Car cover slit type coating device with film head switching function

By introducing membrane head cleaning and quick installation of components in the slit type coating device, the problems of blockage of switching die heads and low coating efficiency in the prior art are solved, and a smoother coating process and efficient membrane head replacement are achieved. , improves the overall quality of car coat coating.

CN222306285UActive Publication Date: 2025-01-07GUANGDONG XINRUI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422973160.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-01-07
Estimated Expiration
2034-12-04

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    Figure CN222306285U_ABST
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Abstract

The utility model relates to the technical field of car cover coating, and discloses a car cover slit type coating device with a film head switching function, which comprises a coating machine body, a coating roller group used for coating is arranged in the coating machine body, a driving adjusting device is arranged in the coating machine body, a rotating frame is arranged at the output end of the coating machine body, and a film head switching device is arranged at the output end of the rotating frame. A slit film head group is arranged in the rotating frame, and a slit film head cleaning mechanism capable of cleaning each group of film heads in the slit film head group to avoid interference on the coating work when the film heads are switched is arranged in the coating machine body. The coating material attached to the outer portion of the film head can be scraped through the slit film head cleaning mechanism, it is guaranteed that the film head is switched more smoothly, meanwhile, the problem of waste of the coating material can be avoided, the corresponding film head can be rapidly disassembled through the installation assembly, replacement of the film head can be rapidly completed, it is guaranteed that the film head is switched smoothly in the later period, and the production efficiency is improved. And the coating efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of car cover coating, in particular to a slit-type coating device for car cover with a film head switching function. Background Art

[0002] Slit coating technology is an advanced wet coating method. Its core lies in evenly coating the coating liquid on the moving substrate by precisely controlling the gap of the coating head. This technology is widely used in automotive cover coating due to its high speed, high efficiency and high quality coating effect.

[0003] For example, a coating die structure and a slit coating device disclosed in the Chinese patent application publication number CN118788555A, the existing device is provided with multiple groups of slit dies, and the multiple groups of slit dies can alternately approach or move away from the coating substrate under the drive of the rotating assembly to coat the coating substrate, and then on a production line, different slit dies can be switched to coat the coating substrate, and different functional coatings can be sequentially coated on the coating substrate to improve the coating efficiency. However, in actual application of the existing device, after the die in the existing device is switched, a large amount of coating will be attached to the surface of the die of the previous group. If it is not cleaned, it is easy to hinder the switching work in the subsequent switching, and at the same time, a bulge will be generated between the die and the coating roller, resulting in the problem of difficulty in coating work. In addition, as the coating work continues, the slit die will wear, and the multiple groups of slit die groups in the device are in a relatively fixed connection mode, which makes it difficult to replace the slit die in time, which easily leads to the problem of reduced coating efficiency of the car cover. Therefore, in view of the drawbacks of the existing device, we urgently need to improve a slit-type coating device for car covers with a film head switching function. Utility Model Content

[0004] The purpose of the utility model is to provide a slit-type coating device for car covers with a film head switching function, wherein the coating material attached to the outside of the film head can be scraped off by a slit film head cleaning mechanism, thereby ensuring smoother switching of the film head while avoiding the problem of coating material waste; the corresponding film head can be quickly disassembled and replaced quickly through an installation assembly, so as to solve the problem that after the die head in the above-mentioned existing device is switched, more coating will be attached to the surface of the die head of the previous group, which will easily hinder the switching work, and at the same time, a bulge will be generated between the die head and the coating roller, making the coating work difficult.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slit-type coating device for car covers with a film head switching function, comprising a coating machine body, a coating roller group for coating is arranged inside the coating machine body, a driving and adjusting device is arranged in the coating machine body, a rotating frame is arranged at the output end of the coating machine body, a slit film head group is arranged in the rotating frame, and a slit film head cleaning mechanism is arranged in the coating machine body, which can clean each group of film heads in the slit film head group to avoid interference with the coating work when switching the film heads.

[0006] The slit membrane head cleaning mechanism comprises a cleaning component for cleaning the membrane head and a recovery component for recovering the coating generated during the cleaning.

[0007] Preferably, the cleaning assembly includes a driving motor and a limiting rod, the driving motor is arranged outside the coater body, a threaded rod is arranged on the output shaft of the driving motor, the limiting rod is arranged inside the coater body, the threaded rod is externally threadedly connected to a slider, the slider is internally threadedly connected to an adjusting screw, and an arc-shaped cleaning plate for cleaning the surface of the membrane head is arranged at the bottom of the adjusting screw.

[0008] Preferably, a through hole for the limiting rod to pass through is provided in the sliding block, and the arc-shaped cleaning plate can contact the membrane head at a corresponding position by adjusting the adjusting screw.

[0009] Preferably, the recycling component includes an electric pump and a support frame, an absorption tube and an output tube are arranged on the outside of the electric pump, a suction head for absorbing the coating material generated during cleaning is arranged on the side of the absorption tube away from the electric pump, a recycling frame is slidably arranged in the coater body, and a handle is arranged on the outside of the recycling frame.

[0010] Preferably, a connection hole for the absorption tube to pass through is opened inside the support frame, the absorption tube is arranged in a telescopic manner, and the suction head faces the outside of the membrane head.

[0011] Preferably, the rotating frame is provided with an installation component for quickly installing the membrane head in the slit membrane head group, the installation component has a connecting pipe, the connecting pipe is arranged inside the rotating frame, a sliding rod is slidably arranged in the connecting pipe, a pressure column is arranged outside the sliding rod, and a first spring is sleeved on the outside of the sliding rod.

[0012] Preferably, the first spring is arranged between the pressure column and the rotating frame, and connecting grooves are provided at positions corresponding to the pressure column and the membrane heads in the slit membrane head group.

[0013] Compared with the prior art, the utility model provides a slit coating device for car covers with a film head switching function, which has the following beneficial effects:

[0014] 1. The slit coating device for car covers with the function of switching film heads is provided with a slit film head cleaning mechanism in the coating machine body to clean each film head in the slit film head group to avoid interference with the coating work when switching the film head. During use, the coating material attached to the outside of the film head can be scraped off, ensuring smoother switching of the film head while avoiding the problem of coating material waste;

[0015] 2. The slit-type coating device for car covers with the function of switching membrane heads has an installation component for quickly installing the membrane heads in the slit membrane head group arranged in the rotating frame. During use, when the membrane heads in the slit membrane head group are greatly worn, the corresponding membrane heads can be quickly disassembled and replaced quickly, thereby ensuring the switching of the membrane heads in the later stage and improving the coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the three-dimensional structure of the slit coating device for car covers with the function of switching film heads Figure 1 ;

[0017] Figure 2 Schematic diagram of the three-dimensional structure of the slit coating device for car covers with the function of switching film heads Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the cleaning component in the slit coating device for car covers with a film head switching function;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the recycling component in the slit coating device for car cover with the function of switching film head Figure 1 ;

[0020] Figure 5 Schematic diagram of the three-dimensional structure of the recycling component in the slit coating device for car cover with the function of switching film head Figure 2 ;

[0021] Figure 6 This is a schematic diagram of the overall three-dimensional structure of the installation components in the slit-type coating device for car covers with a film head switching function;

[0022] Figure 7 This is a schematic diagram of the partial three-dimensional structure of the installation components in the slit coating device for car covers with the function of switching film heads.

[0023] In the figure: 1. coating machine body; 2. coating roller group; 31. driving adjustment device; 32. rotating frame; 33. slit membrane head group; 4. slit membrane head cleaning mechanism; 41. cleaning assembly; 411. driving motor; 412. threaded rod; 413. limiting rod; 414. sliding block; 415. adjusting screw; 416. arc cleaning plate; 42. recovery assembly; 421. electric pump; 422. supporting frame; 423. absorption tube; 424. suction head; 425. output tube; 426. recovery frame; 427. handle; 5. installation assembly; 51. connecting tube; 52. sliding rod; 53. pressure column; 54. first spring. DETAILED DESCRIPTION

[0024] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Example 1: Please refer to Figure 1-Figure 5 The utility model provides a technical solution: a slit coating device for car covers with a film head switching function, comprising a coating machine body 1, a coating roller group 2 for coating is arranged inside the coating machine body 1, a driving adjustment device 31 is arranged in the coating machine body 1, a rotating frame 32 is arranged at the output end of the coating machine body 1, a slit film head group 33 is arranged in the rotating frame 32, and a slit film head cleaning mechanism 4 is arranged in the coating machine body 1, which can clean each group of film heads in the slit film head group 33 to avoid interference with the coating work when switching the film head.

[0026] The slit membrane head cleaning mechanism 4 comprises a cleaning component 41 for cleaning the membrane head and a recovery component 42 for recovering the coating generated during the cleaning.

[0027] Furthermore, the cleaning assembly 41 includes a driving motor 411 and a limiting rod 413. The driving motor 411 is arranged outside the coating machine body 1. A threaded rod 412 is arranged on the output shaft of the driving motor 411. The limiting rod 413 is arranged inside the coating machine body 1. The threaded rod 412 is externally threadedly connected to a slider 414. The slider 414 is internally threadedly connected to an adjusting screw 415. An arc-shaped cleaning plate 416 for cleaning the surface of the membrane head is arranged at the bottom of the adjusting screw 415. It is convenient to scrape off the paint attached to the surface of the membrane head to avoid interference with the subsequent switching of the membrane head.

[0028] Furthermore, a through hole is provided in the slider 414 for the limiting rod 413 to pass through, and the arc-shaped cleaning plate 416 can contact the membrane head at the corresponding position by adjusting the adjusting screw 415. This facilitates scraping and cleaning the membrane head surface at different positions, thereby improving the cleaning effect.

[0029] Furthermore, the recycling component 42 includes an electric pump 421 and a support frame 422. An absorption pipe 423 and an output pipe 425 are arranged outside the electric pump 421. A suction head 424 for absorbing the coating material generated during cleaning is arranged on the side of the absorption pipe 423 away from the electric pump 421. A recycling frame 426 is slidably arranged in the coating machine body 1. A handle 427 is arranged outside the recycling frame 426. It is convenient to absorb the scraped paint and absorb it into the recycling frame 426 for unified recycling treatment later.

[0030] Furthermore, a connection hole for the absorption tube 423 to pass through is provided inside the support frame 422, and the absorption tube 423 is arranged in a telescopic manner, and the suction head 424 faces the outside of the membrane head, so as to realize stable and effective recovery of the coating.

[0031] Example 2: Please refer to Figure 6-Figure 7 In combination with the first embodiment, it is further obtained that the rotating frame 32 is provided with an installation component 5 for quickly installing the membrane head in the slit membrane head group 33, and the installation component 5 has a connecting pipe 51, which is arranged inside the rotating frame 32, and a slide bar 52 is slidably arranged in the connecting pipe 51, a pressing column 53 is arranged outside the slide bar 52, and a first spring 54 is sleeved outside the slide bar 52. It is convenient to quickly install and disassemble the membrane head in the slit membrane head group 33.

[0032] Furthermore, the first spring 54 is arranged between the pressing column 53 and the rotating frame 32, and a connecting groove is provided at the corresponding position of the membrane head in the slit membrane head group 33 and the pressing column 53. This facilitates the fixing of the membrane head position and avoids the situation that the slit membrane head group 33 can only be replaced as a whole when a single group of membrane heads is worn.

[0033] In actual operation, the car cover to be coated can be placed inside the coating machine body 1. The car cover is coated using the coating roller group 2. To ensure the coating quality, the driving adjustment device 31 is operated to rotate the rotating frame 32 so that the film head in the slit film head group 33 is aligned with the car cover, thereby achieving more precise coating. After switching, part of the coating material will accumulate outside the film head. To avoid interference with subsequent coating, first turn the adjusting screw 415 to move the arc cleaning plate 416 up and down so that the arc cleaning plate 416 contacts the outer surface of the film head. After contact, turn on the drive motor 411 to rotate the threaded rod 412. Under the limit of the limit rod 413, the slider 414 moves outside the threaded rod 412 to drive the arc cleaning plate 416 to scrape off the coating material attached to the outside of the membrane head. Turn on the electric pump 421 to generate suction. Under the action of the absorption tube 423 and the suction head 424, the coating material generated during scraping is absorbed, and the coating material can be transported to the inside of the recovery frame 426 through the output pipe 425. After the processing work is completed, pull the handle 427 to take out the recovery frame 426, and uniformly recycle the accumulated coating material inside. Under the action of the slit membrane head cleaning mechanism 4, it can be ensured that the membrane head is switched more smoothly and the problem of coating material waste can be avoided. When the membrane head in the slit membrane head group 33 is greatly worn, the slide bar 52 can be pulled to make the pressure column 53 lose the pressure on the membrane head, and then the corresponding membrane head can be removed for replacement. After the replacement is completed, align the pressure column 53 with the connection groove of the membrane head, release the slide rod 52, and under the action of the first spring 54, the pressure column 53 will return to the initial position and squeeze the membrane head to complete the replacement process, thereby improving the coating efficiency.

[0034] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A slit coating device for car covers with a film head switching function, comprising a coating machine body (1), a coating roller group (2) for coating is arranged inside the coating machine body (1), a driving adjustment device (31) is arranged in the coating machine body (1), a rotating frame (32) is arranged at the output end of the coating machine body (1), and a slit film head group (33) is arranged in the rotating frame (32), characterized in that: The coating machine body (1) is provided with a slit membrane head cleaning mechanism (4) capable of cleaning each group of membrane heads in the slit membrane head group (33) to avoid interference with the coating work when switching the membrane heads; the slit membrane head cleaning mechanism (4) comprises a cleaning component (41) for cleaning the membrane heads and a recovery component (42) for recovering the coating generated during cleaning.

2. A slit coating device for car covers with a film head switching function according to claim 1, characterized in that: The cleaning assembly (41) comprises a driving motor (411) and a limiting rod (413); the driving motor (411) is arranged outside the coating machine body (1); a threaded rod (412) is arranged on the output shaft of the driving motor (411); the limiting rod (413) is arranged inside the coating machine body (1); the threaded rod (412) is externally threadedly connected to a slider (414); the slider (414) is internally threadedly connected to an adjusting screw (415); and an arc-shaped cleaning plate (416) for cleaning the surface of the membrane head is arranged at the bottom of the adjusting screw (415).

3. The slit coating device for car covers with a film head switching function according to claim 2, characterized in that: The slider (414) is provided with a through hole for the limiting rod (413) to pass through, and the arc-shaped cleaning plate (416) can contact the membrane head at a corresponding position by adjusting the adjusting screw rod (415).

4. The slit coating device for car covers with a film head switching function according to claim 1, characterized in that: The recycling component (42) comprises an electric pump (421) and a support frame (422); an absorption tube (423) and an output tube (425) are arranged outside the electric pump (421); a suction head (424) for absorbing coating material generated during cleaning is arranged on a side of the absorption tube (423) away from the electric pump (421); a recycling frame (426) is slidably arranged in the coating machine body (1); and a handle (427) is arranged outside the recycling frame (426).

5. The slit coating device for car covers with a film head switching function according to claim 4, characterized in that: A connection hole for the absorption tube (423) to pass through is provided inside the support frame (422); the absorption tube (423) is arranged in a telescopic manner; and the suction head (424) faces the outside of the membrane head.

6. The slit coating device for car covers with a film head switching function according to claim 1, characterized in that: The rotating frame (32) is provided with an installation component (5) for quickly installing the membrane head in the slit membrane head group (33), the installation component (5) has a connecting pipe (51), the connecting pipe (51) is arranged inside the rotating frame (32), a sliding rod (52) is slidably arranged in the connecting pipe (51), a pressing column (53) is arranged outside the sliding rod (52), and a first spring (54) is sleeved on the outside of the sliding rod (52).

7. The slit coating device for car covers with a film head switching function according to claim 6, characterized in that: The first spring (54) is arranged between the pressure column (53) and the rotating frame (32), and connection grooves are provided at corresponding positions of the membrane heads in the slit membrane head group (33) and the pressure column (53).

Citation Information

Patent Citations

  • Coating die head structure and slit type coating device

    CN118788555A