Honeycomb filter screen welding fume adsorption device

By introducing a diversion and guide structure into the honeycomb filter welding smoke absorption device, the problem of reducing the filtration effect caused by the failure of gas dispersion in the prior art is solved, the full filtration of the welding smoke and the rapid discharge of the gas are achieved, and the adsorption is improved Efficiency and filtering effect.

CN222305258UActive Publication Date: 2025-01-07JIANGSU NANFANG DAZHONG ENVIRONMENTAL PROTECTION ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420987064.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-07
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

When the existing honeycomb filter welded smoke absorption device is used, the external harmful gases are introduced into the cabinet and the internal dispersion of the cabinet cannot be dispersed, resulting in more filtering in the middle part and less filtering in the upper and lower parts, which reduces the filtration effect.

Method used

A honeycomb filter welded smoke absorption device is designed, which includes an adsorption mechanism and guide components in the box. The welding smoke is introduced into the dry filter through structures such as split plate, inclined plate, triangular column and arc plate for full filtering, and Improve gas discharge efficiency through guide components to ensure filtration.

Benefits of technology

The adsorption and filtration efficiency of solid particles in welding fume is improved, the gas after treatment is prevented, the service life of the filter is extended, and the filtration effect is maintained.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222305258U_ABST
    Figure CN222305258U_ABST
Patent Text Reader

Abstract

The utility model discloses a honeycomb filter screen welding fume adsorption device, which belongs to the technical field of welding fume treatment, and comprises a box body, an adsorption mechanism for adsorbing dust in welding fume is arranged in the box body, and a guide assembly for guiding filtered gas is arranged in the box body. According to the welding fume filtering device, when the welding fume filtering device is used, welding fume is guided into the box body, at the moment, the adsorption mechanism can guide the welding fume entering the box body and then filter the welding fume, the adsorption mechanism can make full contact with the welding fume, and the efficiency of adsorbing and filtering solid particles in the welding fume is improved; and after the welding fume is treated by the adsorption mechanism, the guide assembly can guide the treated gas, so that the gas is discharged, and the treated gas is prevented from staying to influence the subsequent filtering effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of welding smoke treatment, in particular to a honeycomb filter welding smoke adsorption device. Background Art

[0002] Welding smoke mainly refers to the general term for smoke and harmful gases generated during the welding process. Welding waste gas includes welding smoke and welding fume. Smoke is a general term for smoke and dust. The welding smoke generated during the welding process contains a large amount of harmful substances, such as carbon monoxide, nitrogen oxides, sulfur dioxide and other harmful gases, as well as tiny particulate matter. These harmful substances will not only cause damage to the workers' respiratory system, so they need to be adsorbed.

[0003] The existing adsorption device cannot detect the filtered air, and cannot promptly remind the user when the filtering effect of the filter component decreases. In addition, the device needs to be shut down when cleaning the internal filter component, which affects the work efficiency.

[0004] The existing patent (Announcement No.: CN214382613U) is a honeycomb filter adsorption device, which is connected to the external pipe through the ventilation port. The air in the external pipe is pumped into the ventilation pipe and filtered through the honeycomb filter layer. After filtering by the honeycomb filter layer, it is discharged through the ventilation port at the other end. The dust concentration inside the air is sensed by the dust concentration sensor. When the dust concentration is too high, the controller sends the information to the display screen for display and reminds the surrounding personnel through the alarm. When cleaning is required, the control command is sent to the controller through the control panel. The controller closes the control valve on the corresponding ventilation pipe, and then pulls the pull plate so that the honeycomb filter layer can be slid out through the slider for cleaning.

[0005] In view of the above problems, the existing patent provides a solution, but when in use, it introduces harmful gases from the outside into the interior of the cabinet. This method cannot disperse the gas entering the interior of the cabinet, so that the honeycomb filter layer in the middle part filters more gas, and the honeycomb filter layers in the upper and lower parts filter less gas, thereby reducing the filtering effect.

[0006] Therefore, a honeycomb filter welding fume adsorption device is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a honeycomb filter welding smoke adsorption device, which can solve the problem that the existing honeycomb filter welding smoke adsorption device, when in use, introduces external harmful gases into the interior of the cabinet. This method cannot disperse the gas entering the interior of the cabinet, so that the honeycomb filter layer in the middle part filters more gas, and the honeycomb filter layers in the upper and lower parts filter less gas, thereby reducing the filtering effect.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a honeycomb filter welding smoke adsorption device, comprising a box body, an adsorption mechanism for adsorbing dust in welding smoke is arranged inside the box body, and a guide component for guiding filtered gas is arranged inside the box body;

[0009] The adsorption mechanism includes an air intake pipe, an exhaust pipe, a dry filter, a connecting plate, an inclined plate and a triangular column. The air intake pipe and the exhaust pipe are respectively connected and arranged on the two outer side walls of the box. The dry filter is inserted into the interior of the box. The connecting plate is arranged on the side wall of the dry filter. The inclined plate is bolted to the inner wall of the box. The triangular column is bolted to the side wall of the box. The number of the dry filter and the connecting plate is three. One end of the inclined plate is tightly fitted with the side wall of the dry filter. The triangular column is located between two adjacent dry filters. The bottom of the triangular column is tightly fitted with the bottom of the dry filter.

[0010] Preferably, the guide assembly comprises an upper arc plate and a lower arc plate, the upper arc plate and the lower arc plate are bolted to the inner top wall and the inner bottom wall of the box body respectively, and the upper arc plate and the lower arc plate are both made of stainless steel.

[0011] Preferably, a diverter plate for diverting the gas entering the interior of the box is bolted to the side wall of the box, and the diverter plate is located on one side of the air inlet pipe.

[0012] Preferably, a mounting plate is welded to the outer wall of the connecting plate, and a bolt is threadedly connected to the inner surface of the mounting plate. One end of the bolt extends into the interior of the box body and is threadedly connected to the box body.

[0013] Preferably, a sealing ring is bonded to the outer wall of the connecting plate, and the sealing ring is made of rubber material.

[0014] Preferably, a handle is bolted to the side wall of the connecting plate, and a rubber sleeve is bonded to the outer wall of the handle.

[0015] Preferably, a supporting leg is bolted to the bottom of the box body, an anti-skid pad is bonded to the bottom of the supporting leg, and the anti-skid pad is made of rubber material.

[0016] Preferably, an anti-corrosion layer is sprayed on the inner wall of the box body, and the anti-corrosion layer is made of silicone coating. The anti-corrosion layer is used to prevent the box body from being corroded by corrosive gases in welding smoke.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with an adsorption mechanism, which guides the welding smoke into the interior of the box when in use. At this time, the adsorption mechanism can guide the welding smoke entering the interior of the box and then filter it, so that the adsorption mechanism can fully contact the welding smoke, thereby improving the efficiency of adsorption and filtering of solid particles in the welding smoke.

[0019] 2. The present application is provided with a guide component. When the welding smoke is processed by the adsorption mechanism, the guide component can guide the processed gas to discharge the gas, thereby preventing the processed gas from staying and affecting the subsequent filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 This is a structural view of the guide assembly of the utility model;

[0023] Figure 3 It is a left view of the utility model;

[0024] Figure 4 For this utility model Figure 3 The three-dimensional cross-section view at AA in the middle;

[0025] Figure 5 This is a structural view of the adsorption mechanism of the utility model;

[0026] Figure 6 For this utility model Figure 4 Enlarged view of point A in the middle.

[0027] Description of reference numerals:

[0028] 1. Box body; 2. Adsorption mechanism; 3. Guide assembly; 4. Diverter plate; 5. Mounting plate; 6. Bolts; 7. Sealing ring; 8. Handle; 9. Support leg; 10. Anti-slip pad; 11. Rubber sleeve; 201. Inlet pipe; 202. Exhaust pipe; 203. Dry filter; 204. Connecting plate; 205. Inclined plate; 206. Triangular column; 301. Upper arc plate; 302. Lower arc plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 6 , the utility model provides a technical solution:

[0031] A honeycomb filter welding smoke adsorption device comprises a box body 1, an adsorption mechanism 2 for adsorbing dust in welding smoke is arranged inside the box body 1, and a guide component 3 for guiding filtered gas is arranged inside the box body 1;

[0032] The adsorption mechanism 2 includes an air intake pipe 201, an exhaust pipe 202, a dry filter 203, a connecting plate 204, an inclined plate 205 and a triangular prism 206. The air intake pipe 201 and the exhaust pipe 202 are respectively connected and arranged on the outer side walls of the box body 1. The dry filter 203 is inserted into the interior of the box body 1, the connecting plate 204 is arranged on the side wall of the dry filter 203, the inclined plate 205 is bolted to the inner wall of the box body 1, and the triangular prism 206 is bolted to the side wall of the box body 1. There are three dry filters 203 and three connecting plates 204. One end of the inclined plate 205 is tightly fitted with the side wall of the dry filter 203. The triangular prism 206 is located between two adjacent dry filters 203, and the bottom of the triangular prism 206 is tightly fitted with the bottom of the dry filter 203.

[0033] Specifically, Figure 4 As shown, a diverter plate 4 for diverting the gas entering the box 1 is bolted to the side wall of the box 1 , and the diverter plate 4 is located on one side of the air inlet pipe 201 .

[0034] Specifically, Figure 1 As shown, a mounting plate 5 is welded on the outer wall of the connecting plate 204 , and a bolt 6 is threadedly connected to the inner part of the mounting plate 5 . One end of the bolt 6 extends to the inside of the box body 1 and is threadedly connected to the box body 1 .

[0035] Specifically, Figure 1 As shown, a sealing ring 7 is bonded to the outer wall of the connecting plate 204, and the sealing ring 7 is made of rubber material.

[0036] Specifically, Figure 1 As shown, a handle 8 is bolted to the side wall of the connecting plate 204 , and a rubber sleeve 11 is bonded to the outer wall of the handle 8 .

[0037] Specifically, Figure 6As shown, a support leg 9 is bolted to the bottom of the box body 1, and an anti-skid pad 10 is bonded to the bottom of the support leg 9, and the anti-skid pad 10 is made of rubber material.

[0038] Specifically, Figure 1 As shown, an anti-corrosion layer is sprayed on the inner wall of the box body 1, and the anti-corrosion layer is made of organic silicon coating. The anti-corrosion layer is used to prevent the box body 1 from being corroded by corrosive gases in welding smoke.

[0039] When in use, external gas is introduced into the interior of the box body 1 through the air inlet pipe 201. At this time, the continuous welding smoke will be diverted by the diverter plate 4 first, and then guided to the dry filter 203 by the inclined plate 205. At this time, the triangular column 206 can block the space between two adjacent dry filters 203, so that the welding smoke can meander inside the box body 1. At the same time, the sealing ring 7 can improve the sealing effect inside the box body 1, so that the welding smoke can be fully filtered. Then the solid particles in the welding smoke will be adsorbed, and then the processed welding smoke will be discharged to the outside of the box body 1 through the exhaust pipe 202. When the dry filter 203 needs to be replaced, the bolt 6 can be taken out, and then the connecting plate 204 and the dry filter 203 can be taken out through the handle 8, and then they can be replaced or cleaned.

[0040] Specifically, Figure 3 As shown, the guide assembly 3 includes an upper arc plate 301 and a lower arc plate 302, which are bolted to the inner top wall and the inner bottom wall of the box body 1 respectively, and the upper arc plate 301 and the lower arc plate 302 are both made of stainless steel.

[0041] When the welding smoke is discharged through the dry filter 203 located at the upper and lower parts inside the box 1, the gas will be guided by the upper arc plate 301 and the lower arc plate 302, so that the gas enters the exhaust pipe 202 more quickly, thereby improving the exhaust efficiency.

[0042] By adopting the above technical solution, the problem that the existing honeycomb filter welding smoke adsorption device, when in use, introduces external harmful gases into the interior of the cabinet, and this method cannot disperse the gas entering the interior of the cabinet, so that the honeycomb filter layer in the middle part filters more gas, and the honeycomb filter layers in the upper and lower parts filter less gas, thereby reducing the filtering effect, is solved.

[0043] Working principle: when in use, the external gas is introduced into the interior of the box body 1 through the air inlet pipe 201. At this time, the continuous welding smoke will be diverted by the diverter plate 4 first, and then guided to the dry filter 203 by the inclined plate 205. At this time, the triangular column 206 can block the space between two adjacent dry filters 203, so that the welding smoke can detour inside the box body 1. At the same time, the sealing ring 7 can improve the sealing effect inside the box body 1, so that the welding smoke can be fully filtered. Then the solid particles in the welding smoke will be adsorbed, and then the processed welding smoke will be discharged to the outside of the box body 1 through the exhaust pipe 202. When the dry filter 203 needs to be replaced, the bolt 6 can be taken out, and then the connecting plate 204 and the dry filter 203 can be taken out through the handle 8, and then they can be replaced or cleaned. When the welding smoke is discharged through the dry filter 203 located at the upper and lower parts of the box body 1, the gas will be guided by the upper arc plate 301 and the lower arc plate 302, so that the gas can enter the exhaust pipe 202 more quickly, thereby improving the exhaust efficiency.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A honeycomb filter welding fume adsorption device, comprising a housing (1), characterized in that: An adsorption mechanism (2) for adsorbing dust in welding smoke is arranged inside the box (1), and a guide component (3) for guiding filtered gas is arranged inside the box (1); The adsorption mechanism (2) comprises an air intake pipe (201), an exhaust pipe (202), a dry filter (203), a connecting plate (204), an inclined plate (205) and a triangular prism (206); the air intake pipe (201) and the exhaust pipe (202) are respectively connected and arranged on two side walls outside the box (1); the dry filter (203) is plugged into the inside of the box (1); the connecting plate (204) is arranged on the side wall of the dry filter (203); the inclined plate (205) is connected to the side wall of the dry filter (203); and the triangular prism (206) is connected to the connecting plate (204). 05) is bolted to the inner wall of the box body (1), the triangular column (206) is bolted to the side wall of the box body (1), the number of the dry filter screen (203) and the connecting plate (204) are both three, one end of the inclined plate (205) is tightly fitted with the side wall of the dry filter screen (203), the triangular column (206) is located between two adjacent dry filter screens (203), and the bottom of the triangular column (206) is tightly fitted with the bottom of the dry filter screen (203).

2. The honeycomb filter welding smoke adsorption device according to claim 1, characterized in that: The guide assembly (3) comprises an upper arc plate (301) and a lower arc plate (302), wherein the upper arc plate (301) and the lower arc plate (302) are respectively bolted to the inner top wall and the inner bottom wall of the box body (1), and the upper arc plate (301) and the lower arc plate (302) are both made of stainless steel.

3. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: A flow divider plate (4) for diverting the gas entering the interior of the box body (1) is bolted to the side wall of the box body (1), and the flow divider plate (4) is located on one side of the air inlet pipe (201).

4. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: A mounting plate (5) is welded to the outer wall of the connecting plate (204), a bolt (6) is threadedly connected to the interior of the mounting plate (5), and one end of the bolt (6) extends into the interior of the box body (1) and is threadedly connected to the box body (1).

5. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: A sealing ring (7) is bonded to the outer wall of the connecting plate (204), and the sealing ring (7) is made of rubber material.

6. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: A handle (8) is bolted to the side wall of the connecting plate (204), and a rubber sleeve (11) is bonded to the outer wall of the handle (8).

7. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: A support leg (9) is bolted to the bottom of the box body (1), and an anti-skid pad (10) is bonded to the bottom of the support leg (9), wherein the anti-skid pad (10) is made of rubber material.

8. The honeycomb filter welding fume adsorption device according to claim 1, characterized in that: An anti-corrosion layer is sprayed on the inner wall of the box body (1), the anti-corrosion layer is made of organic silicon coating, and the anti-corrosion layer is used to prevent the box body (1) from being corroded by corrosive gases in welding smoke.

Citation Information

Patent Citations

  • Honeycomb activated carbon adsorption device

    CN214382613U