Polishing device for balance disc machining

By designing an adjustable support pad and vacuum air pump fixing device, combined with lateral and longitudinal moving modules, the comprehensive polishing of the balance plate of multiple sizes is achieved, and the problem of the existing technology being able to polish one diameter plate is solved. The scope of application has been expanded and the grinding efficiency has been improved.

CN222308380UActive Publication Date: 2025-01-07CHANGZHOU TIANREN PRECISION ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421061786.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-07
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing disc side grinding device can only polish one diameter of circular plates, and the scope of application is limited.

Method used

A grinding device for balancing disk processing is designed, including frames, lifting cylinders, transverse and longitudinal moving modules, adjustable support pads and vacuum air pumps, which can move grinding motors and grinding heads, suitable for balancing of a variety of different sizes. and remove the debris produced by the sanding through the vacuum tube.

Benefits of technology

All-round grinding of balancing discs of different sizes is achieved, avoiding contact damage with the placement plate, and facilitating fixation of balancing discs of different sizes is expanded, and the application scope of grinding devices is expanded.

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Abstract

The utility model relates to the field of polishing equipment, and discloses a polishing device for processing a balance disc, a transverse moving module is mounted on a lifting plate, a longitudinal moving module is mounted on a sliding block of the transverse moving module, a motor mounting frame is mounted on a sliding block of the longitudinal moving module, a polishing motor is mounted on the motor mounting frame, and a motor is mounted on the motor mounting frame. A grinding motor is installed on the upper portion of the rack, a grinding head is installed on an output shaft of the grinding motor, a containing plate is arranged above the rack in a suspended mode through a support, four supporting pads distributed in a cross shape are arranged above the containing plate in a sliding mode, and the grinding motor and the grinding head are installed on a sliding block of a transverse moving module. The transverse moving module is installed on the longitudinal moving module and is matched with a lifting air cylinder, so that a grinding motor and a grinding head can move to any position above the balance disc and on the side face of the balance disc, the surface of the balance disc, the surface of an outer ring and the surface of an inner ring are ground in an all-around mode, and the grinding device is suitable for balance discs of different sizes.
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Description

Technical Field

[0001] The utility model relates to the field of grinding equipment, in particular to a grinding device for processing a balancing disc. Background Art

[0002] The balancing disc is a disc placed behind the last-stage impeller (high-pressure end) of a centrifugal compressor. The axial thrust generated by the pressure difference of the gas on both sides of the disc is used to partially offset the axial force of the rotor. In order to reduce the roughness of its surface, it is often necessary to grind its surface. A disc side grinding device is disclosed in the Chinese utility model patent with the announcement number CN218837127U. The device uses a lifting component to drive the rotating component and the grinding wheel to move up and down. The rotating component can drive the grinding wheel to rotate. The grinding wheel can grind the side of the disc-shaped metal workpiece. During the grinding process, the dust collection component can absorb the debris generated by the grinding into the inside through the connecting groove. In the above structure, the grinding roller is arranged below the second connecting gear, and the second connecting gear is connected to the drive motor through a connecting rod. The grinding roller can make a circular motion, but the radius of its motion is fixed, that is, the device can only grind a circular plate of one diameter, and its scope of application is small. For this reason, we designed a grinding device for balancing disc processing. Utility Model Content

[0003] In order to solve the technical problem that only a circular plate with one diameter can be polished, the utility model provides a polishing device for processing a balancing disc.

[0004] The utility model is implemented by the following technical scheme: a grinding device for balancing disc processing, comprising a frame, two lifting cylinders are symmetrically arranged on the upper rear side of the frame, a lifting plate is installed on the top of the push rod of the lifting cylinder, a lateral moving module is installed on the lifting plate, a longitudinal moving module is installed on the slider of the lateral moving module, a motor mounting frame is installed on the slider of the longitudinal moving module, a grinding motor is installed on the motor mounting frame, and a grinding head is installed on the output shaft of the grinding motor;

[0005] A placement plate is suspended above the frame through a bracket, four support pads distributed in a cross shape are slidably arranged above the placement plate, and an air suction port is opened on the support pad, and a suction nozzle is embedded in the air suction port.

[0006] As a further improvement of the above scheme, a dust suction pipe is also provided on the motor mounting frame, the bottom end of the dust suction pipe is located above the front side of the grinding head, and the top end of the dust suction pipe is provided with a dust suction connector, which can be connected to an external suction pipe, and the other end of the suction pipe can be connected to the air inlet of an external vacuum cleaner, so that the debris and dust generated during grinding can be sucked away through the dust suction pipe.

[0007] As a further improvement of the above scheme, four adjustment slide holes distributed in a cross shape are opened above the frame, and a guide slider is extended downward from the lower end of the support pad, and the guide slider passes through the adjustment slide hole and is placed under the placement plate. The position of the support pad can be changed as needed, and a variety of balancing disks or discs or rings of different sizes can be placed and supported.

[0008] As a further improvement of the above scheme, the upper end surface of the support pad is placed 1-3 cm above the placement plate, and the four support pads move independently along the corresponding adjustment slide holes. The bottom end of the balance plate above the support pad is at a certain distance from the top of the placement plate, and the grinding head can grind its side without contacting the placement plate and causing damage.

[0009] As a further improvement of the above scheme, four guide rods distributed in a cross shape are arranged under the placement plate, and the guide slider is slidably sleeved on the guide rod through a sliding hole, and a screw hole is also opened on the guide slider, the screw hole is connected to the sliding hole, and a locking bolt is connected to the inner thread of the screw hole, and the inner end of the locking bolt is in close contact with the guide rod. By loosening the locking bolt, the guide slider can move straight along the guide rod, thereby changing the position of the support pad, and it can be fixed by tightening the locking bolt.

[0010] As a further improvement of the above scheme, the lower end of each suction nozzle is connected to an independent air pipe, the tail ends of the four air pipes are connected to a main pipe, and the tail end of the main pipe is connected to the air inlet end of the vacuum air pump. The vacuum air pump is placed inside the frame. The vacuum air pump can generate suction for each suction nozzle through the main pipe and four air pipes, thereby adsorbing and fixing the balance plate placed on the support pad. The air pipe is relatively long and has good flexibility, which makes it easy for the air pipe to move with the support pad.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model installs the grinding motor and the grinding head on the slider of the transverse moving module, and the transverse moving module is installed on the longitudinal moving module, and the lifting cylinder is arranged in cooperation, so that the grinding motor and the grinding head can be moved to any position above and on the side of the balancing plate, and then the surface, the outer ring surface and the inner ring surface are fully ground, and it is suitable for balancing plates of various sizes;

[0013] 2. By arranging four movable support pads on the placement plate, the support pads are provided with suction nozzles, and the air pipes and vacuum air pumps are arranged together, it can support and fix balance discs of various sizes, which can facilitate subsequent grinding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a grinding device for balancing disc processing provided by the utility model;

[0015] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0016] Figure 3 for Figure 1 The upper and lower isometric drawings;

[0017] Figure 4 It is a schematic diagram of the structure enlarged at B in 3;

[0018] Figure 5 for Figure 1 Front view diagram of .

[0019] Description of main symbols:

[0020] 1. Frame; 2. Lifting cylinder; 3. Lifting plate; 4. Lateral moving module; 5. Longitudinal moving module; 6. Placement plate; 61. Adjustment slide hole; 62. Support pad; 621. Air intake port; 63. Guide rod; 64. Guide slider; 65. Air pipe; 7. Grinding motor; 71. Motor mounting bracket; 72. Grinding head; 8. Dust suction pipe; 81. Dust suction connector. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0022] Example:

[0023] Please combine Figure 1-Figure 5 A grinding device for balancing disc processing in this embodiment includes a frame 1, two lifting cylinders 2 are symmetrically arranged on the upper rear side of the frame 1, a lifting plate 3 is installed on the top of the push rod of the lifting cylinder 2, a lateral moving module 4 is installed on the lifting plate 3, a longitudinal moving module 5 is installed on the slider of the lateral moving module 4, a motor mounting frame 71 is installed on the slider of the longitudinal moving module 5, a grinding motor 7 is installed on the motor mounting frame 71, and a grinding head 72 is installed on the output shaft of the grinding motor 7;

[0024] A placement plate 6 is suspended above the frame 1 through a bracket, and four support pads 62 distributed in a cross shape are slidably arranged above the placement plate 6. The support pads 62 are provided with air suction ports 621, and a suction nozzle is embedded in the air suction ports 621.

[0025] A dust suction pipe 8 is also provided on the motor mounting frame 71. The bottom end of the dust suction pipe 8 is located above the front side of the grinding head 72, and a dust suction connector 81 is provided at the top end of the dust suction pipe 8. The dust suction connector 81 can be connected to an external suction pipe 65, and the other end of the suction pipe 65 can be connected to the air inlet of an external vacuum cleaner. The debris and dust generated during grinding can be sucked away through the dust suction pipe 8.

[0026] Four cross-shaped adjustment slide holes 61 are provided above the frame 1, and a guide slider 64 is provided downwardly extending from the lower end of the support pad 62. The guide slider 64 passes through the adjustment slide hole 61 and is placed under the placement plate 6. The position of the support pad 62 can be changed as needed, and a variety of balancing disks or discs or rings of different sizes can be placed and supported.

[0027] The upper end surface of the support pad 62 is placed 1-3 cm above the placement plate 6, and the four support pads 62 move independently along the corresponding adjustment slide holes 61. The bottom end of the balance plate above the support pad 62 has a certain distance from the top of the placement plate 6. The grinding head 72 can grind its side without contacting the placement plate 6 and causing damage.

[0028] Four guide rods 63 distributed in a cross shape are arranged under the placement plate 6. The guide slider 64 is slidably sleeved on the guide rod 63 through a sliding hole, and a screw hole is also opened on the guide slider 64. The screw hole is connected to the sliding hole, and a locking bolt is connected to the inner thread of the screw hole. The inner end of the locking bolt is in close contact with the guide rod 63. Loosening the locking bolt can make the guide slider 64 move linearly along the guide rod 63, thereby changing the position of the support pad 62, and tightening the locking bolt to fix it.

[0029] The lower end of each suction nozzle is connected to an independent air pipe 65, and the tail ends of the four air pipes 65 are connected to a main pipe, and the tail end of the main pipe is connected to the air inlet end of the vacuum air pump. The vacuum air pump is placed inside the frame 1. The vacuum air pump can generate suction for each suction nozzle through the main pipe and the four air pipes 65, so as to adsorb and fix the balance plate placed on the support pad 62. The air pipe 65 is relatively long and has good flexibility, which makes it easy for the air pipe 65 to move along with the support pad 62.

[0030] The implementation principle of a grinding device for balancing disc processing in the embodiment of the present application is as follows: in actual use, first adjust the positions of the four support pads 62 according to the size of the balancing disc. Specifically, loosen the locking bolt on the guide slider 64 to allow the guide slider 64 to move linearly along the guide rod 63, and then the four support pads 62 can be moved separately, so that the four support pads 62 can be located under the balancing disc and stably support it, and then tighten the locking bolt again, at this time, the balancing disc can be placed on the four support pads 62, and then the vacuum air pump can generate suction through the main pipe and four air pipes 65 to enable each suction nozzle to generate suction, and then the balancing disc placed on the support pads 62 is adsorbed and fixed, and then the grinding motor 7 and the grinding head 72 can be moved to any position above and on the side of the balancing disc under the action of the lateral moving module 4, the longitudinal moving module 5 and the lifting cylinder 2, and then the surface thereof and the outer ring surface and the inner ring surface are fully ground;

[0031] By installing the grinding motor 7 and the grinding head 72 on the slider of the transverse moving module 4, and the transverse moving module 4 on the longitudinal moving module 5, and cooperating with the lifting cylinder 2, the grinding motor 7 and the grinding head 72 can be moved to any position above and on the side of the balancing plate, thereby performing all-round grinding on the surface, the outer ring surface, and the inner ring surface, and is suitable for balancing plates of various sizes;

[0032] By arranging four movable support pads 62 on the placement plate 6, the support pads 62 are provided with suction nozzles, and the air pipes 65 and vacuum air pumps are arranged in cooperation, it is possible to support and fix balancing discs of various sizes, which can facilitate subsequent grinding operations.

[0033] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A grinding device for balancing disc processing, comprising a frame (1), characterized in that: Two lifting cylinders (2) are symmetrically arranged on the upper rear side of the frame (1); a lifting plate (3) is installed on the top of the push rod of the lifting cylinder (2); a lateral moving module (4) is installed on the lifting plate (3); a longitudinal moving module (5) is installed on the slider of the lateral moving module (4); a motor mounting frame (71) is installed on the slider of the longitudinal moving module (5); a grinding motor (7) is installed on the motor mounting frame (71); and a grinding head (72) is installed on the output shaft of the grinding motor (7); A placement plate (6) is suspended above the frame (1) via a bracket, four support pads (62) distributed in a cross shape are slidably arranged above the placement plate (6), and an air suction port (621) is provided on the support pad (62), and a suction nozzle is embedded in the air suction port (621).

2. A grinding device for balancing disc processing as claimed in claim 1, characterized in that: The motor mounting frame (71) is also provided with a dust suction pipe (8), the bottom end of the dust suction pipe (8) is located above the front side of the grinding head (72), and the top end of the dust suction pipe (8) is provided with a dust suction connector (81).

3. A grinding device for balancing disc processing as claimed in claim 1, characterized in that: Four cross-shaped adjustment sliding holes (61) are provided above the frame (1); a guide sliding block (64) is provided at the lower end of the support pad (62) extending downward, and the guide sliding block (64) passes through the adjustment sliding hole (61) and is placed below the placement plate (6).

4. A grinding device for balancing disc processing as claimed in claim 3, characterized in that: The upper end surface of the support pad (62) is placed 1-3 cm above the placement plate (6), and the four support pads (62) move independently along the corresponding adjustment sliding holes (61).

5. A grinding device for balancing disc processing as claimed in claim 3, characterized in that: Four guide rods (63) distributed in a cross shape are arranged below the placement plate (6), and the guide slider (64) is slidably sleeved on the guide rod (63) through a sliding hole. A screw hole is also opened on the guide slider (64), and the screw hole is connected to the sliding hole. A locking bolt is connected to the inner thread of the screw hole, and the inner end of the locking bolt is in close contact with the guide rod (63).

6. A grinding device for balancing disc processing as claimed in claim 1, characterized in that: The lower end of each suction nozzle is connected to an independent air pipe (65), the tail ends of the four air pipes (65) are connected to a main pipe, and the tail end of the main pipe is connected to the air inlet end of a vacuum air pump, and the vacuum air pump is placed inside the frame (1).

Citation Information

Patent Citations

  • A disc side grinding device

    CN218837127U