Ball mill for fly ash processing

By introducing spur gears, crown gears and mixing rod components into fly ash ball mill, the problem of accumulation and agglomeration during fly ash loading is solved, and the dust removal filter plate and cleaning brush assembly is used to ensure effective filtration of fly ash. and ventilation effect improves the processing efficiency of fly ash and the practicality of equipment.

CN222305965UActive Publication Date: 2025-01-07JIANGYOU HAIMIAO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421035234.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing fly ash ball mill lacks stirring and breaking components when loading, which leads to easy accumulation and agglomeration of fly ash, causing blockage of the loading channel, and affecting the grinding of fly ash into the ball mill.

Method used

A ball mill for fly ash processing is designed, using spur gears, crown gears, connecting shafts and mixing rod components. The connecting shaft and mixing rod are driven to rotate through the rotation of the transmission shaft to avoid the accumulation and agglomeration of fly ash; at the same time, dust removal is used The filter plate, reciprocating screw and cleaning brush assembly ensures ventilation effect of the dust filter plate and filtration and cleaning of fly ash.

Benefits of technology

Effectively prevent fly ash from accumulating and agglomerating in the hopper, improve feeding efficiency, and maintain dust removal effect through the filtering of the dust removal filter plate and the cleaning brush, and prevent fly ash from affecting ventilation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ball mill comprises a bottom plate and a roller, a connecting plate is rotatably installed on the outer wall of the roller through an installation groove, a pressure relief pipe and a feeding pipe which are communicated with the interior of the roller are fixedly installed on the outer wall of the connecting plate, and a purification box is fixedly installed on the upper end face of the bottom plate. And the pressure relief pipe extends into the purification box, a purification channel communicating with the interior is fixedly installed on the outer wall of the purification box, a dust removal filter screen plate is fixedly installed at the end of the purification channel, and a reciprocating lead screw is rotationally installed in the purification box through a connecting frame. According to the stirring device, the straight gear, the crown gear, the connecting shaft, the stirring rods and other components are arranged, the transmission shaft can drive the connecting shaft to rotate through meshing of the straight gear and the crown gear when rotating, the connecting shaft drives the plurality of stirring rods to rotate through matching of the mounting sleeve, and stirring is more uniform under rotating stirring of the plurality of stirring rods; the coal ash can be prevented from being accumulated and caked in the feeding hopper, and feeding is prevented from being affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of fly ash processing, in particular to a ball mill for fly ash processing. Background Art

[0002] Fly ash is the fine ash collected from the flue gas after coal combustion. Fly ash is the main solid waste discharged from coal-fired power plants. If a large amount of fly ash is not treated, it will produce dust and pollute the atmosphere. If it is discharged into the water system, it will cause river siltation, and the toxic chemicals in it will also cause harm to humans and organisms. However, fly ash can be utilized as a resource, such as as an admixture for concrete.

[0003] Fly ash ball mill is a key equipment for crushing materials after they are broken. It is widely used in cement, silicate products, new building materials, refractory materials, fertilizers, non-ferrous metal beneficiation, glass and ceramics and other production industries. It performs dry or wet grinding of various ores and other grindable materials. In the prior art, most ball mills lack components for stirring and breaking up fly ash when feeding it, resulting in a large amount of fly ash being easily accumulated and agglomerated during feeding, thereby blocking the feeding channel and making it impossible to feed the material, so that the fly ash cannot enter the ball mill to be ground, which is not practical enough. Therefore, it is necessary to redesign a ball mill for fly ash processing to address the above problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a ball mill for processing fly ash.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A ball mill for processing fly ash comprises a bottom plate and a drum, a connecting plate is rotatably mounted on the outer wall of the drum through a mounting groove, a pressure relief pipe and a feeding pipe connected to the inside of the drum are fixedly mounted on the outer wall of the connecting plate, a purification box is fixedly mounted on the upper end surface of the bottom plate, the pressure relief pipe extends to the inside of the purification box, a purification channel connected to the inside is fixedly mounted on the outer wall of the purification box, a dust filter plate is fixedly mounted on the end of the purification channel, a reciprocating screw is rotatably mounted on the inside of the purification box through a connecting frame, a first motor connected to the reciprocating screw is fixedly mounted on the upper end surface of the purification box, a screw sleeve is threadedly mounted on the outer wall of the reciprocating screw through a limiting mechanism, a cleaning brush is fixedly mounted on the end of the screw sleeve, and the outer wall of the purification box is opened by pulling out The feeding pipe that cooperates with the cleaning brush is slidably installed on the mouth, and a connecting sleeve is fixedly installed inside through a connecting mechanism, an auger blade is rotatably installed inside the connecting sleeve, the end of the feeding pipe is fixedly connected to a feeding hopper, a connecting sleeve is fixedly installed inside the feeding hopper through a connecting mechanism, a connecting shaft is rotatably installed inside the connecting sleeve, the outer wall of the connecting shaft is connected to the rotating shaft of the auger blade through a rotating mechanism, a crown gear is fixedly installed on the outer wall of the connecting shaft, a transmission shaft is rotatably installed inside the feeding hopper, a second motor connected to the transmission shaft is fixedly installed on the outer wall of the feeding hopper through a support plate, a spur gear meshing with the crown gear is fixedly installed on the outer wall of the transmission shaft, and a plurality of stirring rods are fixedly installed on the outer wall of the connecting shaft through a mounting mechanism.

[0007] Preferably, the limiting mechanism comprises a limiting rod fixedly installed inside the connecting frame, and the limiting rod slides through the lead screw sleeve.

[0008] Preferably, the connection mechanism includes two connection rods fixedly installed inside the feeding tube, and the ends of the two connection rods are fixedly connected to the outer wall of the connection sleeve.

[0009] Preferably, the connecting mechanism comprises two connecting rods fixedly mounted inside the upper hopper, and ends of the two connecting rods are fixedly connected to the outer wall of the connecting sleeve.

[0010] Preferably, the rotating mechanism comprises a bevel gear fixedly mounted on the outer wall of the auger blade rotating shaft and the connecting shaft, and the two bevel gears are vertically meshed.

[0011] Preferably, the mounting mechanism comprises a mounting sleeve fixedly mounted on the outer wall of the connecting shaft, and each of the stirring rods is fixedly mounted on the outer wall of the connecting shaft.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as spur gears, crown gears, connecting shafts and stirring rods, the transmission shaft can drive the connecting shaft to rotate through the engagement of the spur gears and the crown gears when rotating, and the connecting shaft can then drive multiple stirring rods to rotate through the cooperation of the mounting sleeve. Under the rotation and stirring of multiple stirring rods, the fly ash can be prevented from accumulating and agglomerating inside the upper hopper to prevent affecting the loading.

[0014] 2. By setting up components such as dust filter plates, reciprocating screws, screw sleeves and cleaning brushes, the dust filter plates can intercept and filter fly ash in high-pressure gas. The reciprocating screw drives the screw sleeve to move by cooperating with the limit rod, and the screw sleeve drives the cleaning brush to move to clean the outer wall of the dust filter plate, thereby preventing fly ash from affecting the ventilation effect of the dust filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a ball mill for processing fly ash proposed in the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the vertical section structure;

[0017] Figure 3 This is a schematic diagram of the top view of a ball mill for processing fly ash proposed in the utility model;

[0018] Figure 4 for Figure 2 A schematic diagram of the structure enlargement at point A;

[0019] Figure 5 for Figure 2 A schematic diagram of the structure at B in FIG.

[0020] Figure 6 for Figure 2 Schematic diagram of the enlarged structure at position C in FIG.

[0021] In the figure: 1 bottom plate, 2 roller, 3 connecting plate, 4 pressure relief pipe, 5 feeding pipe, 6 purification box, 7 purification channel, 8 dust filter plate, 9 connecting frame, 10 reciprocating screw, 11 first motor, 12 limit rod, 13 screw sleeve, 14 cleaning brush, 15 connecting rod, 16 connecting sleeve, 17 auger blade, 18 connecting rod, 19 connecting sleeve, 20 connecting shaft, 21 bevel gear, 22 crown gear, 23 transmission shaft, 24 support plate, 25 second motor, 26 spur gear, 27 mounting sleeve, 28 stirring rod. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-6 A ball mill for processing fly ash comprises a bottom plate 1 and a drum 2, a connecting plate 3 is rotatably mounted on the outer wall of the drum 2 through a mounting groove, a pressure relief pipe 4 and a feeding pipe 5 which are connected to the inside of the drum 2 are fixedly mounted on the outer wall of the connecting plate 3, a purification box 6 is fixedly mounted on the upper end surface of the bottom plate 1, the pressure relief pipe 4 extends to the inside of the purification box 6, a purification channel 7 which is connected to the inside is fixedly mounted on the outer wall of the purification box 6, a dust removal filter plate 8 is fixedly mounted on the end of the purification channel 7, a reciprocating screw 10 is rotatably mounted on the inside of the purification box 6 through a connecting frame 9, a first motor 11 connected to the reciprocating screw 10 is fixedly mounted on the upper end surface of the purification box 6, a screw sleeve 13 is threadedly mounted on the outer wall of the reciprocating screw 10 through a limiting mechanism, the limiting mechanism comprises a limiting rod 12 fixedly mounted inside the connecting frame 9, the limiting rod 12 slides through the screw sleeve 13, the limiting rod 12 can limit the screw sleeve 13, so that the screw sleeve 13 can only move axially along the outer wall of the reciprocating screw 10.

[0024] A cleaning brush 14 is fixedly installed on the end of the screw sleeve 13, and a feeding pipe 5 cooperating with the cleaning brush 14 is slidably installed on the outer wall of the purification box 6 through a pull-out opening, and a connecting sleeve 16 is fixedly installed inside the feeding pipe 5 through a connecting mechanism. The connecting mechanism includes two connecting rods 15 fixedly installed inside the feeding pipe 5, and the ends of the two connecting rods 15 are fixedly connected to the outer wall of the connecting sleeve 16. An auger blade 17 is rotatably installed inside the connecting sleeve 16. The end of the feeding pipe 5 is fixedly connected to a feeding hopper, and a connecting sleeve 19 is fixedly installed inside the feeding hopper through a connecting mechanism. The connecting mechanism includes two connecting rods 18 fixedly installed inside the feeding hopper, and the ends of the two connecting rods 18 are fixedly connected to the outer wall of the connecting sleeve 19.

[0025] A connecting shaft 20 is rotatably installed inside the connecting sleeve 19, and the outer wall of the connecting shaft 20 is connected to the rotating shaft of the auger blade 17 through a rotating mechanism. The rotating mechanism includes a bevel gear 21 fixedly installed on the rotating shaft of the auger blade 17 and the outer wall of the connecting shaft 20, and the two bevel gears 21 are vertically meshed. A crown gear 22 is fixedly installed on the outer wall of the connecting shaft 20, and a transmission shaft 23 is rotatably installed inside the upper hopper. A second motor 25 connected to the transmission shaft 23 is fixedly installed on the outer wall of the upper hopper through a support plate 24, and a spur gear 26 meshing with the crown gear 22 is fixedly installed on the outer wall of the transmission shaft 23. A plurality of stirring rods 28 are fixedly installed on the outer wall of the connecting shaft 20 through a mounting mechanism. The mounting mechanism includes a mounting sleeve 27 fixedly installed on the outer wall of the connecting shaft 20, and each stirring rod 28 is fixedly installed on the outer wall of the connecting shaft 20.

[0026] When the utility model is used, fly ash is poured into the upper hopper, and the second motor 25 can drive the transmission shaft 23 to rotate. When the transmission shaft 23 rotates, the engagement of the spur gear 26 and the crown gear 22 can drive the connecting shaft 20 to rotate inside the connecting sleeve 19. The connecting shaft 20 then drives the plurality of stirring rods 28 to rotate through the cooperation of the mounting sleeve 27. Under the rotation and stirring of the plurality of stirring rods 28, the fly ash can be prevented from accumulating and agglomerating inside the upper hopper, thereby preventing the feeding from being affected. At the same time, when the fly ash falls into the feeding pipe 5, the connecting shaft 20 drives the auger blade 17 to rotate through the two vertically meshed bevel gears 21. At this time, the rotating auger blade 17 can increase the speed at which the fly ash enters the drum 2, thereby improving the feeding efficiency.

[0027] When the drum 2 grinds the fly ash, the pressure relief pipe 4 can relieve the high pressure generated inside it. When the high-pressure gas with fly ash enters the purification box 6, the dust filter plate 8 can intercept and filter the fly ash in the high-pressure gas, and the purified gas can be discharged through the purification channel 7. When the fly ash attached to the outer wall of the dust filter plate 8 is too much and affects the ventilation, the first motor 11 drives the reciprocating screw 10 to rotate, and the reciprocating screw 10 drives the screw sleeve 13 to move through the cooperation with the limit rod 12. The screw sleeve 13 then drives the cleaning brush 14 to move to clean the outer wall of the dust filter plate 8, thereby preventing the fly ash from affecting the ventilation effect of the dust filter plate 8. The cleaned fly ash can fall into the collection box for collection, and the collection box can be pulled out through the pull-out opening to clean the fly ash inside it.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A ball mill for processing fly ash, comprising a bottom plate (1) and a drum (2), characterized in that: The outer wall of the drum (2) is rotatably mounted with a connecting plate (3) through a mounting groove, and a pressure relief pipe (4) and a feeding pipe (5) communicating with the interior of the drum (2) are fixedly mounted on the outer wall of the connecting plate (3); a purification box (6) is fixedly mounted on the upper end surface of the bottom plate (1), and the pressure relief pipe (4) extends into the interior of the purification box (6); a purification channel (7) communicating with the interior is fixedly mounted on the outer wall of the purification box (6); a dust filter plate (8) is fixedly mounted at the end of the purification channel (7); a reciprocating screw (10) is rotatably mounted inside the purification box (6) through a connecting frame (9); a first motor (11) connected to the reciprocating screw (10) is fixedly mounted on the upper end surface of the purification box (6); a screw sleeve (13) is threadedly mounted on the outer wall of the reciprocating screw (10) through a limiting mechanism, and a cleaning brush (14) is fixedly mounted on the end of the screw sleeve (13); and a cleaning brush (14) is slidably mounted on the outer wall of the purification box (6) through a pull-out opening. 4) A connecting sleeve (16) is fixedly installed inside the matched feeding tube (5) through a connecting mechanism, and a screw blade (17) is rotatably installed inside the connecting sleeve (16). A feeding hopper is fixedly connected to the end of the feeding tube (5), and a connecting sleeve (19) is fixedly installed inside the feeding hopper through a connecting mechanism. A connecting shaft (20) is rotatably installed inside the connecting sleeve (19). The outer wall of the connecting shaft (20) is connected to the rotating shaft of the screw blade (17) through a rotating mechanism, and a crown gear (22) is fixedly installed on the outer wall of the connecting shaft (20). A transmission shaft (23) is rotatably installed inside the feeding hopper, and a second motor (25) connected to the transmission shaft (23) is fixedly installed on the outer wall of the feeding hopper through a support plate (24). A spur gear (26) meshing with the crown gear (22) is fixedly installed on the outer wall of the transmission shaft (23), and a plurality of stirring rods (28) are fixedly installed on the outer wall of the connecting shaft (20) through a mounting mechanism.

2. A ball mill for processing fly ash according to claim 1, characterized in that: The limiting mechanism comprises a limiting rod (12) fixedly mounted inside the connection frame (9), and the limiting rod (12) slides through the lead screw sleeve (13).

3. A ball mill for processing fly ash according to claim 2, characterized in that: The connection mechanism comprises two connection rods (15) fixedly mounted inside the feeding tube (5), and ends of the two connection rods (15) are fixedly connected to the outer wall of the connection sleeve (16).

4. A ball mill for processing fly ash according to claim 3, characterized in that: The connection mechanism comprises two connection rods (18) fixedly mounted inside the upper hopper, and the ends of the two connection rods (18) are fixedly connected to the outer wall of the connection sleeve (19).

5. A ball mill for processing fly ash according to claim 4, characterized in that: The rotating mechanism comprises a bevel gear (21) fixedly mounted on the rotating shaft of the auger blade (17) and the outer wall of the connecting shaft (20), and the two bevel gears (21) are vertically meshed.

6. A ball mill for processing fly ash according to claim 5, characterized in that: The mounting mechanism comprises a mounting sleeve (27) fixedly mounted on the outer wall of the connecting shaft (20), and each stirring rod (28) is fixedly mounted on the outer wall of the connecting shaft (20).