Plug mechanical strength extrusion testing device

By designing an automated plug mechanical strength test device and using pressure sensors and cylinders to achieve automated testing, the problems of test errors and safety risks in traditional methods are solved, and the accuracy and safety of the test are improved.

CN222299378UActive Publication Date: 2025-01-03CHAOHUI ELECTRICAL APPLIANCE CO LTD
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Patent Information

Application Number
CN202420448243.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-01-03
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The traditional mechanical strength test method of wire plugs has the problem that weights are prone to rust and lead to test errors, and manual weights are prone to slipping by hand and causing damage.

Method used

Design a mechanical strength extrusion test device for plugs including workbench, controller, pressure sensor, extrusion plate, extrusion plate and cylinder. The cylinder is driven to press down through the controller, and the pressure sensor is used to induce the pressure. The value automatically stops the test to avoid the risks caused by offsets and manual operations.

Benefits of technology

The accuracy and safety of test results are achieved, the test error is reduced, and the operation process is simplified, avoiding harm to the operator.

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Abstract

The utility model relates to a plug mechanical strength extrusion testing device which comprises a workbench and a controller installed on the side face of the workbench, a pressure sensor is arranged at the top of the workbench, an extrusion disc is installed at the sensing end of the pressure sensor, and an extrusion plate is arranged over the extrusion disc. A power unit used for driving the extrusion plate to press downwards is installed on the workbench, a plurality of first limiting columns are fixedly connected to the top of the workbench, first sliding holes in sliding connection with the first limiting columns are formed in the extrusion disc, and the pressure sensor and the power unit are both electrically connected with the controller. According to the utility model, the test result is accurate, the test error is reduced, the operation is simple, and no harm is caused to operators.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire plugs, in particular to a plug mechanical strength extrusion testing device. Background Art

[0002] The wire plug is a very common electrical connection component. When the wire plug of an electrical appliance is inserted into a power socket, power can be supplied to the appliance so that the appliance can work normally. The wire plug is generally made of smooth plastic material. When the wire plug is transported or placed, once it is squeezed and stepped on, it is easy to cause the wire plug to deform, which will affect its use. Therefore, the mechanical strength test of the wire plug is required after it is produced.

[0003] The traditional way to test the wire plug is to use a squeeze plate to squeeze the wire plug from top to bottom, and manually add weights to the squeeze plate to increase the weight of the squeeze plate, thereby testing the mechanical strength of the wire plug. However, the weights are prone to rust if not stored properly, causing test errors, and the hand is prone to slipping during the process of manually adding weights, causing the weights to slip, thus causing injuries to the operator. Utility Model Content

[0004] The purpose of the utility model is to design a plug mechanical strength extrusion test device so as to solve the problems mentioned in the background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A plug mechanical strength extrusion testing device comprises a workbench and a controller installed on the side of the workbench, a pressure sensor is provided on the top of the workbench, an extrusion disc is installed on the sensing end of the pressure sensor, an extrusion plate is provided directly above the extrusion disc, a power unit for driving the extrusion plate to press down is installed on the workbench, a plurality of first limit columns are fixedly connected to the top of the workbench, a first sliding hole is provided on the extrusion disc and is slidably connected to the first limit column, and the pressure sensor and the power unit are both electrically connected to the controller.

[0007] Furthermore, a support frame is fixedly connected to the workbench, and the power unit is installed on the support frame.

[0008] Furthermore, the power unit is a cylinder, and the output end of the cylinder is fixedly connected to the extrusion plate.

[0009] Furthermore, second limiting columns are fixedly connected to opposite sides of the extrusion plate, and a slide groove corresponding to the second limiting column is provided on the support frame, and one end of the second limiting column away from the extrusion plate is slidably connected to the slide groove.

[0010] Furthermore, an alarm is installed on the workbench, and the alarm is electrically connected to the controller.

[0011] Furthermore, a placement groove is provided on the top of the workbench, and the pressure sensor is placed in the placement groove.

[0012] Furthermore, four first limiting columns are provided.

[0013] The beneficial effects of the utility model are:

[0014] By setting a controller, a pressure sensor, an extrusion disc, an extrusion plate and a power unit, when conducting a test, a plug to be tested is placed on the extrusion disc, and pressure data is input into the controller. The controller controls the power unit, and the power unit drives the extrusion plate to squeeze the plug downward, so that the plug squeezes the extrusion disc downward, and the extrusion disc squeezes the sensing end of the pressure sensor. When the pressure value sensed by the pressure sensor reaches the pressure data input by the controller, the controller controls the power unit to stop, and the test is stopped. The test result is more accurate, the test error is reduced, and the operation is simple, and no harm is caused to the operator.

[0015] By providing the first limiting column and providing the first sliding hole on the extrusion disk which is slidably connected to the first limiting column, it is possible to avoid the extrusion disk from deviating during the test and causing a test error. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model after the pressure sensor and the extrusion plate are hidden;

[0019] Figure 3 It is a schematic diagram of the structure of the pressure sensor and the extrusion disk in the utility model.

[0020] The names of the components marked in the figure are as follows:

[0021] 1. Workbench; 2. Controller; 3. Pressure sensor; 4. Extrusion disk; 5. Extrusion plate; 6. First limit column; 7. First slide hole; 8. Support frame; 9. Cylinder; 10. Second limit column; 11. Slide groove; 12. Alarm; 13. Placement groove. DETAILED DESCRIPTION

[0022] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0023] like Figure 1-3 As shown, a plug mechanical strength extrusion test device comprises a workbench 1 and a controller 2 installed on the side of the workbench 1, the controller 2 is a PLC controller, a placement slot 13 is provided on the top of the workbench 1, a pressure sensor 3 is placed in the placement slot 13, it is convenient to take and place the pressure sensor 3, so as to maintain the pressure sensor 3; a pressing plate 4 is installed at the sensing end of the pressure sensor 3, which is used to place the plug to be tested; a pressing plate 5 is provided just above the pressing plate 4, which is used to press the plug from top to bottom; a support frame 8 is fixedly connected to the workbench 1, a cylinder 9 is installed on the support frame 8, the output end of the cylinder 9 is fixedly connected to the pressing plate 5, which is used to drive the pressing plate 5 to press downward; the opposite sides of the pressing plate 5 are fixedly connected with the first Two limit columns 10, and a slide groove 11 corresponding to the second limit column 10 is provided on the support frame 8. The end of the second limit column 10 away from the extrusion plate 5 is slidably connected to the slide groove 11, which can avoid the extrusion plate 5 from deviating during the test and causing a test error; four first limit columns 6 are fixedly connected to the top of the workbench 1, and the extrusion plate 4 is provided with a first slide hole 7 slidably connected to the first limit column 6, which can avoid the extrusion plate 4 from deviating during the test and causing a test error; an alarm 12 is installed on the workbench 1 to remind the operator that the test is over; the pressure sensor 3, the cylinder 9 and the alarm 12 are all electrically connected to the controller 2, and the pressure sensor 3, the cylinder 9 and the alarm 12 are controlled by the controller 2 to perform automatic work.

[0024] Working principle:

[0025] like Figure 1-3 As shown, when the extrusion test device is in use, a plug to be tested is placed on the extrusion disk 4, and the pressure data to be tested is input into the controller 2. The controller 2 controls the cylinder 9 to start, and the cylinder 9 drives the extrusion plate 5 to move downward and squeeze the plug, so that the plug squeezes the extrusion disk 4 downward, and the extrusion disk 4 squeezes the sensing end of the pressure sensor 3. When the pressure value sensed by the pressure sensor 3 reaches the pressure data input by the controller 2, the controller 2 controls the cylinder 9 to stop and the alarm 12 to start, and the test is stopped. The alarm 12 sounds an alarm to remind the operator that the test is over.

[0026] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A plug mechanical strength extrusion test device, characterized in that: The invention comprises a workbench (1) and a controller (2) installed on the side of the workbench (1); a pressure sensor (3) is arranged on the top of the workbench (1); a pressing disc (4) is installed on the sensing end of the pressure sensor (3); a pressing plate (5) is arranged directly above the pressing disc (4); a power unit for driving the pressing plate (5) to press downward is installed on the workbench (1); a plurality of first limiting columns (6) are fixedly connected to the top of the workbench (1); a first sliding hole (7) is arranged on the pressing disc (4) and is slidably connected to the first limiting columns (6); and the pressure sensor (3) and the power unit are both electrically connected to the controller (2).

2. The plug mechanical strength extrusion test device according to claim 1, characterized in that: A support frame (8) is fixedly connected to the workbench (1), and the power unit is installed on the support frame (8).

3. The plug mechanical strength extrusion test device according to claim 2, characterized in that: The power unit is a cylinder (9), and the output end of the cylinder (9) is fixedly connected to the extrusion plate (5).

4. The plug mechanical strength extrusion test device according to claim 3, characterized in that: Second limiting columns (10) are fixedly connected to opposite sides of the extrusion plate (5), and a slide groove (11) corresponding to the second limiting column (10) is provided on the support frame (8), and one end of the second limiting column (10) away from the extrusion plate (5) is slidably connected to the slide groove (11).

5. The plug mechanical strength extrusion test device according to claim 1, characterized in that: An alarm (12) is installed on the workbench (1), and the alarm (12) is electrically connected to the controller (2).

6. The plug mechanical strength extrusion test device according to claim 1, characterized in that: A placement groove (13) is provided on the top of the workbench (1), and the pressure sensor (3) is placed in the placement groove (13).

7. The plug mechanical strength extrusion test device according to claim 1, characterized in that: Four first limiting columns (6) are provided.