Automatic chip removal machine

Abstract

The utility model belongs to the technical field of machining, particularly relates to an automatic chip removal machine, and aims to solve the problems that an existing automatic chip removal machine is not good enough in chip removal effect, not high enough in working efficiency, not good enough in treatment effect on liquid and other substances appearing along with waste chips and the like. The top of the feeding box is detachably provided with a sealing top plate, the sealing top plate is used for sealing a feeding port of the feeding box, the top of the feeding box is fixedly provided with a first supporting frame and a second supporting frame, the first supporting frame and the second supporting frame are matched, and a material conveying cavity is formed in the first supporting frame and the second supporting frame. According to the automatic chip removal machine, rapid and continuous conveying of waste chips can be achieved, the automatic chip removal machine can be effectively matched with a production line to complete removal of the corresponding waste chips, the waste chips attached to the material conveying belt can be effectively removed through cooperation of the reciprocating lead screw and the cleaning bristles, and it is guaranteed that the waste chip removal effect is good.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to an automatic chip removal machine. Background Art

[0002] In the process of industrial production, the generation of waste chips is inevitable, especially in the fields of metal processing, machinery manufacturing, etc. The cleaning and discharge of waste chips not only affects production efficiency, but also affects the cleanliness of the working environment and the safety of workers. In the prior art, automatic chip conveyors are often used to clean waste chips. Automatic chip conveyors are machines used in machine tools such as CNC machine tools, modular machine tools and machining centers to automatically remove various types of chips. However, the existing automatic chip conveyors still have the following problems when in use:

[0003] When the existing automatic chip conveyor is in use, some of the waste chips may still remain on the conveyor belt when being discharged, and the cleaning effect of the waste chips is not good enough, and the cleaning efficiency is not high enough;

[0004] In addition, some waste chips are often accompanied by liquids or other harmful substances. If they cannot be separated and processed in a timely and effective manner, they may easily cause accumulation and overflow of liquids or other harmful substances, causing damage and pollution to equipment and the environment.

[0005] In view of the above problems, the utility model document proposes an automatic chip conveyor. Utility Model Content

[0006] The utility model aims to propose an automatic chip conveyor to solve the shortcomings of the prior art automatic chip conveyors, such as insufficient chip removal effect, insufficient working efficiency, and insufficient treatment effect on liquids and other substances accompanying the waste chips.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] Automatic chip conveyor, including:

[0009] A feed box, wherein a closed top plate is detachably provided on the top of the feed box, and the closed top plate is used to close the feed port of the feed box; a first support frame and a second support frame are fixedly installed on the top of the feed box, and the first support frame and the second support frame cooperate with each other, and a feeding cavity is formed inside the first support frame for conveying waste chips; a discharge port is provided at the bottom of the first support frame, and the discharge port is used to discharge waste chips;

[0010] It also includes a conveyor belt, which is composed of a plurality of chain plates and a plurality of connecting rods, and is used to convey waste chips;

[0011] It also includes three transmission shafts, two of which are rotatably disposed in the feeding cavity, and another transmission shaft is rotatably disposed in the feeding box, and the three transmission shafts are used to realize the transmission of the feeding belt;

[0012] A drive assembly, the drive assembly is used to provide power for the movement of the conveyor belt;

[0013] A cleaning component is used to clean waste chips on the conveyor belt.

[0014] In a possible design, the chain plate also includes a plurality of first fixing rings and a plurality of second fixing rings respectively arranged on both sides thereof, the plurality of first fixing rings and the plurality of second fixing rings are all fixedly connected to the chain plate, the plurality of first fixing rings are all matched with the plurality of second fixing rings of adjacent chain plates, and the two adjacent chain plates are rotatably connected via the same connecting rod.

[0015] In a possible design, the driving assembly includes a motor fixedly mounted on the top of the second support frame, a double-groove synchronous wheel is fixedly mounted on one end of the output shaft of the motor, one end of the transmission shaft of the adjacent motor rotates and passes through one side of the second support frame, a first synchronous wheel is fixedly mounted on the outer wall of the transmission shaft, the first synchronous wheel and the double-groove synchronous wheel are connected through a synchronous belt transmission, two transmission disks are fixedly mounted on the outer wall of the transmission shaft, a plurality of slots are provided on the outer walls of the two transmission disks, and the plurality of slots are respectively matched with corresponding connecting rods, and limiting slots are provided on both sides of the second support frame, and the plurality of connecting rods are slidably matched with the corresponding limiting slots.

[0016] In a possible design, the cleaning assembly includes a reciprocating screw rotatably mounted on the inner wall of the second support frame, the outer wall of the reciprocating screw is threadedly connected to a slider, the slider is slidably connected to one side of the second support frame, one side of the slider is fixedly mounted with cleaning bristles, the cleaning bristles are located above the discharge port, and the cleaning bristles cooperate with one side of the conveyor belt to clean waste chips attached to the conveyor belt, one end of the reciprocating screw rotates through one side of the second support frame and is fixedly mounted with a second synchronous wheel, and the second synchronous wheel is transmission-connected to the double-groove synchronous wheel via another synchronous belt.

[0017] In a possible design, a fixing plate is fixedly installed on the top of each of the plurality of chain plates, and the chain plates with fixing plates and the chain plates without fixing plates are spaced apart to make the waste chips more stable and less likely to fall off during the conveying process.

[0018] In one possible design, a filter is provided inside the feed box, and the filter is used to filter waste chips from the liquid in the feed box. A water pump is fixedly installed on the top of the feed box, and a liquid inlet pipe is fixedly installed at the liquid inlet of the water pump. One end of the liquid inlet pipe passes through the top of the feed box and extends into the feed box, and is used to extract the filtered liquid in the feed box. The liquid outlet of the water pump is connected to an external storage device through another pipe, so as to complete the storage of the extracted liquid.

[0019] In the present application, when in use, the device is moved to a suitable position, the device is started, and then the user can convey waste chips or liquid containing waste chips into the feed box. When the chip conveyor is working, the motor can drive the transmission shaft to rotate, and the transmission shaft can continuously move multiple connecting rods in the conveyor belt through two transmission disks to realize the transmission and transportation of the conveyor belt; when the conveyor belt is transmitting and conveying, the waste chips in the feed box can be moved to the surface of the conveyor belt, and the height of the conveyor belt can be lifted and transported until the waste chips move to the top of the discharge port, and then the waste chips will fall from the discharge port under the action of gravity and fall into the pre-set transport trolley below; Since fixed plates are arranged at intervals on the conveyor belt, the conveying effect of waste chips can be further improved, and waste chips are not easy to fall during transportation, which can further improve the efficiency of waste chip transportation; while the motor drives the conveyor belt to move, it can also use the second synchronous wheel to drive the reciprocating screw to rotate, and then the slider can drive the cleaning brush bristles to continuously reciprocate, which can clean the surface of the conveyor belt and ensure that the waste chips can be better discharged; a filter is also provided inside the feed box, which can filter the liquid containing waste chips in the feed box, and then the filtered liquid can be pumped out by a water pump to obtain a relatively pure liquid, completing the separation and corresponding recovery of waste chips and liquid.

[0020] Beneficial effects:

[0021] In the utility model, the automatic chip conveyor can realize the rapid and continuous conveying of waste chips through the fine conveying belt and the transmission shaft system, and can effectively cooperate with the production line to complete the discharge of corresponding waste chips, which not only greatly improves the efficiency of waste chip treatment, but also reduces the downtime of the production line, thereby improving the overall production efficiency;

[0022] In the utility model, the automatic chip conveyor can effectively remove the waste chips attached to the conveyor belt by arranging a cleaning component above the discharge port and utilizing the cooperation of the reciprocating screw rod and the cleaning brush bristles, thereby ensuring a good discharge effect of the waste chips and improving the work efficiency of the waste chip discharge;

[0023] In the utility model, the automatic chip conveyor can filter and recycle the liquid mixed with waste chips by equipping the filter screen and water pump system inside the feed box, which effectively saves resources, avoids pollution to the environment, ensures the continuous operation of the equipment, and has a good use effect;

[0024] In the utility model, the automatic chip conveyor can realize the rapid and continuous conveying of waste chips, can effectively cooperate with the production line to complete the discharge of corresponding waste chips, and through the cooperation of the reciprocating screw rod and the cleaning brush bristles, can effectively remove the waste chips attached to the conveyor belt, ensuring the good discharge effect of the waste chips, and at the same time can also filter and recycle the liquid mixed with the waste chips, effectively saving resources and ensuring the continuous operation effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional structural schematic diagram of the automatic chip conveyor proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the automatic chip conveyor proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the driving assembly of the automatic chip conveyor proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the internal structure of the second support frame of the automatic chip conveyor proposed by the utility model;

[0029] Figure 5 This is a schematic diagram of the transmission structure of the conveyor belt of the automatic chip conveyor proposed by the utility model;

[0030] Figure 6 This is a schematic diagram of the disassembled structure of the conveyor belt of the automatic chip conveyor proposed by the utility model;

[0031] Figure 7 This is a schematic diagram of the internal cross-sectional structure of the feed box of the automatic chip conveyor proposed by the utility model.

[0032] In the figure: 1. feed box; 2. closed top plate; 3. first support frame; 4. second support frame; 5. discharge port; 6. motor; 7. reciprocating screw; 8. slider; 9. cleaning brush; 10. feed belt; 11. transmission shaft; 12. double-groove synchronous wheel; 13. first synchronous wheel; 14. second synchronous wheel; 15. limit groove; 16. transmission plate; 17. slot; 18. connecting rod; 19. chain plate; 20. first fixed ring; 21. second fixed ring; 22. fixed plate; 23. water pump; 24. liquid inlet pipe; 25. filter. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0034] Example 1

[0035] Reference Figure 1-7 The automatic chip conveyor comprises: a feed box 1, a closed top plate 2, a first support frame 3, a second support frame 4, a discharge port 5, a conveyor belt 10, a transmission shaft 11, a drive assembly and a cleaning assembly.

[0036] A detachable closed top plate 2 is provided on the top of the feed box 1, and the closed top plate 2 is used to close the feed port of the feed box 1. A first support frame 3 and a second support frame 4 are also fixedly installed on the top of the feed box 1. The two cooperate with each other to form a feeding cavity inside for conveying waste chips. A discharge port 5 is provided at the bottom of the first support frame 3 for discharging waste chips.

[0037] The conveyor belt 10 is composed of a plurality of chain plates 19 and a plurality of connecting rods 18, and is used for conveying waste chips. A plurality of first fixing rings 20 and a plurality of second fixing rings 21 are respectively arranged on both sides of the chain plate 19, and these fixing rings are fixedly connected to the chain plate 19. The plurality of first fixing rings 20 cooperate with the plurality of second fixing rings 21 of adjacent chain plates 19, and the rotational connection between two adjacent chain plates 19 is realized through the connecting rod 18.

[0038] In this embodiment, three transmission shafts 11 are provided, two of which are rotatably provided in the feeding cavity, and another transmission shaft 11 is rotatably provided in the feeding box 1 . These three transmission shafts 11 are used to realize the transmission of the conveyor belt 10 .

[0039] The driving assembly includes a motor 6 fixedly mounted on the top of the second support frame 4, a double-groove synchronous wheel 12 is fixedly mounted on one end of the output shaft of the motor 6, one end of the transmission shaft 11 of the adjacent motor 6 rotates and passes through one side of the second support frame 4, a first synchronous wheel 13 is fixedly mounted on the outer wall of the transmission shaft 11, and the first synchronous wheel 13 and the double-groove synchronous wheel 12 are connected through a synchronous belt transmission. In addition, two transmission disks 16 are fixedly mounted on the outer wall of the transmission shaft 11, and a plurality of slots 17 are provided on the outer walls of the two transmission disks 16, and the slots 17 cooperate with the connecting rod 18; when the transmission shaft 11 rotates, the transmission disk 16 drives the connecting rod 18 through the slots 17, and then drives the chain plate 19 to move, thereby realizing the transmission of the conveyor belt 10, and limiting slots 15 are provided on both sides of the second support frame 4, and a plurality of connecting rods 18 are slidably matched with the corresponding limiting slots 15 to ensure the stability of the conveyor belt 10 during movement.

[0040] The cleaning assembly includes a reciprocating screw rod 7 rotatably mounted on the inner wall of the second support frame 4, and a slider 8 is threadedly connected to the outer wall of the reciprocating screw rod 7. The slider 8 is slidably connected to one side of the second support frame 4, and a cleaning brush 9 is fixedly mounted on one side of the slider 8. The cleaning brush 9 is located above the discharge port 5 and cooperates with one side of the conveyor belt 10 to clean the waste chips attached to the conveyor belt 10. One end of the reciprocating screw rod 7 rotates through one side of the second support frame 4 and is fixedly mounted with a second synchronous wheel 14. The second synchronous wheel 14 is transmission-connected to the double-groove synchronous wheel 12 through another synchronous belt to realize the rotation of the reciprocating screw rod 7, thereby driving the slider 8 and the cleaning brush 9 to reciprocate and clean the conveyor belt 10, thereby ensuring a good waste chip conveying and discharge effect and a high waste chip discharge efficiency.

[0041] The present application can be used in the field of mechanical processing technology, and can also be used in other fields applicable to the present application.

[0042] Example 2

[0043] refer to Figure 5 , 6 7. Improvement on the basis of Example 1: automatic chip conveyor, which is applied to the field of mechanical processing technology;

[0044] In order to make the waste chips more stable and not easy to fall off during the transportation process, a fixed plate 22 is fixedly installed on the top of each of the multiple chain plates 19, and the chain plates 19 with the fixed plates 22 and the chain plates 19 without the fixed plates 22 are arranged at intervals. This can increase the transportation amount of the waste chips and prevent the waste chips from sliding and falling during the transportation process.

[0045] In addition, a filter screen 25 is also provided inside the feed box 1, and the filter screen 25 is used to filter waste chips from the liquid in the feed box 1; a water pump 23 is fixedly installed on the top of the feed box 1, and a liquid inlet pipe 24 is fixedly installed at the liquid inlet of the water pump 23. One end of the liquid inlet pipe 24 passes through the top of the feed box 1 and extends into the feed box 1, and is used to extract the filtered liquid in the feed box 1. The liquid outlet of the water pump 23 is connected to an external storage device through another pipe to complete the storage of the extracted liquid.

[0046] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 6 and the water pump 23 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.

[0047] The working principle and use process of the present technical solution are as follows: when in use, the device is moved to a suitable position, the device is started, and then the user can convey the waste chips or the liquid containing waste chips into the feed box 1. When the chip conveyor is working, the motor 6 can drive the transmission shaft 11 to rotate, and the transmission shaft 11 can continuously move the multiple connecting rods 18 in the conveyor belt 10 through the two transmission plates 16, thereby realizing the transmission and transportation of the conveyor belt 10; when the conveyor belt 10 is transmitting and conveying, it can move the waste chips in the feed box 1 to the surface of the conveyor belt 10, and complete the height lifting and transportation until the waste chips move to the top of the discharge port 5, and then the waste chips will fall from the discharge port 5 under the action of gravity and fall into the pre-set In the transport trolley; since fixed plates 22 are arranged at intervals on the conveyor belt 10, the conveying effect of waste chips can be further improved, and the waste chips are not easy to fall during transportation, which can further improve the efficiency of waste chip transportation; while driving the conveyor belt 10 to move, the motor 6 can also use the second synchronous wheel 14 to drive the reciprocating screw 7 to rotate, and then the slider 8 can drive the cleaning bristles 9 to continuously reciprocate, which can clean the surface of the conveyor belt 10 and ensure that the waste chips can be better discharged; a filter screen 25 is also provided inside the feed box 1, which can filter the liquid containing waste chips in the feed box 1, and then the water pump 23 can be used to extract the filtered liquid to obtain a relatively pure liquid, completing the separation and corresponding recovery of waste chips and liquid.

[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Automatic chip conveyor, characterized in that: include: A feed box (1), the top of the feed box (1) is detachably provided with a closed top plate (2), the closed top plate (2) is used to close the feed port of the feed box (1), the top of the feed box (1) is fixedly installed with a first support frame (3) and a second support frame (4), the first support frame (3) and the second support frame (4) cooperate with each other, and a feeding cavity is formed therein for conveying waste chips, and a discharge port (5) is provided at the bottom of the first support frame (3), and the discharge port (5) is used to discharge waste chips; It also includes a conveyor belt (10), wherein the conveyor belt (10) is composed of a plurality of chain plates (19) and a plurality of connecting rods (18), and the conveyor belt (10) is used to transport waste chips; It also comprises three transmission shafts (11), wherein two of the transmission shafts (11) are rotatably disposed in the material conveying cavity, and another of the transmission shafts (11) is rotatably disposed in the material feeding box (1), and the three transmission shafts (11) are used to realize the transmission of the conveyor belt (10); A drive assembly, the drive assembly being used to provide power for the movement of the conveyor belt (10); A cleaning component is provided, wherein the cleaning component is used to clean waste chips on the conveyor belt (10).

2. The automatic chip conveyor according to claim 1, characterized in that: The chain plate (19) further comprises a plurality of first fixing rings (20) and a plurality of second fixing rings (21) respectively arranged on both sides thereof; the plurality of first fixing rings (20) and the plurality of second fixing rings (21) are all fixedly connected to the chain plate (19); the plurality of first fixing rings (20) are all matched with the plurality of second fixing rings (21) of adjacent chain plates (19); and two adjacent chain plates (19) are rotatably connected via a same connecting rod (18).

3. The automatic chip conveyor according to claim 2, characterized in that: The driving assembly comprises a motor (6) fixedly mounted on the top of the second support frame (4); a double-groove synchronous wheel (12) is fixedly mounted on one end of the output shaft of the motor (6); one end of the transmission shaft (11) of the adjacent motor (6) rotates and passes through one side of the second support frame (4); a first synchronous wheel (13) is fixedly mounted on the outer wall of the transmission shaft (11); the first synchronous wheel (13) and the double-groove synchronous wheel (12) are connected via a synchronous belt transmission; two transmission disks (16) are fixedly mounted on the outer wall of the transmission shaft (11); a plurality of slots (17) are respectively provided on the outer walls of the two transmission disks (16); the plurality of slots (17) are respectively matched with corresponding connecting rods (18); limiting slots (15) are provided on both sides of the second support frame (4); the plurality of connecting rods (18) are slidably matched with the corresponding limiting slots (15).

4. The automatic chip conveyor according to claim 3, characterized in that: The cleaning assembly comprises a reciprocating screw (7) rotatably mounted on the inner wall of the second support frame (4); the outer wall of the reciprocating screw (7) is threadedly connected with a slider (8); the slider (8) is slidably connected to one side of the second support frame (4); a cleaning bristle (9) is fixedly mounted on one side of the slider (8); the cleaning bristle (9) is located above the discharge port (5), and the cleaning bristle (9) cooperates with one side of the conveyor belt (10) to clean the waste chips attached to the conveyor belt (10); one end of the reciprocating screw (7) rotatably passes through one side of the second support frame (4) and is fixedly mounted with a second synchronous wheel (14); the second synchronous wheel (14) is transmission-connected to the double-groove synchronous wheel (12) through another synchronous belt.

5. The automatic chip conveyor according to claim 2, characterized in that: A fixing plate (22) is fixedly installed on the top of each of the plurality of chain plates (19), and the chain plates (19) installed with the fixing plates (22) and the chain plates (19) not installed with the fixing plates (22) are arranged at intervals, so as to make the waste chips more stable during the conveying process and not easy to fall off.

6. The automatic chip conveyor according to claim 1, characterized in that: A filter screen (25) is arranged inside the feed box (1), and the filter screen (25) is used to filter waste chips from the liquid in the feed box (1). A water pump (23) is fixedly installed on the top of the feed box (1), and a liquid inlet pipe (24) is fixedly installed at the liquid inlet of the water pump (23). One end of the liquid inlet pipe (24) passes through the top of the feed box (1) and extends into the feed box (1), and is used to extract the filtered liquid in the feed box (1). The liquid outlet of the water pump (23) is connected to an external storage device through another pipeline, and is used to complete the storage of the extracted liquid.

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