Photovoltaic special-purpose anti-aging cable

By adopting multi-layer protective structures in the cables of photovoltaic power generation system, including rubber sleeves, anti-corrosion and high-performance polymers, the problem of cable aging in harsh environments is solved, corrosion resistance, high temperature resistance and chemical stability are achieved, and the The service life of the cable.

CN222300349UActive Publication Date: 2025-01-03LIAONING MINGWEI ENERGY IND DEV CO LTD
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Patent Information

Application Number
CN202421120146.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-03
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When the photovoltaic power generation system is installed in large open areas such as mountains and lakes, the cables are laid in soil or water for a long time, resulting in aging and cracking of the outer surface, affecting use.

Method used

A special anti-aging cable for photovoltaics is designed with a multi-layer protective structure, including rubber sleeves, anti-corrosion, supporting rings, polyvinyl chloride, polytetrafluoroethylene and polypropylene, through which The combination provides corrosion resistance, high temperature resistance and chemical stability to prevent premature aging of the cable.

Benefits of technology

Through the multi-layer protective structure, the cable has corrosion resistance, high temperature resistance, tensile resistance and chemical stability, effectively preventing the cable from aging, extending its service life, and preventing the cable from cracking in harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic dedicated anti-aging cable, which relates to the technical field of cables, and comprises battery cells, the outer layer of each battery cell is wrapped with a rubber sleeve for insulation, a gap of a cylindrical space formed by a plurality of battery cells is filled with anti-corrosion grease for isolation protection, the periphery of the plurality of battery cells is wrapped with a protection structure capable of protection and aging resistance, and the outer layer of each battery cell is wrapped with a rubber sleeve for insulation. By arranging a plurality of protective layers, the cable has the characteristics of corrosion resistance, high temperature resistance, stretching resistance and high chemical stability, so that the outer layer of the cable can be prevented from being aged too early, and the problem that a photovoltaic power generation system is usually installed in large-area open areas such as mountains and lakes, and the cable needs to be used for transmitting and storing electric quantity during power generation is solved. And because the cable is laid in soil or water for a long time, the outer surface of the cable is easy to age and crack, and the use is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to an anti-aging cable dedicated to photovoltaics. Background Art

[0002] Photovoltaic, or photovoltaic power generation system, is a power generation system that uses the photovoltaic effect of semiconductor materials to convert solar radiation energy into electrical energy. The energy of the photovoltaic power generation system comes from inexhaustible solar energy, which is a clean, safe and renewable energy source. The photovoltaic power generation process does not pollute the environment or damage the ecology. Photovoltaic power generation systems are divided into independent photovoltaic systems and grid-connected photovoltaic systems. Photovoltaic power generation systems are composed of solar cell arrays, battery packs, charge and discharge controllers, inverters, AC distribution cabinets, solar tracking control systems and other equipment.

[0003] Usually, it is a rope-like cable made of several or several groups of wires (at least two in each group), each group of wires is insulated from each other and often twisted around a center, and the entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power supply and external insulation.

[0004] Photovoltaic power generation systems are usually installed in large open areas such as mountains and lakes. Cables are needed to transmit and store electricity during power generation. Since the cables are laid in the soil or water for a long time, the outer surface of the cables is more prone to aging and cracking, which in turn affects their use. Therefore, we propose a photovoltaic-specific anti-aging cable. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art. Photovoltaic power generation systems are usually installed in large open areas such as mountains and lakes. Cables are needed to transmit and store electricity during power generation. Since the cables are laid in the soil or water for a long time, the outer surface of the cables is more prone to aging and cracking, which in turn affects their use.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A photovoltaic-specific anti-aging cable comprises battery cells, wherein the outer layers of the battery cells are all wrapped with rubber sleeves that can be used for insulation, the cylindrical space gaps formed by the multiple battery cells are filled with anti-corrosion grease for isolation protection, and the multiple battery cells are surrounded by a protective structure that can provide protection and anti-aging.

[0008] As a preferred solution of the utility model, the protection structure includes a supporting ring, which is made of insulating rubber and can support multiple battery cells in a divided manner.

[0009] As a preferred solution of the utility model, the protection structure also includes a first protective layer, the first protective layer is wrapped around the outer surfaces of the multiple battery cells and the rubber sleeve, and the first protective layer is made of polyvinyl chloride.

[0010] The technical effect of adopting the above further scheme is that polyvinyl chloride has strong chemical corrosion resistance and good corrosion resistance to chemical substances such as acid, alkali, salt, oil, etc., and is suitable for use in various environmental conditions.

[0011] As a preferred solution of the utility model, the outer layer of the first protective layer is further wrapped with a second protective layer, and the second protective layer is made of polytetrafluoroethylene.

[0012] The technical effect of adopting the above further scheme is that polytetrafluoroethylene has good friction and wear resistance, can work stably under high speed, high temperature and high pressure conditions, and has high tensile strength.

[0013] As a preferred solution of the utility model, the outer layer of the second protective layer is also wrapped with a third protective layer and an outer surface layer. The third protective layer is made of polypropylene and is used to protect the internal battery core in a polyacidic and alkaline environment. The outer surface layer is made of polytetrafluoroethylene.

[0014] The technical effect of adopting the above further scheme is: polypropylene has good chemical properties, does not absorb water, does not react with most chemicals, and has high stability, while polytetrafluoroethylene is resistant to high temperatures and strong in acid and alkali resistance. The combination of the two as the outermost layer has good anti-aging, acid and alkali resistance and stability.

[0015] As a preferred solution of the utility model, the first protective layer, the second protective layer, the third protective layer and the outer surface layer are connected and fixed with insulating glue.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] In the utility model, by arranging multiple protective layers, the cable has the characteristics of corrosion resistance, high temperature resistance, tensile resistance and strong chemical stability, thereby preventing the outer layer of the cable from aging prematurely, avoiding the problem that photovoltaic power generation systems are usually installed in large open areas such as mountains and lakes, and cables are needed to transmit and store electricity during power generation. Since the cables are laid in soil or water for a long time, the outer surface of the cables is more prone to aging and cracking, thereby affecting the use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the main structure of a photovoltaic anti-aging cable provided by the utility model;

[0019] Figure 2A schematic cross-sectional view of a photovoltaic anti-aging cable provided by the utility model;

[0020] Figure 3 A schematic diagram of the position of the anti-corrosion grease for a photovoltaic-specific anti-aging cable provided by the utility model.

[0021] Legend: 1. Battery cell; 2. Rubber sleeve; 3. Anti-corrosion grease; 4. Protective structure; 41. Support ring; 42. First protective layer; 43. Second protective layer; 44. Third protective layer; 45. Outer surface layer. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant literature, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0024] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0026] Example 1

[0027] like Figure 1-3As shown, the utility model provides a technical solution: a photovoltaic special anti-aging cable, including a battery core 1, the outer layer of the battery core 1 is wrapped with a rubber sleeve 2 that can be used for insulation, the cylindrical space gap formed by the multiple battery cores 1 is filled with an insulating anti-corrosion grease 3, and the multiple battery cores 1 are wrapped with a protective and anti-aging protective structure 4. By arranging multiple protective layers, the cable has the characteristics of corrosion resistance, high temperature resistance, tensile resistance and strong chemical stability, which can prevent the outer layer of the cable from aging prematurely, avoiding the problem that the photovoltaic power generation system is usually installed in large open areas such as mountains and lakes, and the cable is needed to transmit and store electricity during power generation. Since the cable is laid in the soil or water for a long time, the outer surface of the cable is more prone to aging and cracking, which affects the use.

[0028] Example 2

[0029] like Figure 1-3 As shown, the utility model provides a technical solution: the protection structure 4 includes a support ring 41, the support ring 41 is made of insulating rubber, and multiple battery cells 1 can be divided and supported. The protection structure 4 also includes a first protective layer 42, and the first protective layer 42 is wrapped around the outer surfaces of the multiple battery cells 1 and the rubber sleeve 2. The first protective layer 42 is made of polyvinyl chloride, which has strong chemical corrosion resistance and good corrosion resistance to chemical substances such as acid, alkali, salt, and oil. It is suitable for use under various environmental conditions. The outer layer of the first protective layer 42 is also wrapped with a second protective layer 43, and the second protective layer 43 is made of polytetrafluoroethylene, which has good friction and wear resistance. It can work stably under high speed, high temperature and high pressure conditions, and has high tensile strength. The outer layer of the second protective layer 43 is also wrapped with a third protective layer 44 and an outer surface layer 45. The third protective layer 44 is made of polypropylene and is used to protect the internal battery core 1 in a polyacidic and alkaline environment. The outer surface layer 45 is made of polytetrafluoroethylene. Polypropylene has good chemical properties, does not absorb water, does not react with most chemicals, and has high stability. Polytetrafluoroethylene is resistant to high temperatures and strong in acid and alkali resistance. The combination of the two as the outermost layer has good anti-aging, acid and alkali resistance and stability. The first protective layer 42, the second protective layer 43, the third protective layer 44 and the outer surface layer 45 are connected and fixed with insulating glue.

[0030] In summary, the support ring 41 is made of insulating rubber, which can divide and support multiple battery cells 1. The first protective layer 42 is made of polyvinyl chloride, which has strong chemical corrosion resistance and good corrosion resistance to chemical substances such as acids, alkalis, salts, and oils, and is suitable for use under various environmental conditions. The second protective layer 43 is made of polytetrafluoroethylene, which has good friction and wear resistance and can work stably under high speed, high temperature and high pressure conditions. It also has high tensile strength. The third protective layer 44 is made of polypropylene and is used to protect the internal battery cells 1 in a polyacid and alkali environment. The outer surface layer 45 is made of polytetrafluoroethylene. Polypropylene has good chemical properties, does not absorb water, does not react with most chemicals, and has high stability. Polytetrafluoroethylene is resistant to high temperature and acid and alkali. The combination of the two as the outermost layer has good anti-aging, acid and alkali resistance and stability. By setting multiple protective layers, the cable has the characteristics of corrosion resistance, high temperature resistance, tensile resistance and strong chemical stability, thereby preventing the outer layer of the cable from aging prematurely.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic anti-aging cable, comprising a battery cell (1), characterized in that: The outer layers of the battery cells (1) are all wrapped with a rubber sleeve (2) that can be used for insulation, the gaps in the cylindrical space formed by the multiple battery cells (1) are filled with an anti-corrosion grease (3) for insulation protection, and the multiple battery cells (1) are surrounded by a protective structure (4) that can provide protection and anti-aging.

2. The photovoltaic anti-aging cable according to claim 1 is characterized in that: The protective structure (4) comprises a supporting ring (41), which is made of insulating rubber and can support multiple battery cells (1) in a divided manner.

3. The photovoltaic anti-aging cable according to claim 2 is characterized in that: The protective structure (4) also includes a first protective layer (42), the first protective layer (42) wrapping around the outer surfaces of the plurality of battery cells (1) and the rubber sleeve (2), and the first protective layer (42) is made of polyvinyl chloride.

4. The photovoltaic anti-aging cable according to claim 3 is characterized in that: The outer layer of the first protective layer (42) is also wrapped with a second protective layer (43), and the second protective layer (43) is made of polytetrafluoroethylene.

5. The photovoltaic anti-aging cable according to claim 4 is characterized in that: The outer layer of the second protective layer (43) is also wrapped with a third protective layer (44) and an outer surface layer (45); the third protective layer (44) is made of polypropylene and is used to protect the internal battery core in a polyacidic and alkaline environment; and the outer surface layer (45) is made of polytetrafluoroethylene.

6. The photovoltaic anti-aging cable according to claim 5, characterized in that: The first protective layer (42), the second protective layer (43), the third protective layer (44) and the outer surface layer (45) are connected and fixed by using insulating glue.