Laser cladding welding machine tool

By introducing adjustment structures and design of powder feeding hole grooves in the laser cladding welding machine tool, the problems of uneven welding and unstable workpieces in the prior art are solved, and a more uniform powder distribution and welding quality are achieved.

CN222307659UActive Publication Date: 2025-01-07TANGSHAN CONTINENTAL LASER ENG TECH CO LTD
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Patent Information

Application Number
CN202420607313.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-01-07
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing laser cladding welding machine tools cannot provide uniform metal powder distribution during welding, resulting in unsightly and unsolid welding, and lack stable support for welding workpieces, which are prone to deviations and errors.

Method used

A laser cladding welding machine tool including a base and an adjustment structure is designed. The welding workpiece is driven to rotate through the adjustment rod and the adjustment gear to ensure that it is applied and welded more stably and evenly on the welding seat, using powder feeding holes and grooves. Achieve uniform contact of metal powder.

Benefits of technology

By adjusting the structure, the uniform distribution of metal powder during welding is ensured, the stability and aesthetics of welding are improved, and the occurrence of welding errors is reduced.

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Abstract

The utility model provides a welding machine tool, belongs to the technical field of laser cladding equipment, and particularly relates to a laser cladding welding machine tool which comprises a base, an adjusting structure is arranged above the base, the adjusting structure comprises adjusting rods which are arranged in the base and symmetrically distributed, adjusting gears are connected to the adjusting rods, and the adjusting gears are connected to the adjusting rods. The adjusting gear is connected with a welding workpiece through a transmission gear, the other end of the welding workpiece is connected with a welding base arranged on the base, and the problem that in the prior art, when a laser cladding welding machine tool is used, the workpiece is not stable enough, welding is not uniform enough, and consequently the workpiece is attacked and scrapped is solved.
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Description

Technical Field

[0001] The utility model provides a welding machine tool, belongs to the technical field of laser cladding equipment, and particularly relates to a laser cladding welding machine tool. Background Art

[0002] Laser cladding welding machine is a special equipment. It generates a high-energy-density laser beam through a laser system, provides metal powder in combination with a powder supply system, and realizes multi-axis motion control with the help of a welding table and a motion control system to accurately cover the welding area. It is also equipped with a cooling system and a control system to realize cooling and monitoring control of the equipment, thereby realizing processes such as covering, repairing, coating and modifying the metal surface. It has high precision, high efficiency and flexible process parameter adjustment capabilities, and is suitable for the welding and repair needs of various metal materials.

[0003] The machine tools used for overlay welding under the existing technology cannot evenly provide metal powder during welding, resulting in uneven powder distribution, unsightly and weak welding. At the same time, there is a lack of auxiliary support at the welding point for the two workpieces to be welded. Not only can the powder not be placed stably during welding, but the workpieces may also deviate, resulting in welding errors. Utility Model Content

[0004] In order to make up for the deficiencies of the prior art, the embodiments of the present application provide a laser cladding welding machine tool, thereby solving the problem in the prior art that the workpiece is not stable enough and the welding is not uniform enough during use, thus causing the machine tool to be scrapped.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a laser cladding welding machine tool, comprising a base, an adjustment structure is provided above the base, the adjustment structure includes adjustment rods arranged inside the base and symmetrically distributed, the adjustment rods are connected to adjustment gears, the adjustment gears are connected to a welding workpiece through a transmission gear, and the other end of the welding workpiece is connected to a welding seat placed on the base.

[0006] Preferably: the outer sleeve of the base is provided with an outer shell placed on the base and outside the adjustment structure, the inner side of the outer shell is connected to a coating laser head corresponding to the welding seat, the other side of the welding seat is provided with a powder feeding hole connected to the inner side of the outer shell, and the welding seat is provided with a groove corresponding to the powder feeding hole.

[0007] Preferably, the welding seat is provided with a supporting groove corresponding to the overlay laser head and the powder feeding hole, and the supporting groove is communicated with the groove.

[0008] Preferably: an adjustment slot corresponding to the adjustment rod on one side is provided on one side of the base, and a threaded rod passing through the connection piece is connected to the lower part of the adjustment rod, and one end of the threaded rod near the adjustment slot is inserted into the outer shell.

[0009] Preferably: a buffer groove corresponding to the adjusting gear and the transmission gear is provided on one side of the adjusting rod close to the adjusting gear, and the interior of the buffer groove is connected to a limiting rod fixedly connected to the adjusting gear and the transmission gear respectively through a spring.

[0010] Preferably: a plurality of evenly distributed support rods are connected to the side of the transmission gear away from the adjusting rod; a blocking member fixedly connected to the adjusting rod is provided at one end of the adjustment gear away from the transmission gear; and a portion of gear teeth corresponding to the transmission gear are arranged on the adjustment gear.

[0011] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0012] The utility model provides an adjustment structure disposed inside the base, and by means of the rotation of the adjustment gear on the adjustment rod, the welding workpiece is intermittently driven to rotate, so that it can be more stably and evenly applied and welded on the welding seat. The metal powder contacts the welding workpiece through the welding seat, ensuring a more uniform contact surface.

[0013] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of a laser cladding welding machine tool of the utility model;

[0015] Figure 2 It is a three-dimensional schematic diagram of a welding base of a laser cladding welding machine tool of the utility model;

[0016] Figure 3 This is a cross-sectional view of a laser cladding welding machine tool of the utility model;

[0017] Figure 4 This is an exploded view of an adjustment structure of a laser cladding welding machine tool according to the utility model.

[0018] As shown in the figure:

[0019] 1. Base;

[0020] 11. welding workpiece; 12. welding seat; 13. outer shell; 14. overlay laser head; 15. powder feeding hole; 16. groove; 17. support groove; 18. threaded rod;

[0021] 2. Adjust the structure;

[0022] 21. Adjustment rod; 22. Adjustment gear; 23. Transmission gear; 24. Adjustment slot; 25. Support rod; 26. Blocking member;

[0023] 211. Connecting piece; 212. Buffer groove; 213. Spring; 214. Limiting rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0027] like Figure 1 and Figure 2 As shown, a laser cladding welding machine tool provided by the utility model includes a base 1, an adjusting structure 2 is provided above the base 1, an outer shell 13 is provided on the outside of the base 1 and is placed on the base 1 and outside the adjusting structure 2, the inner side of the outer shell 13 is connected to a cladding laser head 14 corresponding to a welding seat 12, the other side of the welding seat 12 is provided with a powder feeding hole 15 connected to the inner side of the outer shell 13, the welding seat 12 is provided with a groove 16 corresponding to the powder feeding hole 15, the adjusting structure 2 includes an adjusting rod 21 which is placed inside the base 1 and is symmetrically distributed, the adjusting rod 21 is connected to an adjusting gear 22, the adjusting gear 22 is connected to a welding workpiece 11 through a transmission gear 23, the other end of the welding workpiece 11 is connected to a welding seat 12 placed on the base 1, the welding seat 12 is provided with a supporting groove 17 corresponding to the cladding laser head 14 and the powder feeding hole 15, and the supporting groove 17 is connected to the groove 16.

[0028] In this embodiment, an adjustment structure 2 is provided inside the base 1, and the adjustment gear 22 on the adjustment rod 21 is rotated to intermittently drive the welding workpiece 11 to rotate, so that it can be more stably and evenly coated and welded on the welding seat 12. The metal powder contacts the welding workpiece 12 through the welding seat 12, ensuring a more uniform contact surface.

[0029] like Figure 3 and Figure 4 As shown, an adjustment groove 24 corresponding to the adjustment rod 21 on one side is provided on one side of the base 1, and a threaded rod 18 penetrating the connecting piece 211 is connected to the lower side of the adjustment rod 21 through a connecting piece 211, and the end of the threaded rod 18 close to the adjustment groove 24 is inserted into the outer shell 13, and a buffer groove 212 corresponding to the adjustment gear 22 and the transmission gear 23 is provided on the side of the adjustment rod 21 close to the adjustment gear 22, and a limiting rod 214 fixedly connected to the adjustment gear 22 and the transmission gear 23 is connected to the inside of the buffer groove 212 through a spring 213, and a plurality of evenly distributed support rods 25 are connected to the side of the transmission gear 23 away from the adjustment rod 21, and a blocking member 26 fixedly connected to the adjustment rod 21 is provided at the end of the adjustment gear 22 away from the transmission gear 23, and a part of the gear teeth corresponding to the transmission gear 23 are arranged on the adjustment gear 22.

[0030] In this embodiment, when the adjusting gear 22 is driven to rotate by an external force such as a driving motor or other existing technologies, the gear teeth on the adjusting gear 22 drive the transmission gear 23 to rotate. When the gear teeth leave the transmission gear 23 and contact the blocking member 26, the adjusting gear 22 will rise and lift the transmission gear 23. The transmission gear 23 lifts the welding workpiece 11 with the help of the support rod 25, so that the powder feeding hole 15 sends the metal powder to the groove 16 on the welding seat 12. It should be noted that the limiting rod 214 connected to the adjusting gear 22 and the transmission gear 23 are both T-shaped, and the end with a larger diameter is placed in the buffer groove 212 on the adjusting rod 21. The width of the opening of the buffer groove 212 is smaller than the width in the groove. Therefore, the movable connection between the gear and the adjusting rod 21 can be achieved with the help of the limiting rod 214. Because this technology is a relatively mature means under the existing technology and can be thought of by people in this field, it is not described in detail herein.

[0031] When in use, ensure that the laser cladding welding machine is in normal working condition, check whether all components are intact, and prepare the required metal powder and welding workpiece; the adjustment structure 2 is placed inside the base 1, and the adjustment gear 22 on the adjustment rod 21 is connected to the welding workpiece 11 through the transmission gear 23; the metal powder is sent to the groove 16 on the welding seat 12 through the powder feeding hole 15 to ensure that the metal powder evenly covers the welding area; the adjustment gear 22 is driven to rotate by an external force such as a driving motor and other existing technologies, and the gear teeth on the adjustment gear 22 drive the transmission gear 23 to rotate; when the gear teeth leave the transmission gear 23 and contact the blocking member 26, the adjustment gear 22 will rise and lift the transmission gear 23, and the transmission gear 23 will lift the welding workpiece 11 with the help of the support rod 25, so that the welding workpiece 11 is evenly coated and stably welded on the welding seat 12; after the welding is completed, stop the machine tool, check the welding quality, and ensure that the expected covering repair, coating and modification effects are achieved; clean the welding area, perform necessary maintenance on the machine tool, and ensure the long-term stable operation of the equipment.

[0032] Although the present invention has been disclosed as above in terms of preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.

Claims

1. A laser cladding welding machine tool, comprising a base (1), characterized in that: An adjustment structure (2) is provided above the base (1), the adjustment structure (2) comprising adjustment rods (21) arranged inside the base (1) and symmetrically distributed, the adjustment rods (21) being connected to adjustment gears (22), the adjustment gears (22) being connected to a welding workpiece (11) via a transmission gear (23), and the other end of the welding workpiece (11) being connected to a welding seat (12) arranged on the base (1).

2. A laser cladding welding machine tool according to claim 1, characterized in that: The base (1) is sleeved with an outer shell (13) placed on the base (1) and outside the adjustment structure (2); the inner side of the outer shell (13) is connected to a coating laser head (14) corresponding to the welding seat (12); the other side of the welding seat (12) is provided with a powder feeding hole (15) connected to the inner side of the outer shell (13); and the welding seat (12) is provided with a groove (16) corresponding to the powder feeding hole (15).

3. A laser cladding welding machine tool according to claim 2, characterized in that: The welding seat (12) is provided with a supporting groove (17) corresponding to the overlay laser head (14) and the powder feeding hole (15), and the supporting groove (17) is connected to the groove (16).

4. The laser cladding welding machine tool according to claim 2, characterized in that: An adjustment groove (24) corresponding to the adjustment rod (21) on one side is provided on one side of the base (1); a threaded rod (18) penetrating the connection piece (211) is connected below the adjustment rod (21) via a connection piece (211); an end of the threaded rod (18) close to the adjustment groove (24) is inserted into the outer shell (13).

5. The laser cladding welding machine tool according to claim 4, characterized in that: A buffer groove (212) corresponding to the adjusting gear (22) and the transmission gear (23) is provided on one side of the adjusting rod (21) close to the adjusting gear (22), and the interior of the buffer groove (212) is connected to a limiting rod (214) fixedly connected to the adjusting gear (22) and the transmission gear (23) via a spring (213).

6. The laser cladding welding machine tool according to claim 5, characterized in that: A plurality of evenly distributed support rods (25) are connected to one side of the transmission gear (23) away from the adjustment rod (21); a blocking member (26) fixedly connected to the adjustment rod (21) is provided at one end of the adjustment gear (22) away from the transmission gear (23); and a portion of gear teeth corresponding to and meshing with the transmission gear (23) are provided on the adjustment gear (22).