The invention relates to a method and a manufacturing process (attached drawing) for producing an environmentally-friendly decorative board by using a fast-growing poplar rotary
cut veneer, which mainly solve the problems of low
bonding strength,
high probability of
cracking and warping, uncompacted corner, high
formaldehyde release, low nail holding power,
high probability of falling, poor water proofing,
moisture proofing and fire proofing performance existing in the conventional decorative board. The production method and the manufacturing process are mainly characterized in that: the density of a finished board is determined by using the
apparent density (actually measured) of the fast-growing poplar rotary
cut veneer in comparison with the density of
red pine; a
compression ratio is determined according to the two densities; and the thickness of an
assembly is determined by using the
compression ratio. Modified
urea-
formaldehyde resin and
melamine resin are mixed as an
adhesive; and parameters for a
hot pressing process of a board blank are determined according to the
compression ratio, and curing temperature, time and pressure of an
adhesive. Decorative paper which is soaked in the
adhesive solution is adhered to the surface and the back surface of the board blank formed after
hot pressing, and then secondary
hot pressing is performed to finish the final environmentally-friendly decorative board. The production method and the manufacturing process have the advantages of
mechanical property of the finished product beyond that of timber, no
formaldehyde release, water proofing,
moisture proofing, fire proofing and
cracking prevention effects, high nail holding power, repeatedly detachable hardware and small variability.