Equipment for efficiently producing and processing potassium sulfate
By introducing a sliding ring and gear structure into the potassium sulfate production equipment, the problem of low efficiency of a single stirring blade is solved, production efficiency is improved, and automated impurity cleaning is achieved, thus enhancing the overall performance of the equipment.
Patent Information
- Application Number
- CN202420748800.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In existing potassium sulfate production equipment, when the mixing tank is large, the mixing efficiency of a single stirring blade is low, which affects production efficiency.
It adopts a sliding ring and gear structure inside the cylinder, and achieves synchronous stirring through the combination of active and driven stirring shafts and motor-driven sliding components, thereby expanding the stirring range and improving efficiency. At the same time, telescopic cylinders and rotary cylinders are set up for impurity filtration and cleaning.
It achieves synchronous stirring of the active and driven stirring shafts, expands the stirring range, improves potassium sulfate production efficiency, saves costs, and improves equipment operating efficiency through automated impurity cleaning.
Smart Images
Figure CN222305774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of potassium sulfate production, in particular to a device used for efficient production and processing of potassium sulfate. Background Art
[0002] At present, potassium sulfate is an inorganic salt composed of sulfate ions and potassium ions. It is usually colorless or white hexagonal or orthorhombic crystals or granular powder. In the production process of potassium sulfate, it needs to be mixed with other materials.
[0003] A processing equipment is designed in the related technology, which includes a mixing box, with feed ports on both sides of the top of the mixing box, a motor is installed in the middle of the top of the mixing box, and the output end of the motor is connected to a stirring blade through a rotating shaft; when potassium sulfate is produced and processed, the staff puts various materials into the mixing box through the feed port, and then the motor runs through the rotating shaft to drive the stirring blade to mix the materials.
[0004] In the process of implementing this application, it was found that there are at least the following problems in this technology: when the mixing box is large, if the mixing box is stirred by a single stirring blade, the stirring efficiency is low, which affects the production and processing efficiency of potassium sulfate, and therefore needs to be improved. Utility Model Content
[0005] In order to improve stirring efficiency and enhance the production and processing efficiency of potassium sulfate, the present application provides an equipment for efficient production and processing of potassium sulfate.
[0006] The present application provides a device for efficient production and processing of potassium sulfate using the following technical solution:
[0007] A device for efficient production and processing of potassium sulfate, comprising a cylinder, a mounting ring fixedly arranged on the top wall inside the cylinder, the mounting ring and the cylinder being coaxially arranged, a sliding groove opened on the bottom wall of the mounting ring, the length direction of the sliding groove being arranged along the circumferential direction of the mounting ring, a sliding ring slidingly arranged in the sliding groove; a plurality of gears rotatably arranged on the bottom wall of the sliding ring, an active stirring shaft fixedly arranged on the bottom wall of the gear, the active stirring shaft and the gear being coaxially arranged, a plurality of driven stirring shafts fixedly arranged on the side wall of the active stirring shaft; an annular rack fixedly arranged on the inner side wall of the sliding groove, the length direction of the annular rack being arranged along the length direction of the sliding groove, the annular rack being meshed with a plurality of gears at the same time; a sliding assembly arranged on the cylinder, the sliding assembly being used to drive the sliding ring to slide in the sliding groove.
[0008] Preferably, the sliding assembly includes a motor, a driving bevel gear and a driven bevel gear, the driven bevel gear is fixedly arranged on the sliding ring, the driven bevel gear passes through the mounting ring and the cylinder, the motor is fixedly arranged on the cylinder, the driving shaft of the motor is connected to the driving bevel gear, and the driving bevel gear and the driven bevel gear are meshed with each other.
[0009] Preferably, at least four gears are symmetrically arranged on the bottom wall of the slip ring.
[0010] Preferably, the active stirring shaft includes a mounting rod and a disassembly rod, the mounting rod is fixedly connected to the gear, the driven stirring shaft is arranged on the disassembly rod, a dovetail block is fixedly arranged at the bottom end of the mounting rod, a dovetail groove is provided at the top end of the disassembly rod for inserting the disassembly rod, and an interference fit is arranged between the dovetail groove and the dovetail block.
[0011] Preferably, the driven stirring shaft is rotationally connected to the disassembly rod, and a damping pad is provided at the rotational connection between the driven stirring shaft and the disassembly rod.
[0012] In summary, the present application includes at least one of the following beneficial technical effects:
[0013] 1. By arranging a cylinder, a discharge port, a mounting ring, a sliding groove, a sliding ring, a gear, an active stirring shaft, a mounting rod, a disassembly rod, a driven stirring shaft, an annular rack, a sliding assembly, a motor, an active bevel gear and a driven bevel gear, the active stirring shaft and the driven stirring shaft can be stirred simultaneously, which is beneficial to expanding the stirring range and improving the stirring efficiency, thereby enhancing the production and processing efficiency of potassium sulfate. At the same time, only one motor is used to control the active stirring shaft and the driven stirring shaft to stir simultaneously, saving costs and achieving the effect of energy saving and emission reduction;
[0014] 2. By setting up a telescopic cylinder, a rotating cylinder and a filter screen, the reacted and mixed materials in the cylinder will pass through the discharge port and the filter screen, and the filter screen will filter the impurities. After long-term use, the piston rod of the telescopic cylinder can be extended to drive the filter screen away from the bottom of the discharge port, and then the rotating cylinder can be controlled to drive the filter screen to flip, so that the impurities accumulated on the filter screen can be quickly and automatically cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of an apparatus for efficient production and processing of potassium sulfate provided in an embodiment of the present application.
[0016] Figure 2 yes Figure 1 Enlarged view of part A.
[0017] Explanation of the reference numerals in the accompanying drawings: 1. Cylinder; 11. Discharge port; 2. Mounting ring; 21. Slide groove; 22. Slide ring; 3. Gear; 31. Active stirring shaft; 311. Mounting rod; 312. Disassembly rod; 32. Driven stirring shaft; 33. Ring rack; 4. Slide assembly; 41. Motor; 42. Active bevel gear; 43. Driven bevel gear; 5. Dovetail block; 51. Dovetail groove; 6. Telescopic cylinder; 61. Rotating cylinder; 62. Filter. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1 This application is described in further detail.
[0019] The present application embodiment discloses a device for efficient production and processing of potassium sulfate. Figure 1 and Figure 2 The invention comprises a cylindrical body 1, a mounting ring 2 is welded and fixed on the top wall of the body 1, and the mounting ring 2 is coaxially arranged with the body 1. A sliding groove 21 is provided on the bottom wall of the mounting ring 2, and the length direction of the sliding groove 21 is arranged along the circumferential direction of the mounting ring 2. A sliding ring 22 is slidingly arranged in the sliding groove 21, and the sliding ring 22 can slide in the sliding groove 21 along the length direction of the sliding groove 21.
[0020] Reference Figure 1 and Figure 2 , a plurality of gears 3 are rotatably arranged on the bottom wall of the sliding ring 22. In this embodiment, at least four gears 3 are symmetrically arranged on the bottom wall of the sliding ring 22. An active stirring shaft 31 is fixedly arranged on the bottom wall of the gear 3. The active stirring shaft 31 and the gear 3 are coaxially arranged. A plurality of driven stirring shafts 32 are fixedly arranged on the side wall of the active stirring shaft 31. The length direction of the driven stirring shaft 32 is perpendicular to the length direction of the active stirring shaft 31. An annular rack 33 is fixedly arranged on the inner side wall of the sliding groove 21. The length direction of the annular rack 33 is arranged along the length direction of the sliding groove 21. The annular rack 33 is meshed with a plurality of gears 3 at the same time. When the sliding ring 22 slides, the sliding ring 22 drives the gear 3 to slide in the sliding groove 21 at the same time, and the gear 3 drives the active stirring shaft 31 to stir the mixture in the cylinder 1; at the same time, the gear 3 and the annular rack 33 are abutted, the gear 3 rotates, the active stirring shaft 31 rotates, and the driven stirring shaft 32 stirs the mixture in the cylinder 1, thereby achieving the effect of simultaneous stirring of the active stirring shaft 31 and the driven stirring shaft 32.
[0021] Reference Figure 1 and Figure 2The cylinder 1 is provided with a sliding assembly 4, which includes a motor 41, a driving bevel gear 42 and a driven bevel gear 43. The driven bevel gear 43 is fixedly arranged on the sliding ring 22, and the driven bevel gear 43 penetrates the mounting ring 2 and the cylinder 1. The length direction of the driven bevel gear 43 is arranged along the length direction of the sliding ring 22, and the driven bevel gear 43 and the sliding ring 22 are arranged coaxially. The motor 41 is fixedly arranged on the cylinder 1 by bolts, and the driving shaft of the motor 41 is connected to the driving bevel gear 42, and the driving bevel gear 42 and the driven bevel gear 43 are meshed with each other. When the active stirring shaft 31 and the driven stirring shaft 32 are required to stir, the active bevel gear 42 is driven to rotate by the motor 41, and the active bevel gear 42 is abutted against the driven bevel gear 43, thereby driving the sliding ring 22 to rotate.
[0022] Reference Figure 1 The active stirring shaft 31 includes a mounting rod 311 and a disassembly rod 312. The mounting rod 311 is fixedly connected to the gear 3. The driven stirring shaft 32 is arranged on the disassembly rod 312. A dovetail block 5 is fixedly arranged at the bottom end of the mounting rod 311. A dovetail groove 51 is provided at the top end of the disassembly rod 312 for inserting the disassembly rod 312. The dovetail groove 51 is provided with an interference fit with the dovetail block 5. Through the cooperation between the dovetail block 5 and the dovetail groove 51, the disassembly rod 312 and the mounting rod 311 can be disassembled, and the driven stirring shaft 32 can be taken out from the cylinder 1, so that the active stirring shaft 31 and the driven stirring shaft 32 can be cleaned conveniently. The driven stirring shaft 32 and the disassembly rod 312 are rotationally connected, and a damping pad is provided at the rotational connection between the driven stirring shaft 32 and the disassembly rod 312. The damping pad can increase the friction force at the rotational connection between the driven stirring shaft 32 and the disassembly rod 312. The driven stirring shaft 32 can be rotated toward the disassembly rod 312 to make the driven stirring shaft 32 and the disassembly rod 312 parallel, which is convenient for taking and storing the disassembly rod 312. The driven stirring shaft 32 can be rotated away from the disassembly rod 312 to perform stirring work.
[0023] Reference Figure 1 The bottom end of the cylinder 1 is provided with a discharge port 11, and a telescopic cylinder 6 is fixedly provided on the bottom wall of the cylinder 1. The piston rod of the telescopic cylinder 6 is connected to the rotary cylinder 61, and the driving shaft of the rotary cylinder 61 is connected to the filter screen 62, and the filter screen 62 is located below the discharge port 11. The reacted and mixed materials in the cylinder 1 will pass through the discharge port 11 and the filter screen 62, and the filter screen 62 will filter the impurities. After long-term use, the piston rod of the telescopic cylinder 6 can be extended to drive the filter screen 62 away from the bottom of the discharge port 11, and then the rotary cylinder 61 can be controlled to drive the filter screen 62 to flip, so that the impurities accumulated on the filter screen 62 can be quickly and automatically cleaned.
[0024] The implementation principle of the device for efficient production and processing of potassium sulfate in the embodiment of the present application is as follows: when the materials in the cylinder 1 need to be mixed, the motor 41 is turned on, the motor 41 drives the active bevel gear 42 to rotate, the active bevel gear 42 abuts against the driven bevel gear 43, and then drives the sliding ring 22 to rotate; the sliding ring 22 drives a plurality of gears 3 to slide at the same time, and the gear 3 drives the active stirring shaft 31 to stir the mixed material in the cylinder 1; at the same time, the gear 3 abuts against the annular rack 33, the gear 3 rotates, the active stirring shaft 31 rotates, and the driven stirring shaft 32 stirs the mixed material in the cylinder 1, so that the active stirring shaft 31 and the driven stirring shaft 32 stir at the same time, which is beneficial to expand the stirring range and improve the stirring efficiency, thereby enhancing the production and processing efficiency of potassium sulfate; at the same time, only one motor 41 is used to control the active stirring shaft 31 and the driven stirring shaft 32 to stir at the same time, saving costs and achieving the effect of energy saving and emission reduction.
[0025] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for the efficient production and processing of potassium sulfate, comprising a cylinder (1), characterized in that: A mounting ring (2) is fixedly arranged on the top wall of the cylinder (1), the mounting ring (2) and the cylinder (1) being coaxially arranged, a sliding groove (21) is provided on the bottom wall of the mounting ring (2), the length direction of the sliding groove (21) being arranged along the circumferential direction of the mounting ring (2), a sliding ring (22) being slidingly arranged in the sliding groove (21); a plurality of gears (3) are rotatably arranged on the bottom wall of the sliding ring (22), an active stirring shaft (31) is fixedly arranged on the bottom wall of the gear (3), and the active stirring shaft (31) is arranged to rotate with the gear (3) and the active stirring shaft (31) is fixedly arranged on the bottom wall of the gear (3). 1) is coaxially arranged between the gear (3), and a plurality of driven stirring shafts (32) are fixedly arranged on the side wall of the active stirring shaft (31); an annular rack (33) is fixedly arranged on the inner side wall of the sliding groove (21), and the length direction of the annular rack (33) is arranged along the length direction of the sliding groove (21), and the annular rack (33) is meshed with the plurality of gears (3) at the same time; a sliding assembly (4) is arranged on the cylinder (1), and the sliding assembly (4) is used to drive the sliding ring (22) to slide in the sliding groove (21).
2. The device for efficient production and processing of potassium sulfate according to claim 1, characterized in that: The sliding assembly (4) comprises a motor (41), a driving bevel gear (42) and a driven bevel gear (43); the driven bevel gear (43) is fixedly arranged on the sliding ring (22); the driven bevel gear (43) penetrates the mounting ring (2) and the cylinder (1); the motor (41) is fixedly arranged on the cylinder (1); the driving shaft of the motor (41) is connected to the driving bevel gear (42); the driving bevel gear (42) and the driven bevel gear (43) are meshed with each other.
3. The device for efficient production and processing of potassium sulfate according to claim 2, characterized in that: At least four gears (3) are symmetrically arranged on the bottom wall of the slip ring (22).
4. The device for efficient production and processing of potassium sulfate according to claim 1, characterized in that: The active stirring shaft (31) comprises a mounting rod (311) and a disassembly rod (312); the mounting rod (311) is fixedly connected to the gear (3); the driven stirring shaft (32) is arranged on the disassembly rod (312); a dovetail block (5) is fixedly arranged at the bottom end of the mounting rod (311); a dovetail groove (51) for inserting the disassembly rod (312) is provided at the top end of the disassembly rod (312); and an interference fit is formed between the dovetail groove (51) and the dovetail block (5).
5. The device for efficient production and processing of potassium sulfate according to claim 4, characterized in that: The driven stirring shaft (32) is rotationally connected to the disassembly rod (312), and a damping pad is provided at the rotational connection between the driven stirring shaft (32) and the disassembly rod (312).
6. The device for efficient production and processing of potassium sulfate according to claim 1, characterized in that: The bottom end of the cylinder (1) is provided with a discharge port (11), the bottom wall of the cylinder (1) is fixedly provided with a telescopic cylinder (6), the piston rod of the telescopic cylinder (6) is connected to a rotary cylinder (61), the driving shaft of the rotary cylinder (61) is connected to a filter screen (62), and the filter screen (62) is located below the discharge port (11).