On-line inspection device for solar module

Abstract

The utility model discloses a solar assembly on-line inspection device which comprises an inspection bench and a lifting plate, the surface of the inspection bench is hinged with an access door through a hinge, and the lifting plate is arranged in the inspection bench and used for driving an inspection frame to lift. A fixing assembly used for fixing the solar module when the inspection frame drives the solar module to ascend and descend is arranged in the inspection table, the solar module is adsorbed through a suction cup of the fixing assembly so that the solar module can be fixed to the surface of the inspection frame, and the solar module can be accurately placed on the inspection frame, so that the solar module can be accurately inspected. A vacuum pump is started to work through the control cabinet and pumps air in an air pipe through a connecting pipe, so that a plurality of suction cups located on the surface of the air pipe form a negative pressure state under the action of the vacuum pump, and the suction cups firmly adsorb the solar module on the surface of the inspection frame; and the problem that the solar module shakes when ascending and descending under the condition that the solar module is not fixed is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of solar energy components, and in particular relates to an online inspection device for solar energy components. Background Art

[0002] As a renewable energy source, solar energy has been widely valued for its energy-saving and environmentally friendly effects. Solar panels are mass-produced as downstream products in the industrial chain. In the actual production process of solar panels, some defective panels are inevitably produced, which requires the step of component inspection to pick out these defective products.

[0003] The existing, commonly used component inspection device is to lift the component product to a certain height by a cylinder for direct online inspection, and manually inspect the solar components. If there is a defect during the inspection, it is lifted to a repair table for repair. If it is qualified, it is manually lifted onto the assembly line and flows into the next process. Although the solar components can be raised to a suitable height for convenient inspection of the solar components, when the cylinder drives the solar components to rise and fall, if the lifting process is not stable enough, it is easy to cause the solar components to shake or sway on the lifting frame, thereby making the solar components prone to slipping on the lifting frame, causing the solar components to be damaged. Utility Model Content

[0004] The purpose of the utility model is to provide an online inspection device for solar components to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a solar module online inspection device, comprising:

[0006] An inspection table, wherein an inspection door is hingedly connected to the surface of the inspection table;

[0007] A lifting plate is arranged in the inspection table for driving the inspection frame to lift. A fixing component is arranged in the inspection table for fixing the solar energy component when the inspection frame drives the solar energy component to lift. The solar energy component is adsorbed by the suction cup of the fixing component so that the solar energy component is fixed to the surface of the inspection frame.

[0008] Preferably, the fixing assembly comprises a vacuum pump and a connecting pipe, wherein the vacuum pump is arranged on the surface of the lifting plate, one end of the connecting pipe is connected to the vacuum pump and the other end of the connecting pipe movably passes through the inspection table and the inspection frame.

[0009] Preferably, the inspection frame is arranged in a cross shape, a mounting groove is arranged in the inspection frame, an air pipe is arranged in the mounting groove, and one end of the air pipe is connected to the connecting pipe.

[0010] Preferably, the suction cup is provided in several groups and all are connected to the surface of the air pipe, the other end of the suction cup passes through the inspection frame, the surface of the suction cup is connected to an external cup, and the suction cup and the surface of the external cup are provided with several adsorption holes. The adsorption area of ​​the suction cup can be increased by the external cup, so that the suction cup can adsorb the solar panel more firmly and stably.

[0011] Preferably, a plurality of guide rods are provided on the surface of the lifting plate, and the other end of the guide rods slides through the inspection table and is fixedly connected to the inspection frame. The guide rods guide the moving direction of the inspection frame, thereby enhancing the stability of the movement of the inspection frame.

[0012] Preferably, a cylinder is provided inside the inspection platform and at the bottom of the lifting plate, and the output shaft of the cylinder is fixedly connected to the lifting plate.

[0013] Preferably, a control cabinet is provided on the surface of the inspection table, and the vacuum pump is electrically connected to the control cabinet.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) By correctly placing the solar panel on the inspection rack and starting the vacuum pump through the control cabinet, the vacuum pump draws the air in the air pipe through the connecting pipe, so that the suction cups on the surface of the air pipe form a negative pressure state under the action of the vacuum pump, so that the suction cups firmly adsorb the solar panel on the surface of the inspection rack, avoiding the problem of the solar panel shaking when it is raised or lowered without being fixed.

[0016] (2) When the solar panel is firmly attached to the surface of the inspection frame by the suction cup, the cylinder is started, the output shaft of the cylinder extends upward, and drives the lifting plate to rise upward. When the lifting plate rises upward, it drives the four sets of guide rods to move with it, so that the cross-shaped inspection frame is pushed up by the rising guide rods, and the solar panel is driven to rise to a suitable height by the rising inspection frame, so as to facilitate subsequent inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the inspection rack of the utility model;

[0020] Figure 4 It is a cross-sectional view of the inspection frame of the utility model;

[0021] Figure 5 It is a top view of the suction cup of the utility model.

[0022] In the figure: 1. Inspection table; 2. Inspection door; 3. Lifting plate; 4. Inspection frame; 6. Suction cup; 7. Vacuum pump; 8. Connecting pipe; 9. Mounting slot; 10. Air pipe; 12. External plate; 13. Adsorption hole; 14. Guide rod; 15. Cylinder; 16. Control cabinet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides Figure 1-5 A solar module online inspection device is shown, comprising:

[0025] An inspection table 1, wherein an inspection door 2 is hingedly connected to the surface of the inspection table 1;

[0026] A lifting plate 3 is provided in the inspection table 1 for driving the inspection frame 4 to be lifted and lowered. A fixing component is provided in the inspection table 1 for fixing the solar module when the inspection frame 4 drives the solar module to be lifted and lowered. The solar module is adsorbed by the suction cup 6 of the fixing component so that the solar module is fixed to the surface of the inspection frame 4.

[0027] The fixing assembly includes a vacuum pump 7 and a connecting pipe 8 . The vacuum pump 7 is disposed on the surface of the lifting plate 3 . One end of the connecting pipe 8 is connected to the vacuum pump 7 and the other end of the connecting pipe 8 movably passes through the inspection table 1 and the inspection frame 4 .

[0028] The inspection frame 4 is arranged in a cross shape, and a mounting groove 9 is arranged in the inspection frame 4. An air pipe 10 is arranged in the mounting groove 9. One end of the air pipe 10 is connected to the connecting pipe 8. The cross-shaped inspection frame 4 can provide a larger supporting area and a more uniform supporting force, so that the solar panel is more stable when placed.

[0029] The suction cup 6 is provided with several groups and all are connected to the surface of the air pipe 10. The other end of the suction cup 6 passes through the inspection frame 4. The surface of the suction cup 6 is connected with an external cup 12. The surfaces of the suction cup 6 and the external cup 12 are provided with several adsorption holes 13. The several external cups 12 connected to the surface of the suction cup 6 can increase the adsorption area of ​​the suction cup 6, so that the suction cup 6 can adsorb the solar panel more firmly and stably.

[0030] A plurality of guide rods 14 are provided on the surface of the lifting plate 3, and the other ends of the guide rods 14 slide through the inspection table 1 and are fixedly connected to the inspection frame 4. The four groups of guide rods 14 are respectively fixed to the four corners of the cross-shaped inspection frame 4. When the inspection frame 4 is lifted or lowered, the guide rods 14 can effectively guide the moving direction of the inspection frame 4, prevent the inspection frame 4 from deviating from the moving direction or swinging, and ensure that the inspection frame 4 is lifted or lowered vertically along a predetermined path.

[0031] A cylinder 15 is provided inside the inspection table 1 and at the bottom of the lifting plate 3. The output shaft of the cylinder 15 is fixedly connected to the lifting plate 3. When the cylinder 15 is working, the output shaft of the cylinder 15 extends upward, thereby driving the lifting plate 3 to rise upward.

[0032] A control cabinet 16 is disposed on the surface of the inspection table 1 , and the vacuum pump 7 is electrically connected to the control cabinet 16 , and the vacuum pump 7 is controlled to be turned on or off by the control cabinet 16 .

[0033] The solar module online inspection device places the solar module correctly on the inspection frame 4 and starts the vacuum pump 7 through the control cabinet 16. The vacuum pump 7 draws air and draws the air in the air pipe 10 through the connecting pipe 8, so that a plurality of suction cups 6 located on the surface of the air pipe 10 form a negative pressure state under the action of the vacuum pump 7, so that the suction cup 6 firmly adsorbs the solar module to the surface of the inspection frame 4 through the adsorption holes 13 on the surface, and a plurality of external plates 12 connected to the surface of the suction cup 6 can increase the adsorption area of ​​the suction cup 6, so that the suction cup 6 can adsorb the solar module more firmly and stably, thereby avoiding the problem of shaking of the solar module when it is raised or lowered without being fixed.

[0034] When the solar panel is firmly adsorbed on the surface of the inspection frame 4 by the suction cup 6, the cylinder 15 at the bottom center of the lifting plate 3 is started to work, and the output shaft of the cylinder 15 extends upward, and drives the lifting plate 3 to rise upward. When the lifting plate 3 rises upward, it drives the four groups of guide rods 14 to follow the movement, so that the four corners of the cross-shaped inspection frame 4 are pushed by the rising four groups of guide rods 14, so that the inspection frame 4 can rise stably to avoid shaking, and the rising inspection frame 4 drives the solar panel to rise to a suitable height, so as to facilitate subsequent inspection.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A solar module online inspection device, characterized in that: include: An inspection table (1), wherein an inspection door (2) is hingedly connected to the surface of the inspection table (1); A lifting plate (3), the lifting plate (3) being arranged in the inspection platform (1) and used for driving the inspection frame (4) to be lifted and lowered, the inspection platform (1) being provided with a fixing component for fixing the solar energy component when the inspection frame (4) drives the solar energy component to be lifted and lowered, the solar energy component being adsorbed by the suction cup (6) of the fixing component so that the solar energy component is fixed to the surface of the inspection frame (4); The suction cup (6) is provided in a plurality of groups and is connected to the surface of the air pipe (10); the other end of the suction cup (6) passes through the inspection frame (4); the surface of the suction cup (6) is connected to an external connection cup (12); and the surfaces of the suction cup (6) and the external connection cup (12) are provided with a plurality of adsorption holes (13); A plurality of guide rods (14) are provided on the surface of the lifting plate (3), and the other end of the guide rod (14) slides through the inspection table (1) and is fixedly connected to the inspection frame (4).

2. The solar module online inspection device according to claim 1, characterized in that: The fixing assembly comprises a vacuum pump (7) and a connecting pipe (8); the vacuum pump (7) is arranged on the surface of the lifting plate (3); one end of the connecting pipe (8) is connected to the vacuum pump (7) and the other end of the connecting pipe (8) movably passes through the inspection table (1) and the inspection frame (4).

3. The solar module online inspection device according to claim 2, characterized in that: The inspection frame (4) is arranged in a cross shape. A mounting groove (9) is arranged in the inspection frame (4). An air pipe (10) is arranged in the mounting groove (9). One end of the air pipe (10) is connected to the connecting pipe (8).

4. The solar module online inspection device according to claim 1, characterized in that: A cylinder (15) is provided inside the inspection platform (1) and at the bottom of the lifting plate (3); an output shaft of the cylinder (15) is fixedly connected to the lifting plate (3).

5. The solar module online inspection device according to claim 2, characterized in that: A control cabinet (16) is provided on the surface of the inspection table (1), and the vacuum pump (7) is electrically connected to the control cabinet (16).

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