Double-transducer ultrasonic net rack

By adopting a combined structure of profile grid, support plate, support rib and guide rod in the ultrasonic grid, combined with the design of mounting seat and clamping block, the weld cracks of existing ultrasonic grids on materials with large specific gravity are solved. The problem of screen peeling has achieved safe and large-scale grid frames and firm installation of screens, improving screening performance and service life.

CN222306388UActive Publication Date: 2025-01-07XINXIANG GAOFU MACHINERY CO LTD
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Patent Information

Application Number
CN202420345178.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-07
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

When used in materials with large specific gravity, existing transducer ultrasonic mesh is prone to weld cracks and grid fractures, and cannot be large-scaled. The screen mesh is not installed firmly enough and can easily fall off during vibration.

Method used

Design a dual transducer ultrasonic mesh frame, through a combined structure of profile mesh frame, support plate, support rib, ultrasonic ring and guide rod, adopting hole punching of multiple support plates and support ribs to take into account strength and flexibility, and The design of the mounting base and clamping block ensures a secure installation of the screen.

Benefits of technology

This design solves the problems of weld cracking and grid fracture, is suitable for large-scale applications, and ensures that the screen is not easy to fall off during vibration through the design of clamping blocks, improving screening performance and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-transducer ultrasonic net rack, which comprises a sectional material net rack, four sides of the inner wall of the sectional material net rack are fixedly connected with flitch plates, the surfaces of the four flitch plates are fixedly connected with supporting plates, one end of each supporting plate is fixedly connected with an ultrasonic ring I, four sides of the inner wall of the ultrasonic ring I are fixedly connected with supporting ribs, and the supporting ribs are fixedly connected with the inner wall of the sectional material net rack. One ends of the four supporting ribs are fixedly connected with a second ultrasonic ring, a first groove is formed in the bottom end of the first ultrasonic ring, a first ultrasonic guide rod is welded to the inner wall of the first groove, a second groove is formed in the bottom end of the second ultrasonic ring, and a second ultrasonic guide rod is welded to the inner wall of the second groove. According to the double-transducer ultrasonic net rack, it can be guaranteed that the net rack reaches the required additional vibration frequency, meanwhile, it is guaranteed that the net rack is safely used and does not crack within the designed service life, and the double-transducer ultrasonic net rack is more suitable for being applied to a large-scale rotary vibration screen.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic grid frames, in particular to a double-transducer ultrasonic grid frame. Background Art

[0002] The rotary vibrating screen is a high-precision fine powder screening machine. In order to further improve the screening efficiency of the rotary vibrating screen, ultrasonic vibration is usually added to the conventional vibrating screen.

[0003] The vibrating screen mesh is usually attached to the mesh frame. The vibration generated by the ultrasonic transducer with a frequency of 34,000 Hz directly acts on the mesh frame, causing the mesh frame to produce high-frequency vibration with a small amplitude, and the mesh mesh also vibrates accordingly. However, the existing transducer ultrasonic mesh frame has the following disadvantages:

[0004] The profile grid of the existing transducer ultrasonic grid is often connected to the ultrasonic ring through a square tube support. The hollow rectangular tube is used as the support between the ultrasonic ring and the profile grid to improve the elasticity of the structure, that is, to reduce the structural rigidity. This external transducer structure is applicable to materials with small specific gravity, but when applied to materials with large specific gravity, weld cracking and grid breakage accidents are prone to occur, and it cannot be scaled up;

[0005] The existing transducer ultrasonic grid is often connected to the screen by bonding, which makes the installation of the screen not firm enough and is easy to fall off during vibration. Utility Model Content

[0006] The purpose of the utility model is to provide a dual-transducer ultrasonic grid to solve the problems raised in the above-mentioned background technology that the existing transducer ultrasonic grid is prone to weld cracking and grid breakage when applied to materials with high specific gravity, and cannot be scaled up. Since the transducer ultrasonic grid is often connected to the screen by bonding, the installation of the screen is not firm enough and it is easy to fall off during vibration.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dual-transducer ultrasonic grid frame, comprising a profile grid frame, the four sides of the inner wall of the profile grid frame are fixedly connected with a plate, the surfaces of the four plates are fixedly connected with a support plate, one end of the four support plates is fixedly connected with an ultrasonic ring 1, the four sides of the inner wall of the ultrasonic ring 1 are fixedly connected with a support rib, one end of the four support ribs is fixedly connected with an ultrasonic ring 2, a groove 1 is provided at the bottom end of the ultrasonic ring 1, an ultrasonic guide rod 1 is welded to the inner wall of the groove 1, a groove 2 is provided at the bottom end of the ultrasonic ring 2, an ultrasonic guide rod 2 is welded to the inner wall of the groove 2, the four sides of the top end of the profile grid frame are fixedly connected with a mounting seat, a threaded rod is threadedly connected to one side of the inner wall of the mounting seat, and one end of the threaded rod is rotatably connected to a clamping block through a bearing.

[0008] When a dual-transducer ultrasonic grid frame of the present technical solution is used, it can not only ensure that the grid frame reaches the required additional vibration frequency, but also ensure that the grid frame is used safely without cracking within the design life, and is more suitable for application on large-scale rotary vibrating screens.

[0009] As a preferred technical solution of the utility model, a plurality of circular holes are provided on the surface of the support plate and the surface of the support ribs, and the circular holes provide the support plate and the support ribs with both strength and flexibility.

[0010] As a preferred technical solution of the utility model, an extension part is provided at the bottom of the profile grid, and the provided extension part is more convenient for the installation of the ultrasonic grid.

[0011] As a preferred technical solution of the utility model, one end of the ultrasonic guide rod 1 and one end of the ultrasonic guide rod 2 are both provided with connection holes, and the ultrasonic guide rods are connected to the transducer device through the connection holes.

[0012] As a preferred technical solution of the utility model, an adaption groove is provided at one end of the support plate, and the provided adaption groove makes the end of the support plate fit more closely with the attachment plate.

[0013] As a preferred technical solution of the utility model, one end of the threaded rod away from the clamping block is fixedly connected to a rotating block. The rotating block is used to drive the threaded rod to rotate.

[0014] As a preferred technical solution of the utility model, the top and bottom of the inner wall of the mounting seat are provided with a slide groove, the inner walls of the two slide grooves are slidably connected with sliders, and the two sliders are respectively fixedly connected to the top and bottom of the clamping block. The provided slider and slide groove play a role in limiting and guiding the movement of the clamping block.

[0015] As a preferred technical solution of the utility model, the surface of the clamping block is provided with anti-skid teeth, which make the clamping block more stable when clamping the screen.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] By placing the ultrasonic transducer outside the rotary vibrating screen and not participating in the vibration, the cracking phenomenon of the weld at the connection between the ultrasonic transducer and the grid frame due to the high vibration frequency can be fundamentally solved. The ultrasonic ring is connected to each other or to the profile grid through multiple support plates and support ribs, and each support plate is perforated, so that the structure takes into account both strength and flexibility. The ultrasonic grid adopts a binary symmetrical arrangement of ultrasonic rings, which is conducive to the development of large-scale ultrasonic vibration of the rotary vibrating screen.

[0018] 2. By setting mounting seats at four positions of the ultrasonic grid, after the screen is adhered, the rotating blocks at four positions are rotated to drive the clamping blocks to move and clamp the screen, thereby making it difficult for the screen to fall off during the vibration process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a top view of the utility model;

[0021] Figure 3 It is a partial cross-sectional view of the utility model;

[0022] Figure 4 This is a structural schematic diagram of the support plate of the utility model;

[0023] Figure 5 It is a cross-sectional view of the mounting seat of the utility model.

[0024] In the figure: 1. profile grid; 2. support plate; 3. ultrasonic ring 1; 4. support rib; 5. ultrasonic ring 2; 6. groove 1; 7. ultrasonic guide rod 1; 8. round hole; 9. extension part; 10. connecting hole; 11. groove 2; 12. ultrasonic guide rod 2; 13. plate; 14. mounting seat; 15. threaded rod; 16. rotating block; 17. clamping block; 18. anti-skid teeth; 19. bearing; 20. slider; 21. slide groove; 22. adapter groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides a dual-transducer ultrasonic grid frame, including a profile grid frame 1, the four sides of the inner wall of the profile grid frame 1 are fixedly connected with a plate 13, the surfaces of the four plates 13 are fixedly connected with a support plate 2, one end of the four support plates 2 is fixedly connected with an ultrasonic ring 13, the four sides of the inner wall of the ultrasonic ring 13 are fixedly connected with a support rib 4, one end of the four support ribs 4 is fixedly connected with an ultrasonic ring 2 5 for driving the screen to vibrate, a groove 16 is provided at the bottom end of the ultrasonic ring 13, an ultrasonic guide rod 17 is welded to the inner wall of the groove 16, a groove 2 11 is provided at the bottom end of the ultrasonic ring 2 5, an ultrasonic guide rod 2 12 is welded to the inner wall of the groove 2 11 for connecting an external transducer, the four sides of the top end of the profile grid frame 1 are fixedly connected with a mounting seat 14, a threaded rod 15 is threadedly connected to one side of the inner wall of the mounting seat 14, and one end of the threaded rod 15 is rotatably connected to a clamping block 17 through a bearing 19 for clamping the screen.

[0027] When in use, the ultrasonic transducer is outside the rotary vibrating screen and does not vibrate with the grid, but transmits the ultrasonic vibration to the ultrasonic ring through two ultrasonic guide rods. This can fundamentally solve the cracking phenomenon caused by the weld at the connection between the ultrasonic transducer and the grid due to excessively high vibration frequency. In order to improve the vibration strength of the screen, the grid adopts a symmetrical design of binary ultrasonic rings, each connected to a conduction rod, and the ultrasonic rings are connected to each other or to the profile grid 1 through multiple support plates 2 and support ribs 4. The binary symmetrical arrangement of the ultrasonic rings is conducive to the development of large-scale ultrasonic vibration of the rotary vibrating screen;

[0028] The surface of the support plate 2 and the surface of the support rib 4 are provided with a plurality of circular holes 8 to improve flexibility. An extension portion 9 is provided at the bottom of the profile grid 1 for easy installation. One end of the ultrasonic guide rod 1 7 and one end of the ultrasonic guide rod 2 12 are provided with a connecting hole 10 for connecting the transducer. An adapting groove 22 is provided at one end of the support plate 2 to improve the fit.

[0029] When in use, holes are punched on each support plate 2 and support rib 4, so that the structure has both strength and flexibility. The provided extension portion 9 facilitates the clamping and installation of the ultrasonic grid. The connection hole 10 on the ultrasonic guide rod is used for connection with the transducer. The adapter groove 22 at the end of the support plate 2 makes the connection with the adhesive plate 13 more closely fitted.

[0030] The end of the threaded rod 15 away from the clamping block 17 is fixedly connected to the rotating block 16 for easy rotation. The top and bottom ends of the inner wall of the mounting seat 14 are provided with sliding grooves 21. The inner walls of the two sliding grooves 21 are slidably connected with sliders 20, and the two sliders 20 are respectively fixedly connected to the top and bottom ends of the clamping block 17 to play a guiding role. The surface of the clamping block 17 is provided with anti-slip teeth 18 to improve the anti-slip property.

[0031] When in use, mounting seats 14 are provided at four positions of the ultrasonic grid. After the screen is adhered, the rotating block 16 is rotated to drive the threaded rod 15 to rotate. Since one end of the threaded rod 15 is connected to the clamping block 17 through a bearing 19, and under the guidance of the slider 20 and the slide groove 21, the clamping block 17 can move horizontally, and the screen is firmly clamped by the anti-slip teeth 18, so that the screen is not easy to fall off during the vibration process.

[0032] When used specifically, the utility model provides a dual-transducer ultrasonic grid frame, in which the ultrasonic transducer is outside the rotary vibrating screen and does not vibrate with the grid frame, but transmits the ultrasonic vibration to the ultrasonic ring through two ultrasonic guide rods, which can fundamentally solve the cracking phenomenon caused by the weld at the connection between the ultrasonic transducer and the grid frame due to excessively high vibration frequency. In order to improve the vibration strength of the screen, the grid frame adopts a symmetrical design of binary ultrasonic rings, each of which is connected to a conduction rod, and the ultrasonic rings are connected to each other or to the profile grid frame 1 through multiple support plates 2 and support ribs 4, wherein each support plate 2 is perforated, so that the structure has both strength and flexibility, and the binary symmetrical arrangement of the ultrasonic rings is conducive to The large-scale development of ultrasonic vibration of rotary vibrating screen finally takes into account the screening performance and long service life. It can not only ensure that the grid reaches the required additional vibration frequency, but also ensure that the grid is safely used without cracking within the design life, and is more suitable for application on large-scale rotary vibrating screen. Mounting seats 14 are provided at four positions of the ultrasonic grid. After the screen is adhered, the rotating block 16 is rotated to drive the threaded rod 15 to rotate. One end of the threaded rod 15 is connected to the clamping block 17 through the bearing 19, and under the guidance of the slider 20 and the slide groove 21, the clamping block 17 can move horizontally to clamp the screen, thereby preventing the screen from falling off during the vibration process.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dual-transducer ultrasonic grid, comprising a profile grid (1), characterized in that: The four sides of the inner wall of the profile grid (1) are fixedly connected to a plate (13), the surfaces of the four plates (13) are fixedly connected to a support plate (2), one end of the four support plates (2) is fixedly connected to an ultrasonic ring (3), the four sides of the inner wall of the ultrasonic ring (3) are fixedly connected to a support rib (4), one end of the four support ribs (4) is fixedly connected to an ultrasonic ring (5), a groove (6) is provided at the bottom end of the ultrasonic ring (3), an ultrasonic guide rod (7) is welded to the inner wall of the groove (6), a groove (11) is provided at the bottom end of the ultrasonic ring (5), an ultrasonic guide rod (12) is welded to the inner wall of the groove (11), and a mounting seat (14) is fixedly connected to the four sides of the top end of the profile grid (1), a threaded rod (15) is threadedly connected to one side of the inner wall of the mounting seat (14), and one end of the threaded rod (15) is rotatably connected to a clamping block (17) via a bearing (19).

2. The dual-transducer ultrasonic grid according to claim 1, characterized in that: A plurality of circular holes (8) are provided on the surface of the support plate (2) and the surface of the support rib (4).

3. The dual-transducer ultrasonic grid according to claim 1, characterized in that: An extension portion (9) is provided at the bottom of the profile grid (1).

4. The dual-transducer ultrasonic grid according to claim 1, characterized in that: One end of the ultrasonic guide rod 1 (7) and one end of the ultrasonic guide rod 2 (12) are both provided with a connection hole (10).

5. The dual-transducer ultrasonic grid according to claim 1, characterized in that: An adaption groove (22) is formed at one end of the support plate (2).

6. The dual-transducer ultrasonic grid according to claim 1, characterized in that: One end of the threaded rod (15) away from the clamping block (17) is fixedly connected to a rotating block (16).

7. The dual-transducer ultrasonic grid according to claim 1, characterized in that: The top end and the bottom end of the inner wall of the mounting seat (14) are both provided with a slide groove (21), the inner walls of the two slide grooves (21) are both slidably connected with a slider (20), and the two sliders (20) are respectively fixedly connected to the top end and the bottom end of the clamping block (17).

8. The dual-transducer ultrasonic grid according to claim 1, characterized in that: The surface of the clamping block (17) is provided with anti-slip teeth (18).