Scrap iron separator with oil leakage net
By setting up an oil leakage net and screening rod in the iron chip separator, combining a vibration motor and a chip barrier rod, the synchronous separation of iron chips and workpieces is achieved, solving the problem of oil after traditional separation, and improving work efficiency and separation effect , reduces production costs.
Patent Information
- Application Number
- CN202421017142.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
After the existing iron chip separator is separated, the iron chips and workpieces are both oiled, and a separate precipitation and oil filter device is needed. The precipitation time is long, the equipment takes up a large area, time and effort, and the traditional precipitation oil filter effect is poor, so the separation is The rate is not high and the production cost is high.
An iron chip separator with an oil leakage net was designed. By setting up a screening rod to form a gap for the iron chip falling, the workpiece is ejected and fallen to the oil leakage net by using a vibrating motor, and combined with a chip barrier rod to prevent the iron chip from entering the oil leakage net. The separation of iron filings and waste liquid is achieved, and the oil and liquid are separated from the workpiece by kinetic energy impact.
The synchronous separation of iron filings and workpieces is achieved, and the complex process of collecting, handling and oil removal of oiled workpieces is reduced, working efficiency is improved, production costs are reduced, and separation effect is improved.
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Figure CN222306361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron chip separation, in particular to an iron chip separator with an oil leakage net. Background Art
[0002] During the processing and forming of workpieces (such as screws, bolts, etc.), it is inevitable that some iron filings will be mixed in. If they fall directly into the collection bin, it will be difficult to clean up the iron filings. The remaining iron filings can easily scratch the thread surface and affect the quality of the bolts. Therefore, the iron filings must be separated and picked out from the workpiece.
[0003] For example, a chip separator disclosed in Chinese utility model CN202022436938.1 mainly comprises a preliminary separation section extending from a feeding platform, an auxiliary separation section located below the preliminary separation section, a chip dropping port formed between the preliminary separation section and the auxiliary separation section, and a chip collecting seat arranged below the preliminary separation section, the auxiliary separation section and the chip dropping port, wherein the preliminary separation section and the auxiliary separation section respectively have a plurality of screening rods and a dropping gap formed between the screening rods; therefore, the workpiece formed by the forming machine can be separated from the chips by the chip dropping port and the dropping gap during the process of passing through the separation zone. Not only is the structure simple, but the operation can also be used for workpieces of different sizes, thereby increasing the convenience of use.
[0004] Although the workpiece and iron chips are separated by the gap between the screening rods, after separation, the separated iron chips and workpieces are both oily and require a separate device for sedimentation and oil filtration. Therefore, secondary transportation is required, and the sedimentation time is long. At the same time, the sedimentation equipment occupies a large area and is time-consuming and labor-intensive. In addition, the traditional sedimentation oil filtration effect is poor, the separation rate is not high, and the production cost is high. Utility Model Content
[0005] In view of this, the utility model provides an iron chip separator with an oil leakage net to solve the above technical problems.
[0006] A chip separator with an oil leakage net comprises an equipment body, a material flow channel arranged on the equipment body, and a chip removal device arranged on the material flow channel. The material flow channel comprises a feed port located on one side of the equipment body, a discharge port located on the other side of the equipment body, and a chip removal port located between the feed port and the discharge port. The discharge port is located in the logistics direction of the feed port, and the height of the discharge port from the ground is less than the height of the feed port from the ground. The chip removal port is located between the feed port and the discharge port, and is arranged adjacent to the discharge port, and the opening direction is perpendicular to the horizontal plane. The chip removal device comprises a plurality of screening rods arranged at the chip removal port, and an oil leakage net arranged at the discharge port. The screening rods are arranged at intervals and in parallel on the chip removal port, and the axial direction of the rod body is consistent with the inclination direction of the material flow channel, and a gap is arranged between adjacent rod bodies. The oil leakage net is arranged in the logistics direction of the screening rod, and is an inclined mesh structure, and the inclination direction is opposite to the inclination direction of the screening rod.
[0007] Furthermore, the equipment body is a main body part used to carry the above-mentioned structures, and is made of one or more materials including stainless steel, alloy, and cast iron.
[0008] Furthermore, the bottom of the device body is connected to a vibration motor.
[0009] Furthermore, the feed port is located on one side of the equipment body and is connected to the thread rolling machine or the discharge device of the previous process, and an oil leakage hole is provided at the feed port.
[0010] Furthermore, a collecting box for collecting iron chips is also provided below the chip discharge port.
[0011] Furthermore, the cross-sectional shape of the screening rod is circular.
[0012] Furthermore, the cross-sectional shape of the screening rod is a polygon that interlocks with each other.
[0013] Furthermore, the oil leakage net is made of stainless steel, and an oil collecting box is arranged underneath.
[0014] Compared with the prior art, the iron chip separator with an oil leakage net provided by the utility model forms a gap for iron chips to fall by setting the screening rod, and the workpiece is ejected and falls into the oil leakage net due to the vibration, thereby achieving the purpose of separating iron chips. At the same time, by setting the chip blocking rod, the falling iron chips are blocked from entering the oil leakage net, thereby improving the chip removal effect. Finally, by setting the oil leakage net, the workpiece after chip removal is deoiled, and the oil is separated from the workpiece through the kinetic energy impact between the workpiece and the oil leakage net, thereby improving work efficiency and separation effect, so that the equipment can separate the waste liquid on the workpiece while separating the iron chips and the workpiece, thereby reducing the need for complex procedures of collecting, transporting, and deoiling the oil-carrying workpiece, realizing the integration of chip removal and deoiling, improving work efficiency, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides a schematic structural diagram of an iron chip separator with an oil leakage net.
[0016] Figure 2 for Figure 1 Side view of a chip separator with an oil leakage screen. DETAILED DESCRIPTION
[0017] The following is a further detailed description of the specific embodiments of the present invention. It should be understood that the description of the embodiments of the present invention herein is not intended to limit the protection scope of the present invention.
[0018] like Figure 1 to Figure 2 As shown, it is a schematic diagram of the structure of the iron chip separator with oil leakage net provided by the utility model. The iron chip separator with oil leakage net includes a device body 10, a material flow channel 20 arranged on the device body 10, and a chip removal device 30 arranged on the material flow channel 20. It can be imagined that the iron chip separator with oil leakage net also includes some other functional modules such as a waste collection box, an oscillation device, etc., which are well known to those skilled in the art and will not be described one by one here.
[0019] The equipment body 10 is a main body part for supporting the above structures, and can be made of rigid materials such as stainless steel, alloy, cast iron, etc. to ensure its stability and reliability. The bottom of the equipment body 10 is connected to a vibration device, such as a vibration motor, so that the iron chips and the workpieces can jump in the chip removal device 30 and be separated by vibrating the equipment body 10.
[0020] The material flow channel 20 is an inclined flow channel for the movement of the workpiece, and includes a feed port 21 located on one side of the equipment body 10 , a discharge port 22 located on the other side of the equipment body 20 , and a chip removal port 23 located between the feed port 21 and the discharge port 22 .
[0021] The feed port 21 is located on one side of the equipment body 10 and is connected to the thread rolling machine or the discharge device of the previous process, and an oil leakage hole is provided at the feed port 21, so that when a workpiece that has been thread rolled, such as a screw, falls from above the feed port 21 into the material flow channel 20 and hits the material flow channel 20, part of the oil on the workpiece will flow out from the oil leakage hole to achieve preliminary degreasing.
[0022] The discharge port 22 is located in the logistics direction of the feed port 21, and the height of the discharge port 21 from the ground is smaller than the height of the feed port 21 from the ground, so that after the workpiece enters the material flow channel 20, it will slide from the feed port 21 to the discharge port 22 along the material flow channel 20 under the action of gravity.
[0023] The chip discharge port 23 is located between the feed port 21 and the discharge port 22, and is disposed adjacent to the discharge port 22, and the opening direction is perpendicular to the horizontal plane, so that when passing through the chip discharge port 23, the iron chips screened by the chip discharge device 30 fall from the chip discharge port 23 under the action of gravity. Correspondingly, a collecting box for collecting iron chips can also be disposed below the chip discharge port 23, which is an existing technology that can be thought of by those skilled in the art, so it will not be described in detail one by one here.
[0024] The chip removal device 30 includes a plurality of screening rods 31 disposed at the chip removal port 23 , and an oil leakage net 32 disposed at the discharge port 22 .
[0025] The screening rods 31 are arranged at intervals and in parallel on the chip removal opening 23, and the axial direction of the rod body is consistent with the inclination direction of the material flow channel 20. A gap is set between adjacent rod bodies, so that when the material slides down the rod body, the iron chips fall from the gap under the action of vibration, and the bolt with the screw head continues to slide down along the rod body. In this embodiment, the screening rods 31 are arranged in two layers at intervals and staggered to facilitate the sliding of the workpiece. In addition, the cross-sectional shape of the screening rods 31 can be circular or can be a mutually interlocking polygon, which is not specifically limited here. It can be imagined that the gap between the screening rods 31 can be adjusted according to the size of the workpiece that needs to be chip removed.
[0026] The oil leakage net 32 is arranged in the logistics direction of the screening rod 31, and can be made of stainless steel, and is a mesh structure arranged obliquely, and the oblique direction is opposite to the oblique direction of the screening rod 31, so that when the workpiece slides up and down from the screening rod 31 and falls on the oil leakage net 32, it will collide with the net surface, thereby achieving the effect of separating the oil on the workpiece. In addition, an oil collection box can be arranged below the oil leakage net 32 to collect the oil leaked from the oil leakage net 32.
[0027] Compared with the prior art, the iron chip separator with an oil leakage net provided by the utility model forms a gap for iron chips to fall by setting the screening rod 31, and the workpiece is ejected and falls to the oil leakage net 32 due to the vibration, so as to achieve the purpose of separating iron chips. At the same time, by setting the chip blocking rod 34, the falling iron chips are blocked from entering the oil leakage net 32, thereby improving the chip removal effect. Finally, by setting the oil leakage net 32, the workpiece after chip removal is deoiled, and the oil is separated from the workpiece through the kinetic energy impact between the workpiece and the oil leakage net 32, thereby improving the work efficiency and separation effect, so that the equipment can separate the waste liquid on the workpiece while separating the iron chips and the workpiece, reducing the need for the complex process of collecting, transporting and deoiling the oil-carrying workpiece, realizing the integration of chip removal and deoiling, improving the work efficiency, and reducing the production cost.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent substitution or improvement within the spirit of the present invention are included in the scope of the claims of the present invention.
Claims
1. A chip separator with an oil leakage net, characterized in that: The iron chip separator with an oil leakage net includes an equipment body, a material flow channel arranged on the equipment body, and a chip removal device arranged on the material flow channel, the material flow channel includes a feed port located on one side of the equipment body, a discharge port located on the other side of the equipment body, and a chip removal port located between the feed port and the discharge port, the discharge port is located in the logistics direction of the feed port, and the height of the discharge port from the ground is less than the height of the feed port from the ground, the chip removal port is located between the feed port and the discharge port, and is arranged adjacent to the discharge port, and the opening direction is perpendicular to the horizontal plane, the chip removal device includes a plurality of screening rods arranged at the chip removal port, and an oil leakage net arranged at the discharge port, the screening rods are arranged at intervals and in parallel on the chip removal port, and the axial direction of the rod body is consistent with the inclination direction of the material flow channel, and a gap is arranged between adjacent rod bodies, the oil leakage net is arranged in the logistics direction of the screening rod, and is an inclined mesh structure, and the inclination direction is opposite to the inclination direction of the screening rod.
2. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The equipment body is a main body part used to carry the above-mentioned structures, and is made of one or more materials including stainless steel, alloy, and cast iron.
3. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The bottom of the device body is connected to a vibration motor.
4. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The feed inlet is located at one side of the equipment body and is connected to the thread rolling machine or the discharge device of the previous process, and an oil leakage hole is arranged at the feed inlet.
5. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: A collecting box for collecting iron chips is also arranged below the chip discharge port.
6. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The cross-sectional shape of the screening bar is circular.
7. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The cross-section of the screening rod is in the shape of mutually interlocking polygons.
8. The iron chip separator with oil leakage net as claimed in claim 1, characterized in that: The oil leakage net is made of stainless steel, and an oil collecting box is arranged below it.
Citation Information
Patent Citations
Scrap iron separator
CN213855554U