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381results about How to "Uniform welding" patented technology

Cold metal transition welding method and device thereof

The invention aims at providing a cold metal transition welding method and a device thereof. The device consists of an MAG (Metal Active Gas) welding wire automatic feeding unit, a vibration wire feeding unit and an argon arc hot wire welding gun unit; the MAG welding wire automatic feeding unit is connected with the vibration wire feeding unit; the vibration wire feeding unit is connected with the argon arc hot wire welding gun unit through a hose; the argon arc hot wire welding gun unit comprises a straightener, an auxiliary arc welding gun and a main TIG (Tungsten Inert Gas) arc welding gun; and the auxiliary arc welding gun and the main TIG arc welding gun compose a heating source of the argon arc hot wire welding gun unit. The welding method comprises the following steps of: switching on a welding main circuit, and initiating a main TIG arc to heat a welding workpiece; and starting the MAG welding wire automatic feeding unit and a vibrating motor after the arcing of an auxiliary arc is stable. According to the cold metal transition welding method and the device thereof, the welding process is stable, the welding quality is even, the wire-feeding speed and the welding current are independently adjusted, the device is simple, and the cost is low. Based on the ordinary MAG welding wire feeding and arc wire-heating equipment, the vibration wire feeding unit is introduced, thewire heating manner is changed, thus, the cold metal transition welding is realized.
Owner:LIAONING SUPOR SHOWER EQUIP

Active amorphous brazing filler metal for brazing ZrB2-SiC ceramic materials, preparation method for active amorphous brazing filler metal and brazing process

The invention discloses active amorphous brazing filler metal for brazing ZrB2-SiC ceramic materials, a preparation method for the active amorphous brazing filler metal and a brazing process, particularly relates to Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal for brazing ZrB2-SiC ultra-high-temperature ceramic materials, a preparation method for the Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal and a brazing process, and belongs to brazing filler metal in the amorphous and metallurgy fields. The components of the brazing filler metal comprise, by atomic percentage, 36.0-42.0% of Cu, 30.0-35.0% of Ti, 16.0-23.0% of Zr and the balance Ni. The melting temperature of the active amorphous brazing filler metal is 1110-1150 K, and the brazing temperature is 1183-1273 K. The Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal obtained through the rapid condensation technology has good wettability. The room temperature shearing strength of the ZrB2-SiC ultra-high-temperature ceramic materials brazed through the amorphous brazing filler metal in a vacuum brazing mode can be as high as 160 MPa and much higher than that of Cu-based and Ag-based brazing filler metal.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY AND SCIENCE

Robot stirring friction welding system and force position parallel loop hybrid control method thereof

ActiveCN104607795AConstant contact forceReal-time control of high-precision motionNon-electric welding apparatusFriction weldingContact force
The invention discloses a robot stirring friction welding system which comprises a robot body, a stirring friction welding machine head, a stirring needle, a fixing platform, a displacement sensor and a visual sensor. The stirring friction welding machine head is arranged below the robot body and fixedly connected with a mechanical arm of the robot body, the robot body controls the stirring friction welding machine head to move, and the stirring needle is arranged below the stirring friction welding machine head and moves along with the stirring friction welding machine head. The displacement sensor and the visual sensor are arranged on the fixing platform, and the fixing platform is used for carrying a workpiece to be welded. The contact force of the stirring needle of the stirring friction welding machine head and the workpiece to be welded is constant, the stirring needle moves along an ideal welding track, welding is uniform, the welding depth is consistent, the welding track is obtained through a control algorithm of an inverse kinematics or kinetic model, the welding track is accurate, convenience and practicability are achieved, and a robot can be controlled in real time to complete the high-precision movement for stirring friction welding.
Owner:宁波中创焊接技术有限公司

Pipeline outer opening aligning device and pipeline grouping welding method

The invention provides a pipeline outer opening aligning device and a pipeline grouping welding method. The pipeline outer opening aligning device comprises a body, a first connecting piece, a second connecting piece and at least two blocking pieces, wherein the body is cylindrical and composed of two semi-cylindrical parts, the first connecting piece is used for hinging the first ends of the two semi-cylindrical parts, the second connecting piece is arranged at the second ends of the two semi-cylindrical parts and used for fixedly connecting the second ends of the two semi-cylindrical parts, the blocking pieces have a preset certain thickness and protrude inwards from the inner surface of the body at preset intervals in the peripheral direction of the body at the roughly middle position in the axial length direction of the body, and the body is provided with openings which are formed between the blocking pieces in the peripheral direction of the body so that the side portions of the blocking pieces can be exposed. According to the pipeline outer opening aligning device, grouping cost is low, operation is easy and convenient to carry out, construction efficiency is high, weld joints formed after grouping are uniform, weld stress is small, and pipeline welding quality can be guaranteed.
Owner:PANGANG GRP ENG TECH

Assembly welding fixture and welding process for tank body and stirring blades of concrete mixer

The invention relates to an assembly welding fixture for a tank body and stirring blades of a concrete mixer and a process for welding by utilizing the welding fixture. According to the welding process, the moulded large partitioned stirring blades are attached to a blade parent plate on an inner cone male die correspondingly one by one and are subjected to butt welding to form an integral spiral blade in the partitioned tank body; the inner cone male die is pushed into the partitioned tank body by a lifting device, so that the spiral blade is in bonded with the tank body to weld quickly and fill gaps, and after bonding, the bonding part of the spiral blade and the partitioned tank body is subjected to spot welding; and a tank body rotating substrate which is put into the partitioned tank body is rotated and contracted by matching with the lifting device, so that the blade parent plate on the inner cone male die is separated from the large partitioned spiral blades, and the inner cone male die withdraws from the partitioned tank body. By the welding fixture and the welding process, the influence of harmful gas and dust on the health condition of operators due to small operation space during the welding in the tank body is avoided.
Owner:LUOYANG CIMC LINYU AUTOMOBILE

Full-automatic welding equipment

The invention discloses full-automatic welding equipment. Left and right connectors of a pipe and a trunk of the pipe are manually placed on a connector feeding mechanism and a feeding and discharging guide rail correspondingly, the left and right connectors of the pipe are grabbed by an industrial robot to a rotation welding mechanism, the trunk of the pipe is conveyed to the welding position through a chain, the rotation welding mechanism is provided with a clamping part and a servo motor, the left and right connectors of the pipe are clamped by the clamping part, and the two sides of the clamping part achieves packing and will achieve automatic positioning, the servo motor rotates to drive the left and right connectors of the pipe and the trunk of the pipe to rotate simultaneously; and a welding mechanism on the six-shaft industrial robot welds the connecting positions of the left and right connectors of the pipe and the trunk of the pipe, after welding is carried out, the welded pipe is conveyed out through discharging mechanisms on the other side of a left sliding table and the other side of a right sliding table to be conveyed to the lower layer of the feeding and discharging guide rail to be guided out, and the pipe automatically flows to an assembly line through an inclined rail. The full-automatic welding equipment is high in welding efficiency, free of limitation, stable in welding effect, good in coincidence and capable of welding truss pipes with multiple specifications, different lengths and multiple models in a full-automatic manner.
Owner:SHENZHEN YINUO JIYE TECH CO LTD

Laser welding method for ultrasonic vibration along with welding

The invention relates to a laser welding method for ultrasonic vibration along with welding, and belongs to the field of welding. According to the method, preheating is applied in the welding process,and ultrasonic vibration is applied to the front side of a weld joint at a certain distance behind a molten pool; a corresponding relation exists between the preheating temperature T and the distanced from the top end of an ultrasonic head to the welding position, wherein the relation expression is as follows: T is equal to 30d-40, the unit T is DEG C, and the unit d is mm; and the position, thepower and the force of ultrasonic application are adjusted according to the mechanical property of materials under the preheating temperature. According to the laser welding method, the welding residual stress can be effectively reduced, pores and cracks are reduced, and thus the fatigue performance of the weld joint is improved, and the welding deformation is reduced. By adopting the method, thetemperature gradient in the cooling process can be effectively reduced, and the residual stress is reduced; and the plasticity of the ultrasonic application area can be improved, and the ultrasonic effect is better. The ultrasonic impact can effectively reduce residual stress, refine crystal grains and reduce pores and cracks, and thus the fatigue performance of the weld joint is improved; and the metal plastic extension of the weld joint can effectively reduce the welding deformation.
Owner:DALIAN UNIV OF TECH

Material wettability improvement device and method based on multi-field coupling

The invention provides a material wettability improvement device and method based on multi-field coupling. The material wettability improvement device comprises an operation platform, a vacuum furnace stored on the operation platform, a high-voltage power supply control box, an ultrasonic auxiliary device, an electric field auxiliary device and a magnetic field auxiliary device. A rack on one side of the vacuum furnace is provided with a guide rail stand column. The upper end of the guide rail stand column is provided with a movable cross beam. An ultrasonic transducer is fixed to the cross beam. An ultrasonic variable-pressure rod stretches into the vacuum furnace through a corrugated pipe. The electric field auxiliary device is arranged below the ultrasonic variable-pressure rod. A sample is stored on an insulating ceramic plate and positioned through a stop block. The inner side of the vacuum furnace is further provided with a magnetic field power coil which generates a variable magnetic field after being applied with current. By adoption of the material wettability improvement device and method, the sample can be wetted under mutual assistance of an ultrasonic vibration load, an electric field and the magnetic field, and the problems that existing additionally arranged auxiliary equipment is simplex in applying mode, the ultrasonic applying mode is large in power loss, and simplex assistance is unobvious in sample wettability improvement effect are solved.
Owner:HENAN UNIV OF SCI & TECH
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