Mung bean flour sheet jelly production line
By designing an automated cutting and drying board replacement mechanism, the problem of low manual laying and drying efficiency is solved, and the efficient automation of the mung bean powder and powder production line is achieved, which improves production stability and saves manpower.
Patent Information
- Application Number
- CN202420797896.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the production process of existing mung bean powder, manual spreading and drying are inefficient and unstable, and lack intelligence.
A mung bean powder powder production line is designed, including the body, mold, conveying equipment and automatic cutting mechanism. The half gear and crank connecting rod mechanism are driven by the motor to realize the left and right movement of the placing plates, and combined with the automatic replacement mechanism, the intermittent nature of the drying plate is realized. Automatic replacement and replacement.
It improves the efficiency of powder production, reduces manpower demand, realizes automatic cutting and drying, and enhances the stability and intelligence of the production line.
Smart Images
Figure CN222303051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice noodle production, in particular to a mung bean flour rice noodle production line. Background Art
[0002] Mung bean flour rice noodles are a popular snack in Guanzhong, Shaanxi. They are made from starch made from mung beans. They are rich in protein and other nutrients and are a traditional summertime cooler. At present, due to the improvement of industrialization level, the production of mung bean flour rice noodles mostly adopts mechanical processing. In the process of mechanical processing, the processing flow has been mature. The processed rice noodles need to be spread out for drying. This process is mostly done manually, but the manual efficiency is low and unstable, and it is not intelligent enough. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art, such as the low efficiency and instability of manually spreading and drying rice noodles with processed thickness, and the lack of intelligence, and proposes a mung bean flour rice noodles production line.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A mung bean flour wrap production line comprises a machine body, a mould and a conveying device, wherein the mould and the conveying device are located above the machine body, and the mould is located directly above the conveying device, a placement plate is provided below the other end of the conveying device, a base is further provided on one side of the machine body, and a material discharge mechanism is provided on the base, and the material discharge mechanism is arranged corresponding to the conveying device.
[0006] Preferably, the unloading mechanism includes a conveyor belt 1, a placement plate, a drying plate, a motor, a half gear, a gear 1, a crank-connecting rod mechanism, a gear 2, a gear 3, a bevel gear 1, a bevel gear 2, a gear 4, a gear 5, an active roller 1, the placement plate is slidably arranged on the upper side wall of the base, and the drying plate is placed on the upper side of the placement plate, the half gear is fixedly connected to the output shaft of the motor, and the left and right sides of the half gear are respectively provided with corresponding gears 1 and 2, the gear 1 is coaxially arranged with the crank-connecting rod mechanism, and the crank-connecting rod One end of the mechanism away from gear one is rotatably connected to the lower side of the placement plate, the active roller one is arranged on the upper side of the base through a bracket, and the upper side of the base is also provided with a driven roller one corresponding to the active roller one, the conveyor belt one is arranged between the active roller one and the driven roller one, the gear two is meshed with the gear three, and the gear three is coaxially arranged with the bevel gear, the bevel gear one is meshed with the bevel gear two, and the bevel gear two is coaxially arranged with the gear four, the gear four is meshed with the gear five, and the gear five is coaxially arranged with the active roller.
[0007] Preferably, the base is also provided with an automatic replacement mechanism for the drying board, and the automatic replacement mechanism includes a conveyor belt 2, a placement frame and a belt. The placement frame is fixedly arranged on the upper side of the base, and the base is also provided with an active roller 2 and a driven roller 2 through a bracket, and the conveyor belt 2 is arranged between the active roller 2 and the driven roller 2. The conveyor belt 2 is located directly below the placement frame, and the bottom of the placement frame is in a hollow setting. The active roller 1 and the active roller 2 are connected by a pulley and a belt drive.
[0008] Preferably, one side wall of the base is inclined, and a buffer plate is provided at the bottom of the base close to the inclined side wall.
[0009] Preferably, the surface area of the placement board is smaller than the surface area of the drying board.
[0010] Preferably, the motor adopts the servo drive machine, and the outer sides of the half gear, gear one, crank connecting rod mechanism, gear two, gear three, bevel gear one and bevel gear two are wrapped with a transmission protection box.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: a material unloading mechanism is arranged at the end of the conveying equipment, and a half gear fixedly connected to the output shaft is driven by a motor, and when the tooth block of the half gear rotates to the left and contacts the crank-connecting rod mechanism, the crank-connecting rod mechanism performs intermittent movement, so that the placement plate can perform reciprocating movement in the left and right directions, and the effect of automatic and uniform material unloading is achieved through cooperation with the conveying equipment; when the tooth block of the half gear rotates to the right, the half gear meshes with the gear in the automatic replacement mechanism and rotates, thereby driving the intermittent movement of the automatic replacement mechanism, and a drying board and two conveyor belts rotating in the same direction are arranged on the side of the unloading mechanism, so that the drying board can be automatically replaced intermittently, and finally the drying board can be automatically replaced after the automatic and uniform material unloading is completed, so that the efficiency of the production line is greatly improved, which can better meet the production needs and save manpower at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic structural diagram of a mung bean flour vermicelli production line.
[0013] Figure 2 The schematic diagram of the structure of the feeding mechanism proposed by the utility model
[0014] Figure 3 This is a structural diagram of the automatic replacement mechanism proposed by the utility model
[0015] In the figure: 1 body, 2 mold, 3 conveying equipment, 4 base, 5 conveyor belt 1, 6 placement board, 7 drying board, 8 placement frame, 9 motor, 10 half gear, 11 gear 1, 12 crank connecting rod mechanism, 13 gear 2, 14 gear 3, 15 helical gear 1, 16 helical gear 2, 17 gear 4, 18 gear 5, 19 active roller 1, 20 belt, 21 conveyor belt 2. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0017] Reference Figure 1-Figure 3 A mung bean flour wrap production line includes a machine body 1, a mold 2 and a conveying device 3. The mold 2 and the conveying device 3 are located above the machine body 1, and the mold 2 is located directly above the conveying device 3. The raw materials are placed into the machine body 1, produced by existing production equipment, pressed into wrap by the mold 2, and finally transported by the conveying device 3. This set of processes belongs to the prior art, so no further details are given. A placing plate 6 is provided under the other end of the conveying device 3, and a base 4 is also provided on one side of the machine body 1, and a material unloading mechanism is provided on the base 4, and the material unloading mechanism is arranged corresponding to the conveying device 3.
[0018] The unloading mechanism includes a conveyor belt 15, a placement plate 6, a drying plate 7, a motor 9, a half gear 10, a gear 11, a crank connecting rod mechanism 12, a gear 2 13, a gear 3 14, a bevel gear 15, a bevel gear 2 16, a gear 4 17, a gear 5 18, and an active roller 19. The placement plate 6 is slidably arranged on the upper side wall of the base 4, and the drying plate 7 is placed on the upper side of the placement plate 6. The half gear 10 is fixedly connected to the output shaft of the motor 9, and the left and right sides of the half gear 10 are respectively provided with corresponding gears 11 and gear 2 13. The gear 11 is coaxially arranged with the crank connecting rod mechanism 12, and the crank connecting rod One end of the mechanism 12 away from the gear 11 is rotatably connected to the lower side of the placement plate 6, the active roller 19 is arranged on the upper side of the base 4 through a bracket, and the upper side of the base 4 is also provided with a driven roller 1 corresponding to the active roller 19, the conveyor belt 15 is arranged between the active roller 19 and the driven roller 1, the gear 2 13 is meshed with the gear 3 14, and the gear 3 14 is coaxially arranged with the bevel gear 15, the bevel gear 15 is meshed with the bevel gear 2 16, and the bevel gear 2 16 is coaxially arranged with the gear 4 17, the gear 4 17 is meshed with the gear 5 18, and the gear 5 18 is coaxially arranged with the active roller 19;
[0019] The motor 9 drives the half gear 10 to rotate, so that the gear 1 11 and the gear 2 13 meshing therewith rotate intermittently respectively. When the toothed portion of the half gear 10 rotates to the left, the toothed portion contacts and meshes with the left gear 11, and disengages from the right gear 2 13 at the same time, so that the crank-connecting rod mechanism 12 starts to move, and the right gear 2 13 stops rotating; when the toothed portion of the half gear 10 rotates to the right, the toothed portion of the half gear 10 contacts and meshes with the right gear 2 13, and disengages from the left gear 10, so that the crank-connecting rod mechanism 12 stops moving, and the gear 2 13 drives the right active roller 1 19 to rotate according to the gear connection structure.
[0020] The base 4 is also provided with an automatic replacement mechanism for the drying board 7, which includes a conveyor belt 21, a placement frame 8 and a belt 20. The placement frame 8 is fixedly arranged on the upper side of the base 4. The base 4 is also provided with an active roller 2 and a driven roller 2 through a bracket, and the conveyor belt 21 is arranged between the active roller 2 and the driven roller 2. The conveyor belt 21 is located directly below the placement frame 8, and the bottom of the placement frame 8 is in a hollow setting. The active roller 19 and the active roller 2 are connected through a pulley and a belt 20. When the active roller 19 rotates and drives the driven roller 1 to rotate, it also drives the active roller 2 and the driven roller 2 to rotate, so that the conveyor belt 1 5 and the conveyor belt 2 21 are transported synchronously. When the conveyor belt 1 5 transports the previous drying board 7 away, the new drying board 7 is placed on the conveyor belt 2 21 through the hollow structure at the bottom of the placement frame 8, so that it is transported to the required position, thereby realizing automatic replacement of the drying board.
[0021] One side wall of the base 4 is inclined, and a buffer plate is provided at the bottom of the base 4 close to the inclined side wall. The inclined wall can allow the drying board 7 on which the vermicelli is laid to slide downward to avoid clogging of the drying board 7 during the operation of the equipment. At the same time, the buffer plate has a buffering effect on the sliding drying board.
[0022] The surface area of the placement plate 6 is smaller than the surface area of the drying plate 7, thereby reducing the friction between the drying plate 7 and the placement plate 6, making the automatic replacement mechanism run more smoothly.
[0023] The motor 9 adopts a servo drive machine, and the outer sides of the half gear 10, gear one 11, crank connecting rod mechanism 12, gear two 13, gear three 14, bevel gear one 15, and bevel gear two 16 are wrapped with a transmission protection box. The servo motor and the existing transmission protection box are existing technologies and will not be described in detail here.
[0024] In the utility model, firstly, the switch on the machine body 1 and the motor 9 are turned on to start the production equipment. Under the action of the conveying device 3, the material passes under the mold 2 and is pressed into a mung bean powder skin. The half gear 10 rotates under the action of the output shaft of the motor 9. When the tooth block of the half gear 10 rotates to contact and mesh with the left gear 11, the gear 11 and its coaxial crank connecting rod mechanism 12 are driven to rotate. The placing plate 6 slides back and forth on the upper side wall of the base 4 through the crank connecting rod mechanism. When the mung bean powder is pressed, the half gear 10 rotates under the action of the output shaft of the motor 9. When the gear block of the half gear 10 rotates to contact and mesh with the left gear 11, the gear 11 and its coaxial crank connecting rod mechanism 12 are driven to rotate. The placing plate 6 slides back and forth on the upper side wall of the base 4 through the crank connecting rod mechanism. When the rice noodle skin is transported to the end of the conveying device 3, the placement plate 6 is at the far left. When the rice noodle skin falls onto the drying plate 7, the crank connecting rod mechanism drives the placement frame 8 and the drying plate 7 to gradually move to the right, so that the rice noodle skin is evenly placed on the drying plate 7. When the placement frame 8 transports the drying plate 7 to the far right, the tooth block portion of the half gear 10 is disengaged from the gear 1 11, and the tooth block portion of the half gear 10 is in contact with the right gear 2 13, so that the gear 2 13 drives the right gear 3 14 and its coaxial bevel gear 1 15 to rotate. The bevel gear 2 16 drives the gear 4 17 to rotate, and the gear 4 17 drives the active roller 1 19 to rotate, so that the active roller 19 drives the driven roller 1 and the active roller 2 on the conveyor belt 2 21 to rotate synchronously, and the active roller 2 drives the driven roller 2 to rotate, and finally the conveyor belt 1 5 and the conveyor belt 2 21 move synchronously. At this time, the drying board 7 with the vermicelli is transported to the end away from the conveyor belt 2 21 under the action of the conveyor belt 1 5, and slides onto the buffer plate through the inclined setting of the base 4, and the new drying board 7 in the placement frame 8 passes The hollow part at the lower part of the placement frame 8 is placed on the conveyor belt 2 21, and moves toward one side of the conveyor belt 1 through the conveyor belt 2 21. When it is transported to the placement plate 6, the tooth block part of the half gear 10 disengages from the meshing with the gear 2 13, causing the gear 2 13 to stop rotating, thereby stopping the conveyor belt 1 5 and the conveyor belt 2 21, and then restarting the crank-connecting rod mechanism 12, causing the placement plate 6 to slide to the far left and start the next cycle, ultimately achieving the function of automatically replacing the drying plate after the automatic unloading is completed.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mung bean flour rice noodle production line, comprising a machine body (1), a mold (2) and a conveying device (3), characterized in that: The mold (2) and the conveying device (3) are located above the machine body (1), and the mold (2) is located directly above the conveying device (3). A placement plate (6) is provided below the other end of the conveying device (3). A base (4) is also provided on one side of the machine body (1), and a material discharge mechanism is provided on the base (4). The material discharge mechanism is provided corresponding to the conveying device (3).
2. A mung bean flour sheet production line according to claim 1, characterized in that: The unloading mechanism comprises a conveyor belt 1 (5), a placement plate (6), a drying plate (7), a motor (9), a half gear (10), a gear 1 (11), a crank connecting rod mechanism (12), a gear 2 (13), a gear 3 (14), a helical gear 1 (15), a helical gear 2 (16), a gear 4 (17), a gear 5 (18), and an active roller 1 (19); the placement plate (6) is slidably arranged on the upper side wall of the base (4), and the drying plate (7) is placed on the upper side of the placement plate (6); the half gear (10) is fixedly connected to the output shaft of the motor (9), and the left and right sides of the half gear (10) are respectively provided with a gear 1 (11) and a gear 2 (13) corresponding thereto; the gear 1 (11) is coaxially arranged with the crank connecting rod mechanism (12), and the crank connecting rod mechanism (12) is coaxially arranged with the gear 1 (11) and the crank connecting rod mechanism (12 ... The end of the handle connecting rod mechanism (12) away from the gear one (11) is rotatably connected to the lower side of the placement plate (6); the active roller one (19) is arranged on the upper side of the base (4) through a bracket, and the upper side of the base (4) is also provided with a driven roller one corresponding to the active roller one (19); the conveyor belt one (5) is arranged between the active roller one (19) and the driven roller one; the gear two (13) is meshed with the gear three (14), and the gear three (14) is coaxially arranged with the bevel gear one (15); the bevel gear one (15) is meshed with the bevel gear two (16), and the bevel gear two (16) is coaxially arranged with the gear four (17); the gear four (17) is meshed with the gear five (18), and the gear five (18) is coaxially arranged with the active roller one (19).
3. A mung bean flour sheet production line according to claim 2, characterized in that: The base (4) is also provided with an automatic replacement mechanism for the drying board (7), the automatic replacement mechanism comprising a second conveyor belt (21), a placement frame (8) and a belt (20), the placement frame (8) being fixedly arranged on the upper side of the base (4), the base (4) being also provided with a second active roller and a second driven roller via a bracket, and the second conveyor belt (21) being arranged between the second active roller and the second driven roller, the second conveyor belt (21) being located directly below the placement frame (8), and the bottom of the placement frame (8) being in a hollowed-out setting, and the first active roller (19) and the second active roller being connected via a pulley and a belt (20) for transmission.
4. The mung bean flour sheet production line according to claim 1, characterized in that: One side wall of the base (4) is arranged to be inclined, and a buffer plate is provided at the bottom of the base (4) close to the inclined side wall.
5. The mung bean flour sheet production line according to claim 2, characterized in that: The surface area of the placement board (6) is smaller than the surface area of the drying board (7).
6. The mung bean flour sheet production line according to claim 2, characterized in that: The motor (9) adopts a servo drive, and the outer sides of the half gear (10), gear one (11), crank connecting rod mechanism (12), gear two (13), gear three (14), bevel gear one (15), and bevel gear two (16) are wrapped with a transmission protection box.