Automatic welding flux ring combining machine

Abstract

The utility model relates to the technical field of welding, and discloses an automatic welding flux ring combining machine which comprises a welding machine and a conveying belt used for conveying materials, the welding machine is arranged on the side portion of the conveying belt, a feeding table used for feeding welding flux rings is arranged on the side portion of the welding machine, an intermittent assembly is arranged on the conveying belt, and the intermittent assembly is arranged on the conveying belt. Power is provided through the driving motor, so that the rotating wheel and the belt move, the shifting plate is driven to push the baffle to enable the solder rings to fall to the designated position, the automatic feeding process of the solder rings is achieved, meanwhile, through cooperative work of the rotating wheel and the conveying belt, automatic conveying and positioning of materials are achieved, the production efficiency and consistency are improved, and the production cost is reduced. And through the arrangement of the limiting rods, the movement range of the rotating wheels can be controlled easily, accurate conveying and positioning of materials are ensured, and therefore the automatic feeding and conveying process is achieved, the production efficiency and the product quality are improved, manual intervention is reduced, and the product quality and the production stability are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to an automatic solder ring bonding machine. Background Art

[0002] The solder ring joining machine is a welding device, mainly used to connect annular workpieces. According to different needs, this equipment meets the needs of various welding methods for different workpieces through the lifting and retracting of the cross arm and the movement of the trolley. It is equipped with an automatic (submerged arc) welding machine to achieve automatic welding. The inner ring seam welding machine is usually used for the automatic welding of the inner ring seam of cylindrical metal structural parts, such as wind towers, pressure vessels, boilers, petrochemicals, shipbuilding, automobiles and steel structures.

[0003] Aluminum is a lighter metal with a relatively low melting point, which is prone to produce scale or oxide layer during welding. The filler material in the solder ring can help fill the weld and provide additional metal material to make up for the material loss in the welding area and ensure the integrity and strength of the weld. At the same time, aluminum is prone to oxidation, especially at high temperatures, it easily reacts with oxygen in the air to form an oxide layer. The filler material in the solder ring can help prevent the aluminum material from contacting with oxygen in the air, reduce the occurrence of oxidation, and thus improve the quality and strength of the weld.

[0004] During the processing, appropriate welding parameters, including welding current, welding speed, gas flow, etc., are usually set according to factors such as the thickness, shape and welding method of the aluminum parts. The solder ring is properly installed on the welding area to ensure that it is in close contact with the weld joint and can provide sufficient filler material. Turn on the welding equipment, ignite and start welding.

[0005] During the processing, manual assembly is usually performed, and then the assembled parts are pushed into the welding position for welding. However, manual operation takes time and it is difficult to achieve continuous production, resulting in low production efficiency. At the same time, in the welding environment, operators may also be affected by factors such as sparks and harmful gases, increasing work safety risks. Therefore, it does not meet the existing needs. For this reason, we propose an automated solder ring bonding machine. Utility Model Content

[0006] The utility model provides an automatic solder ring bonding machine, which has an automatic feeding process for solder rings, and realizes automatic transportation and positioning of materials through the coordinated work of a rotating wheel and a conveyor belt, thereby improving production efficiency and consistency. It solves the problem mentioned in the above background technology that manual operation takes time and is difficult to achieve continuous production, resulting in low production efficiency. At the same time, in a welding environment, operators may also be affected by factors such as sparks and harmful gases, increasing the problem of work safety risks.

[0007] The utility model provides the following technical solution: an automated solder ring bonding machine, comprising a welding machine and a conveyor belt for conveying materials, wherein the welding machine is arranged on the side of the conveyor belt, a loading platform for loading solder rings is arranged on the side of the welding machine, and an intermittent component is arranged on the conveyor belt;

[0008] A feeding tube is installed on the feeding platform, a material storage space is opened in the feeding tube, a baffle is installed at the bottom of the feeding tube, torsion springs are installed on the baffle and the feeding tube, a plurality of rotating wheels are installed on the feeding platform, a belt is provided on the outer shell of the rotating wheel, the rotating wheels are connected with each other through the belt, and a paddle for moving the baffle is installed on the belt.

[0009] As an optional solution of the automatic solder ring bonding machine described in the utility model, wherein: the rotating wheels are provided in four, the four rotating wheels are arranged in a rectangular array on the loading platform, and the rotating wheels are located on the side of the loading barrel.

[0010] As an optional solution of an automated solder ring bonding machine described in the utility model, there is a limit rod on the loading platform for fixing the rotating wheel, and three limit rods are provided. The three limit rods are all inserted into the rotating wheel, and a through opening is opened on the loading platform, and a driving motor is inserted in the through opening. The output end of the driving motor is rotatably connected to the rotating wheel through the through opening, and a bearing is provided in the through opening.

[0011] As an optional solution of an automated solder ring bonding machine described in the utility model, the conveyor belt is configured as an aluminum belt conveyor belt, a support frame is installed outside the conveyor belt, and a conveying motor for driving the conveyor belt is arranged inside the support frame.

[0012] As an optional solution of an automated solder ring bonding machine described in the utility model, wherein: a groove is opened on the support frame, a telescopic rod is arranged in the groove, a correction plate is fixedly installed on the telescopic end of the telescopic rod, the correction plate and the telescopic rod are arranged in two groups, the two groups of correction plates and the telescopic rod are symmetrically arranged on the conveyor belt, and the correction plate is located on the front side of the loading platform.

[0013] As an optional solution of an automated solder ring bonding machine described in the utility model, wherein: the intermittent component includes a cavity opened in the support frame, the transmission motor is located in the cavity, the output end of the transmission motor is connected to a driving gear, a parasol gear is provided on the driving gear, the driving gear is meshed with the parasol gear, a rotating rod is installed on the parasol gear, and an intermittent rod is installed on the rotating rod.

[0014] As an optional solution of an automated solder ring bonding machine described in the utility model, wherein: the intermittent rods are provided in three numbers, the three intermittent rods are arranged in an umbrella shape with the rotating rod as the center, and the intermittent rods are located on the side of the correction plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. The automatic solder ring combining machine uses a driving motor to provide power to move the rotating wheel and the belt, driving the paddle to push the baffle to make the solder ring fall to the specified position, thereby realizing the automatic feeding process of the solder ring. At the same time, through the coordinated work of the rotating wheel and the conveyor belt, the automatic transportation and positioning of the material are realized, and the production efficiency and consistency are improved. The setting of the limit rod helps to control the movement range of the rotating wheel, so as to ensure the accurate transmission and positioning of the material, thereby realizing the automatic feeding and transportation process, improving production efficiency and product quality, improving production efficiency, reducing manual intervention, and ensuring product quality and production stability.

[0017] 2. The automatic solder ring bonding machine realizes intermittent material transmission through conveyor belts, conveyor motors and intermittent components. After the material enters the conveyor belt from the loading platform, the conveyor motor starts, the drive gear rotates, and the rotating rod on the bevel gear also starts to rotate. Several intermittent rods are fixed on the rotating rod. These intermittent rods will pause the material, thereby controlling the intermittent transmission of the material. At the same time, through the setting of the correction plate and the telescopic rod, it is ensured that the material maintains the correct interval and correction position during the transmission process, ensuring that the material and the welding ring are correctly corresponding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the utility model from top view.

[0019] Figure 2 It is a schematic diagram of the side structure of the main body of the utility model.

[0020] Figure 3 It is a schematic diagram of the cutaway structure of the loading platform of the utility model.

[0021] Figure 4 It is a schematic diagram of the three-dimensional cutaway structure of the feeding tube of the utility model.

[0022] Figure 5 It is a schematic diagram of the cutaway structure of the feeding pipe of the utility model.

[0023] Figure 6 It is a partially cutaway structural schematic diagram of the utility model.

[0024] Figure 7 This is a schematic diagram of other cutaway structures of the present invention.

[0025] In the figure: 100, welding machine; 200, conveyor belt; 210, support frame; 220, conveying motor; 230, groove; 231, telescopic rod; 240, correction plate; 300, loading platform; 310, loading tube; 320, storage space; 321, baffle; 322, torsion spring; 330, rotating wheel; 340, belt; 341, paddle plate; 350, limiting rod; 360, driving motor; 370, through port; 371, bearing; 400, intermittent assembly; 410, cavity; 420, driving gear; 430, umbrella gear; 440, rotating rod; 450, intermittent rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1: This embodiment is intended to promote the solution of the problem that manual operation takes time and is difficult to achieve continuous production, resulting in low production efficiency. At the same time, in the welding environment, operators may also be affected by sparks, harmful gases and other factors, increasing the risk of work safety. Please refer to Figure 1 - Figure 7 An automatic solder ring bonding machine includes a soldering machine 100 and a conveyor belt 200 for conveying materials. The soldering machine 100 is arranged on the side of the conveyor belt 200. A loading table 300 for loading solder rings is arranged on the side of the soldering machine 100. An intermittent component 400 is arranged on the conveyor belt 200.

[0028] A feeding tube 310 is installed on the feeding platform 300, and a storage space 320 is opened in the feeding tube 310. A baffle 321 is installed at the bottom of the feeding tube 310, and a torsion spring 322 is installed between the baffle 321 and the feeding tube 310. A plurality of rotating wheels 330 are installed on the feeding platform 300, and a belt 340 is provided on the outer cover of the rotating wheel 330. The rotating wheels 330 are connected to each other through the belt 340, and a shifting plate 341 for shifting the baffle 321 is installed on the belt 340.

[0029] There are four rotating wheels 330, which are arranged in a rectangular array on the loading platform 300, and the rotating wheels 330 are located on the side of the loading barrel. There are limit rods 350 on the loading platform 300 for fixing the rotating wheels 330, and there are three limit rods 350, which are all inserted into the rotating wheels 330. A through hole 370 is opened on the loading platform 300, and a driving motor 360 is inserted into the through hole 370. The output end of the driving motor 360 is rotatably connected to the rotating wheel 330 through the through hole 370, and a bearing 371 is arranged in the through hole 370. The conveyor belt 200 is set as an aluminum belt conveyor belt 200, and a support frame 210 is installed outside the conveyor belt 200, and a conveying motor 220 for driving the conveyor belt 200 is arranged in the support frame 210.

[0030] Before starting work, the specifications and requirements of the aluminum parts and the welding rings to be welded are determined. The materials to be welded are transported from the feeding area to the welding area by the conveyor belt 200. The conveyor belt 200 is driven by the conveying motor 220 to position the materials to be welded at the appropriate position.

[0031] When the solder ring is transported to the loading platform 300, the rotating wheel 330 and the belt 340 operate at a certain speed and rhythm. The paddle 341 on the rotating wheel 330 paddles the baffle 321, and the solder ring in the loading tube 310 on the loading platform 300 begins to slide downward, so that the solder ring enters the welding position. Then, because the torsion spring 322 has the ability to automatically reset, when the rotating wheel 330 rotates, the belt 340 and the paddle 341 on the belt 340 rotate, and as the paddle 341 rotates, the baffle 321 loses pressure and automatically resets, which can ensure that the material can be automatically installed with the solder ring, and the welding machine 100 provides appropriate welding energy to the material and the solder ring to complete the welding process. After the welding is completed, the conveyor belt 200 continues to transport the solder ring to the next welding area to prepare for the next round of welding. In this way, the requirements of continuous production and automated welding can be achieved.

[0032] The automatic solder ring bonding machine can realize the automation and continuity of the welding process, reduce the need for manual operation, improve production efficiency and product quality, and reduce work safety risks.

[0033] In this embodiment: power is provided by driving motor 360 to move the rotating wheel 330 and belt 340, driving the paddle plate 341 to push the baffle 321 so that the solder ring falls to the specified position, thereby realizing the automated feeding process of the solder ring. At the same time, through the coordinated work of the rotating wheel 330 and the conveyor belt 200, automatic transportation and positioning of materials are realized, and production efficiency and consistency are improved. The setting of the limit rod 350 helps to control the movement range of the rotating wheel 330, so as to ensure the accurate transmission and positioning of the material, thereby realizing the automated feeding and transportation process, improving production efficiency and product quality, improving production efficiency, reducing manual intervention, and ensuring product quality and production stability.

[0034] Embodiment 2: This embodiment is intended to solve the problem that the spacing between materials to be welded cannot be controlled, which may cause the materials and the welding ring to not correspond. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1 - Figure 7 .

[0035] A groove 230 is opened on the support frame 210, and a telescopic rod 231 is arranged in the groove 230. A correction plate 240 is fixedly installed on the telescopic end of the telescopic rod 231. The correction plate 240 and the telescopic rod 231 are arranged in two groups. The two groups of correction plates 240 and the telescopic rod 231 are symmetrically arranged on the conveyor belt 200, and the correction plate 240 is located on the front side of the loading platform 300.

[0036] The intermittent component 400 includes a cavity 410 opened in the support frame 210, the transmission motor 220 is located in the cavity 410, the output end of the transmission motor 220 is connected to a driving gear 420, a parasol gear 430 is provided on the driving gear 420, the driving gear 420 is meshed with the parasol gear 430, a rotating rod 440 is installed on the parasol gear 430, and an intermittent rod 450 is installed on the rotating rod 440.

[0037] The intermittent rods 450 are provided in three pieces, and the three intermittent rods 450 are arranged in an umbrella shape with the rotating rod 440 as the center, and the intermittent rods 450 are located on the side of the correction plate 240. When the material enters the conveyor belt 200, the conveying motor 220 is turned on to rotate the conveyor belt 200. As the conveying motor 220 is turned on, the driving gear 420 is driven to rotate. Since the driving gear 420 is meshed with the umbrella gear 430, the rotating rod 440 is rotated, thereby driving the intermittent rods 450 to rotate.

[0038] When the material reaches the intermittent rod 450 above the bevel gear 430, the intermittent rod 450 pauses the material so that the spacing of the materials can be kept consistent. When the material is transported to the loading platform 300, the telescopic rod 231 drives the correction plate 240 to correct the material so that the material can be accurately positioned with the solder ring. When the material falls above the solder ring, the feeding system is finished and waits for the next material to arrive. In this way, accurate material transmission, correction and positioning can be achieved, thereby helping to improve the efficiency and quality of the welding production line.

[0039] In this embodiment, intermittent material transmission is achieved through the conveyor belt 200, the transmission motor 220 and the intermittent assembly 400. After the material enters the conveyor belt 200 from the loading platform 300, the transmission motor 220 is started, the driving gear 420 rotates, and the rotating rod 440 on the bevel gear 430 also starts to rotate. A number of intermittent rods 450 are fixed on the rotating rod 440. These intermittent rods 450 will pause the material, thereby controlling the intermittent transmission of the material. At the same time, through the setting of the correction plate 240 and the telescopic rod 231, it is ensured that the material maintains the correct interval and correction position during the transmission process, and ensures that the material and the welding ring are correctly corresponding.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automated solder ring bonding machine, comprising a soldering machine (100) and a conveyor belt (200) for conveying materials, characterized in that: The welding machine (100) is arranged on the side of the conveyor belt (200), a loading platform (300) for loading a solder ring is arranged on the side of the welding machine (100), and an intermittent component (400) is arranged on the conveyor belt (200); A feeding tube (310) is installed on the feeding platform (300), a material storage space (320) is opened in the feeding tube (310), a baffle (321) is installed at the bottom of the feeding tube (310), and a torsion spring (322) is installed between the baffle (321) and the feeding tube (310). A plurality of rotating wheels (330) are installed on the feeding platform (300), a belt (340) is provided on the outer cover of the rotating wheel (330), the rotating wheels (330) are connected to each other through the belt (340), and a shifting plate (341) for shifting the baffle (321) is installed on the belt (340).

2. The automatic solder ring bonding machine according to claim 1, characterized in that: The number of rotating wheels (330) is four, and the four rotating wheels (330) are arranged in a rectangular array on the loading platform (300), and the rotating wheels (330) are located on the side of the loading platform.

3. The automatic solder ring bonding machine according to claim 1, characterized in that: The loading platform (300) is provided with a limiting rod (350) for fixing the rotating wheel (330), and the limiting rods (350) are arranged in three numbers. The three limiting rods (350) are all inserted into the rotating wheel (330). The loading platform (300) is provided with a through opening (370), and a driving motor (360) is inserted into the through opening (370). The output end of the driving motor (360) is rotatably connected to the rotating wheel (330) through the through opening (370), and a bearing (371) is arranged in the through opening (370).

4. The automatic solder ring bonding machine according to claim 1, characterized in that: The conveyor belt (200) is configured as an aluminum belt conveyor belt (200), a support frame (210) is installed outside the conveyor belt (200), and a conveying motor (220) for driving the conveyor belt (200) is arranged inside the support frame (210).

5. The automatic solder ring bonding machine according to claim 4, characterized in that: The support frame (210) is provided with a groove (230), a telescopic rod (231) is arranged in the groove (230), a correction plate (240) is fixedly installed at the telescopic end of the telescopic rod (231), the correction plate (240) and the telescopic rod (231) are arranged in two groups, the two groups of the correction plates (240) and the telescopic rod (231) are symmetrically arranged on the conveyor belt (200), and the correction plate (240) is located at the front side of the loading platform (300).

6. The automatic solder ring bonding machine according to claim 5, characterized in that: The intermittent component (400) comprises a cavity (410) opened in the support frame (210), the transmission motor (220) is located in the cavity (410), the output end of the transmission motor (220) is connected to a driving gear (420), a parasol gear (430) is arranged on the driving gear (420), the driving gear (420) is meshed with the parasol gear (430), a rotating rod (440) is installed on the parasol gear (430), and an intermittent rod (450) is installed on the rotating rod (440).

7. The automatic solder ring bonding machine according to claim 6, characterized in that: The intermittent rods (450) are arranged in three pieces, and the three intermittent rods (450) are arranged in an umbrella shape with the rotating rod (440) as the center, and the intermittent rods (450) are located on the side of the correction plate (240).

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