealing rubber pad 27. The characteristics of the sealing rubber pad 27 can be compressed to a certain extent, so when drilling, the gas will not leak out of the main pipeline, which greatly facilitates installation and use.
[0034] Embodiment 2
[0035] See also Figure 3 , Figure 4 On the basis of the first embodiment, it is further obtained that: a lower saddle 4 is arranged at the bottom of the upper saddle 1, and bolts 41 are respectively fixedly connected on both sides of the top of the lower saddle 4.
[0036] Through holes are provided on both sides of the upper saddle 1 , and bolts 41 are inserted into the through holes and fixedly connected by nuts.
[0037] Through the above technical solution, after the upper saddle 1 is installed at the required position of the gas main pipeline, the bolts 41 on both sides of the top of the lower saddle 4 are respectively aligned with the through holes of the upper saddle 1 and inserted into the through holes. Nuts are screwed on the bolts 41 respectively, and the lower saddle 4 is installed under the upper saddle 1, so that the upper saddle 1 and the lower saddle 4 are more tightly connected to the gas main pipeline.
[0038] In actual operation, when the device is in use, the upper saddle 1 is installed at the required location of the gas main pipeline, and the terminal 25 is connected to the external circuit through the provided electric heating wire (not shown in the figure), so that the electric heating wire (not shown in the figure) heats the upper saddle 1 and the gas main pipeline to melt the joint, and then fuses after cooling to achieve the effect of preventing gas leakage, and then the rotating cap 24 is rotated to rotate the screw 22 to drive the drilling cutter 23 to rotate and move downward in the upper through pipe 2, so that the drilling cutter 23 drills a hole in the gas main pipeline. When the drilling cutter 23 moves downward, the sealing plate 28 slides downward and fits the sealing rubber pad 27. The sealing rubber pad 27 first contacts the sealing rubber pad 27, and then the drilling cutter 23 contacts the gas main pipeline to drill a hole. When the drilling cutter 23 drills downward, the sealing plate 28 resists and squeezes the sealing rubber pad 27. The characteristics of the sealing rubber pad 27 can be compressed, so when drilling, the gas will not leak out of the main pipeline, which greatly facilitates installation and use.
[0039] After the upper saddle 1 is installed at the required position of the gas main pipeline, the bolts 41 on both sides of the top of the lower saddle 4 are respectively aligned with the through holes of the upper saddle 1 and inserted into the through holes. Nuts are screwed on the bolts 41 respectively, and the lower saddle 4 is installed under the upper saddle 1, so that the upper saddle 1 and the lower saddle 4 are more tightly connected to the gas main pipeline.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An electric fusion saddle pipe fitting for a gas pipeline, comprising an upper saddle (1), characterized in that: An upper through pipe (2) is arranged on the top of the upper saddle (1), and a side through pipe (3) is arranged on the right side of the upper through pipe (2); A pipe cover (21) is arranged at the top of the upper through-tube (2), a threaded hole is opened at the top of the pipe cover (21), a screw rod (22) is threadedly connected to the inner thread of the threaded hole, a drilling cutter (23) is fixedly connected to the bottom of the screw rod (22), a heating wire is arranged inside the upper saddle (1), a terminal (25) connected to the heating wire is arranged at the top of the upper saddle (1), a sealing ring (26) is fixedly connected to the inside of the upper through-tube (2), a sealing rubber pad (27) is arranged at the top of the sealing ring (26), and a sealing plate (28) is fixedly connected to the surface of the screw rod (22) located inside the upper through-tube (2).
2. The electric fusion saddle pipe fitting for a gas pipeline according to claim 1, characterized in that: A rotating cap (24) is fixedly connected to the top of the screw rod (22), and a protruding block is arranged on the surface of the rotating cap (24).
3. The electric fusion saddle pipe fitting for a gas pipeline according to claim 1, characterized in that: The bottom of the upper through pipe (2) is in communication with the upper saddle (1), and the right side of the upper through pipe (2) is in communication with the side through pipe (3).
4. The electric fusion saddle pipe fitting for a gas pipeline according to claim 1, characterized in that: A lower saddle (4) is arranged at the bottom of the upper saddle (1), and bolts (41) are respectively fixedly connected on both sides of the top of the lower saddle (4).
5. The electric fusion saddle pipe fitting for a gas pipeline according to claim 4, characterized in that: Through holes are provided on both sides of the upper saddle (1), and the bolts (41) are inserted into the through holes and fixedly connected via nuts.