Automatic production line for chick sex sorting and immune debeaking

Abstract

The utility model relates to an automatic chick sex sorting and immune debeaking production line which comprises a male and female identification conveying line, a male chick conveying line, a female chick conveying line, a vaccine injection line, a spraying stacking line, a temporary storage line and an unstacking distribution line. The male young chicken conveying line and the female young chicken conveying line are arranged below the male and female identification conveying line, the output end of the male young chicken conveying line and the output end of the female young chicken conveying line are each connected with a vaccine injection line, the conveying tracks of the vaccine injection lines form a closed loop, and first conveying lines are arranged below the vaccine injection lines. The male and female chick conveying line and the female chick conveying line are arranged below the male and female identification conveying line, operators can conveniently and directly place identified female chicks or male chicks on the corresponding conveying lines, operation of the operators is facilitated, the male chicks, the female chicks and the male chicks are conveyed through double conveying lines, male chicks and female chicks are prevented from being mixed, the field neatness is improved, and the production efficiency is improved. And unified management of chicks is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of automation of agricultural poultry hatcheries, in particular to an automated production line for sex sorting and immune beak trimming of chicks. Background Art

[0002] At present, broiler and laying hen hatcheries are equipped with automated transmission lines to achieve sorting, immunization, beak trimming, stacking, spraying and other operations to improve production efficiency. However, due to the large number of yellow chicken varieties and large differences, the need for anal turning and identification of male and female, and the different immunization procedures from other chicken species (because the mixed immunization of two vaccines affects the titer, the first vaccine and the second vaccine need to be immunized 2 hours apart), yellow chicken hatcheries all adopt the "single-soldier combat" mode, that is, operators use single-function equipment alone to perform sex sorting, immunization, beak trimming, stacking, spraying, etc. of chicks, and in order to meet the functional requirements, the chicks need to be repeatedly framed, inverted, dragged and other invalid action procedures, which can easily cause stress to the chicks, increase mortality and affect the production performance of the chicks.

[0003] In the single-soldier operation mode, each operation project is a separate individual, and the upstream and downstream projects are not connected; each functional project requires the operator to move frames, turn over seedlings, stack, etc., which will increase the physical burden of the operator and reduce the operator's functional work time, affecting efficiency, and easily increase the number of chick frames, resulting in chaos on site and low production efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide an automatic production line for chick sex sorting and immune beak trimming in view of the above shortcomings.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] An automated production line for chick sex sorting and immunization beak trimming, comprising a male and female identification conveyor line, a male chick conveyor line, a female chick conveyor line, a vaccine injection line, a spray stacking line, a temporary storage line, and a destacking and diversion line. The conveying track of the male and female identification conveyor line forms a closed loop. The male chick conveyor line and the female chick conveyor line are both arranged below the male and female identification conveyor line. The output ends of the male chick conveyor line and the female chick conveyor line are both connected to a vaccine injection line. The conveying tracks of the vaccine injection lines form a closed loop. A first conveyor line is arranged below the vaccine injection lines.

[0007] The spray palletizing line is connected to the output end of the first conveying line, and the temporary storage line is connected to the output end of the spray palletizing line;

[0008] The destacking and shunting line is connected to the output end of the temporary storage line, and a plurality of destacking stations are arranged on the destacking and shunting line, and the destacking stations are externally connected to an infrared beak trimming and immunization integrated machine for one-day-old chicks;

[0009] A second conveying line is arranged below the depalletizing station, and a stacking merging line is arranged below the depalletizing diversion line.

[0010] Furthermore, the male and female identification conveying line and the vaccine injection line both include a first conveying section and a second conveying section, the first conveying section and the second conveying section are arranged side by side, the conveying directions of the first conveying section and the second conveying section are opposite, and inclined baffles are arranged at both ends of the first conveying section and the second conveying section.

[0011] Furthermore, a plurality of chick guiding buckets are arranged on the outside of the male and female identification conveying line, and the output ends of the chick guiding buckets are connected to the male chick conveying line or the female chick conveying line.

[0012] Furthermore, the output ends of the male chick conveying line and the female chick conveying line are both connected to a lifting line, and the output ends of the lifting line are connected to a vaccine injection line.

[0013] Furthermore, a plurality of operating platforms are arranged on the outside of the vaccine injection line.

[0014] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0015] The utility model arranges the male chick conveying line and the female chick conveying line below the male-female identification conveying line, so that the operator can directly place the identified female chicks or male chicks on the corresponding conveying line, which is convenient for the operator to operate. The male and female chicks are conveyed through the double transmission lines, so that male and female chicks are avoided from being mixed, the cleanliness of the site is improved, and the unified management of chicks is convenient.

[0016] The utility model adopts a conveyor line to convey the chicks. The operators only need to take the chicks on the conveyor line and after completing the operation, the chick frames filled with chicks can be directly conveyed through the conveyor line below, which can improve the work efficiency of the personnel who identify the sex of the chicks, reduce the number of frames used, reduce the steps of pouring the chicks and dragging the frames, and avoid stress on the chicks.

[0017] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of an embodiment of the utility model (at the male and female identification conveying line and the female chick conveying line);

[0020] Figure 3 It is a schematic diagram of the partial structure of an embodiment of the utility model (at the destacking diversion line);

[0021] Figure 4 This is a structural diagram of a male and female identification conveyor line according to an embodiment of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Conveyor line for male and female identification; 1a. First conveying section; 1b. Second conveying section; 1c. Baffle; 11. Chick guide bucket; 2. Conveyor line for male chicks; 3. Conveyor line for female chicks; 4. Vaccine injection line; 41. Operating platform; 5. First conveyor line; 6. Lifting line; 71. Spray palletizing line; 72. Temporary storage line; 8. Depalletizing and diversion line; 81. Depalletizing station; 82. Second conveyor line; 83. Stacking merging line; 9. One-day-old chick infrared beak trimming and immunization all-in-one machine. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "clockwise" and "counterclockwise" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, an automatic production line for chick sex sorting and immunization beak trimming comprises a male and female identification conveyor line 1, a male chick conveyor line 2, a female chick conveyor line 3, a vaccine injection line 4, a spray stacking line 71, a temporary storage line 72 and a destacking and diversion line 8, wherein the conveying track of the male and female identification conveyor line 1 forms a closed loop, the male chick conveyor line 2 and the female chick conveyor line 3 are both arranged below the male and female identification conveyor line 1, the output ends of the male chick conveyor line 2 and the female chick conveyor line 3 are both connected to a vaccine injection line 4, the conveying track of the vaccine injection line 4 forms a closed loop, and a first conveyor line 5 is arranged below the vaccine injection line 4;

[0027] The spray palletizing line 71 is connected to the output end of the first conveying line 5, and the temporary storage line 72 is connected to the output end of the spray palletizing line 71;

[0028] The destacking and shunting line 8 is connected to the output end of the temporary storage line 72. A plurality of destacking stations 81 are arranged on the destacking and shunting line 8. The destacking stations 81 are externally connected to a one-day-old chick infrared beak trimming and immunization integrated machine 9.

[0029] A second conveying line 82 is disposed below the depalletizing station 81 , and a stacking merging line 83 is disposed below the depalletizing diversion line.

[0030] like Figure 4 As shown, as an embodiment, the male and female identification conveyor line 1 and the vaccine injection line 4 both include a first conveying section 1a and a second conveying section 1b, the first conveying section 1a and the second conveying section 1b are arranged side by side, the conveying directions of the first conveying section 1a and the second conveying section 1b are opposite, and inclined baffles 1c are arranged at both ends of the first conveying section 1a and the second conveying section 1b, and the inclined baffles 1c are used to push the chicks on the first conveying section 1a to the second conveying section 1b, or push the chicks on the second conveying section 1b to the first conveying section 1a, so as to complete the circular conveying of the chicks.

[0031] As an implementation mode, a plurality of chick guide buckets 11 are arranged on the outside of the male and female identification conveyor line 1, and the output end of the chick guide bucket 11 is connected to the male chick conveyor line 2 or the female chick conveyor line 3. After the operator has detected the gender of the chicks, the operator can directly put the chicks into the corresponding chick guide bucket 11 to convey the chicks to the male chick conveyor line 2 or the female chick conveyor line 3.

[0032] As an implementation mode, the output ends of the male chick conveying line 2 and the female chick conveying line 3 are both connected to a lifting line 6 , and the output ends of the lifting line 6 are connected to a vaccine injection line 4 .

[0033] As an embodiment, a plurality of operating platforms 41 are provided on the outside of the vaccine injection line 4, and operators can complete the vaccine injection 4 of the chicks on the operating platform 41. The chicks injected with the vaccine 4 are framed, and when the chick frames are full, they are placed on the first conveyor line 5 below and conveyed to the spray palletizing line 71.

[0034] Specifically, the spray stacking line 71 is provided with a spray device to realize online spraying to disinfect the chicks, and a palletizer is provided at the output end of the spray stacking line 71 to realize automatic palletizing and place the stacked chick frames on the temporary storage line 72;

[0035] Temporary storage line 72 is a double-layer conveyor line, with two layers used for temporary storage of male chicks and female chicks respectively, which can effectively avoid the confusion of male and female chicks and the problem of insufficient space in the hatchery. The entire line runs synchronously, adopting the same-in and same-out mode; the spacing between each pile of chicks is maintained at ≥150mm, and the spacing between each section of the transmission line is ≥500mm. At the same time, ventilation devices are added at relevant points to solve the ventilation problem of centralized storage of chicks.

[0036] Workflow:

[0037] After hatching, the chicks are input into the male and female identification conveyor line 1 for circulation, and are manually visually inspected to select male or female chicks by identifying the length of the chicks' feathers (there is a clear difference in the length of the wing feathers between male and female chicks. The chicks whose primary wing feathers are obviously longer than the cover primary wing feathers are female chicks; the chicks whose primary wing feathers are equal to the cover primary wing feathers are male chicks);

[0038] The male chicks are placed in the male chick conveying line 2, and the female chicks are placed in the female chick conveying line 3. The male chicks are conveyed to the vaccine injection line 4 through the male chick conveying line 2 and the lifting line 6 for circulation. The female chicks are conveyed to another vaccine conveying line 4 after passing through the female chick conveying line 3 and the lifting line 6 for circulation. The male chicks and the female chicks are manually injected with vaccines in the vaccine injection line 4 and placed in the chick frames. When the chick frames contain a preset number of male chicks or female chicks, they are manually placed on the first conveying line 5, and the chick frames are conveyed to the spray stacking line 71 through the first conveying line 5;

[0039] The male or female chicks in the chick frame are disinfected on the spray palletizing line 71, and the chick frame is palletized, and the palletized chick frame is sent to the temporary storage line 72 for temporary storage;

[0040] The stacked chick frames in the temporary storage line 72 will subsequently be sent to the destacking and diversion line 8, and then sent to each destacking station 81 through the destacking and diversion line 8, and then manually hung on the one-day-old chick infrared beak trimming and immunization integrated machine 9. After the one-day-old chick infrared beak trimming and immunization integrated machine 9 completes the operation, the processed chicks will be packed into the chick frames and sent to the second conveyor line 82, and then sent to the stacking merging line 83 for merging and stacking.

[0041] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical enlightenment of the utility model is also within the protection scope of the utility model.

Claims

1. An automated production line for chick sex sorting and immune beak trimming, characterized in that: The invention comprises a male and female identification conveyor line (1), a male chick conveyor line (2), a female chick conveyor line (3), a vaccine injection line (4), a spray stacking line (71), a temporary storage line (72) and a destacking and diversion line (8); the conveying track of the male and female identification conveyor line (1) forms a closed loop; the male chick conveyor line (2) and the female chick conveyor line (3) are both arranged below the male and female identification conveyor line (1); the output ends of the male chick conveyor line (2) and the female chick conveyor line (3) are both connected to a vaccine injection line (4); the conveying track of the vaccine injection line (4) forms a closed loop; and a first conveyor line (5) is arranged below the vaccine injection line (4); The spray palletizing line (71) is connected to the output end of the first conveying line (5), and the temporary storage line (72) is connected to the output end of the spray palletizing line (71); The destacking and shunting line (8) is connected to the output end of the temporary storage line (72), and a plurality of destacking stations (81) are arranged on the destacking and shunting line (8), and the destacking stations (81) are externally connected to an infrared beak trimming and immunization integrated machine (9) for one-day-old poultry chicks; A second conveying line (82) is arranged below the depalletizing station (81), and a stacking merging line (83) is arranged below the depalletizing diverting line.

2. The automatic production line for chick sex sorting and immune beak trimming according to claim 1, characterized in that: The male and female identification conveying line (1) and the vaccine injection line (4) both comprise a first conveying section (1a) and a second conveying section (1b); the first conveying section (1a) and the second conveying section (1b) are arranged side by side; the conveying directions of the first conveying section (1a) and the second conveying section (1b) are opposite; and inclined baffles (1c) are arranged at both ends of the first conveying section (1a) and the second conveying section (1b).

3. The automatic production line for chick sex sorting and immune beak trimming according to claim 1, characterized in that: A plurality of chick guiding buckets (11) are arranged outside the male and female identification conveying line (1), and the output ends of the chick guiding buckets (11) are connected to the male chick conveying line (2) or the female chick conveying line (3).

4. The automatic production line for chick sex sorting and immune beak trimming according to claim 1, characterized in that: The output ends of the male chick conveying line (2) and the female chick conveying line (3) are both connected to a lifting line (6), and the output ends of the lifting line (6) are connected to a vaccine injection line (4).

5. The automatic production line for chick sex sorting and immune beak trimming according to claim 1, characterized in that: A plurality of operating platforms (41) are arranged on the outside of the vaccine injection line (4).

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