Auxiliary device for air guide sleeve punching

By designing auxiliary devices for the flow shield, the pre-assembly and simultaneous punching of the main board and the secondary board is achieved by using the bracket and fixing mechanism, the problem of punching offset is solved, the finished product pass rate and processing efficiency are improved, and the parts are stored easily are stored easily. .

CN222308998UActive Publication Date: 2025-01-07HUBEI DONGLI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420865919.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-07
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the drilling process of the diversion cover, the main board and the secondary board lack effective positioning, resulting in hole offset, affecting the bolt connection effect and reducing the qualification rate of the finished product.

Method used

An auxiliary device including a bracket, a secondary plate fixing mechanism and a main plate fixing mechanism is designed. The pre-assembly and simultaneously drilling of the main plate and the secondary plate are achieved through a linear module and a bidirectional cylinder to avoid drilling errors and convenient storage through the storage mechanism. parts, improve processing efficiency.

Benefits of technology

It effectively avoids hole misalignment, improves the qualification rate and processing efficiency of the finished shroud, and ensures safe storage and convenient access of parts.

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Abstract

The utility model relates to an auxiliary device for air guide sleeve punching, which comprises a support, a storage mechanism is arranged in the support, an auxiliary plate fixing mechanism is arranged at the top of the support, a main plate fixing mechanism is arranged at the top of the support, the auxiliary plate fixing mechanism comprises two linear modules, and the linear modules are arranged on the support. The two linear modules are fixedly installed on the left side and the right side of the top of the support correspondingly, a first containing table is fixedly installed at the output ends of the linear modules, and a first anti-skid pad is fixedly installed at the top of the first containing table. According to the auxiliary device for air guide sleeve punching, through the arrangement of the auxiliary plate fixing mechanism and the main plate fixing mechanism, an air guide sleeve main plate and an air guide sleeve auxiliary plate can be pre-assembled in the assembling process, then punching can be directly conducted at the same time in the punching process of the air guide sleeve main plate and the air guide sleeve auxiliary plate, and therefore the punching dislocation situation is avoided; the qualified rate of finished fairing products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air deflector processing, in particular to an auxiliary device for drilling holes in the air deflector. Background Art

[0002] The deflector is an air deflector installed on the top of the cab of a truck or a tractor. Its main function is to effectively reduce the air resistance of the truck when it is traveling at high speed and reduce fuel consumption. During its processing, it needs to be injection molded, polished, assembled and sprayed to make its appearance more beautiful. Among them, the edge of the deflector needs to be punched during the assembly process so that the main board and the two side sub-boards can be spliced, and it is bolted to the steel structure and assembled with the steel structure to make it more secure to use.

[0003] In the process of implementing the present application, the inventors found that there are at least the following problems in the technology: during the existing drilling process of the air deflector, it is generally placed on a table and drilled manually with an electric drill, but the main board and the sub-board are not effectively positioned during the drilling process, and are mostly drilled separately, which increases the probability of offset at the drilling point where the main board and the sub-board are connected, affecting the bolt connection effect and reducing the qualified rate of the finished air deflector. Therefore, an auxiliary device for drilling holes in the air deflector is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an auxiliary device for drilling holes in a deflector, which has the advantages of effective positioning, etc., and solves the problem of poor accuracy in the prior art drilling of the deflector.

[0005] To achieve the above object, the utility model provides the following technical solution: an auxiliary device for drilling a shroud, comprising a bracket, a storage mechanism is provided inside the bracket, a sub-board fixing mechanism is provided on the top of the bracket, and a main board fixing mechanism is provided on the top of the bracket;

[0006] The sub-plate fixing mechanism includes a linear module, and the number of the linear modules is two. The two linear modules are respectively fixedly installed on the left and right sides of the top of the bracket. The output end of the linear module is fixedly installed with a first placement table, and the top of the first placement table is fixedly installed with a first anti-slip pad. The output end of the linear module is fixedly installed with a first bidirectional cylinder, and the first bidirectional cylinder is located inside the first placement table. The output ends of the first bidirectional cylinders are fixedly installed with a first U-shaped clamp, and the opposite sides of the first placement table are fixedly installed with two L-shaped fixing plates.

[0007] Furthermore, the mainboard fixing mechanism includes a second placing table, the second placing table is fixedly installed on the top of the bracket, the second two-way cylinder is fixedly installed on the top of the bracket, the second two-way cylinder is located inside the second placing table, a second anti-slip pad is fixedly installed on the top of the second placing table, and a second U-shaped clamp is fixedly installed on the output end of the second two-way cylinder.

[0008] Furthermore, the storage mechanism includes a storage plate, which is fixedly installed inside the bracket, and the storage bin is fixedly installed inside the bracket. The storage bin is located above the storage plate, and adjustment grooves are provided on the front and rear sides of the inner wall of the storage bin. The front adjustment groove passes through and extends to the front side of the storage bin, and partitions are placed inside the front and rear adjustment grooves as a whole.

[0009] Furthermore, silicone pads are fixedly installed on one side opposite to the first U-shaped clamping plate, one side opposite to the second U-shaped clamping plate, and one side opposite to the left and right L-shaped fixing plates.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] 1. The auxiliary device for drilling holes in the air deflector can pre-assemble the air deflector main board and the air deflector sub-board during the assembly process through the setting of the sub-board fixing mechanism and the main board fixing mechanism, so that the air deflector main board and the air deflector sub-board can be directly drilled at the same time during the drilling process, thereby avoiding the occurrence of misalignment of the holes and improving the qualified rate of the finished air deflector products.

[0012] 2. The auxiliary device for drilling holes in the air deflector, through the setting of the storage mechanism, makes it convenient to store the air deflector assembly tools and steel structural parts, and tries to avoid the loss of parts. At the same time, it is convenient to take the parts during the assembly process, avoids the chaos of stacking on the desktop, and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the auxiliary plate fixing mechanism of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the mainboard fixing mechanism of the utility model;

[0016] Figure 4 For this utility model Figure 1 Enlarged view of point A in the middle.

[0017] In the figure: 1. bracket; 2. storage board; 3. storage bin; 4. adjustment slot; 5. partition; 6. linear module; 7. first two-way cylinder; 8. first placement table; 9. first anti-skid pad; 10. first U-shaped clamp; 11. L-shaped fixing plate; 12. second placement table; 13. second two-way cylinder; 14. second anti-skid pad; 15. second U-shaped clamp. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4 In this embodiment, an auxiliary device for punching a shroud includes a bracket 1, a storage mechanism is provided inside the bracket 1, a sub-board fixing mechanism is provided on the top of the bracket 1, and a mainboard fixing mechanism is provided on the top of the bracket 1.

[0020] In this embodiment, the sub-plate fixing mechanism includes a linear module 6, the number of the linear modules 6 is two, and the two linear modules 6 are respectively fixedly installed on the left and right sides of the top of the bracket 1, and the output end of the linear module 6 is fixedly installed with a first placement table 8, and the top of the first placement table 8 is fixedly installed with a first anti-slip pad 9, and the output end of the linear module 6 is fixedly installed with a first two-way cylinder 7, and the first two-way cylinder 7 is located inside the first placement table 8. The output end of the first two-way cylinder 7 is fixedly installed with a first U-shaped clamp 10, and the opposite side of the first placement table 8 is fixedly installed with two L-shaped fixing plates 11, and the side opposite to the first U-shaped clamp 10, the side opposite to the second U-shaped clamp 15, and the side opposite to the left and right L-shaped fixing plates 11 are all fixedly installed with silicone pads.

[0021] Specifically, place the air deflector sub-plate on the top of the first anti-slip pad 9, so that the air deflector sub-plate contacts the silicone pad on the L-shaped fixing plate 11, and the first two-way cylinder 7 drives the first U-shaped clamping plate 10 to move relatively, so that the air deflector sub-plate is fixed. At this time, start the left and right linear modules 6, move the output end of the right linear module 6 to the left, and move the output end of the left linear module 6 to the right, to achieve pre-assembly between the left and right air deflector sub-plates and the air deflector main board, so that the connecting edges of the air deflector sub-plate and the air deflector main board are punched at the same time, avoiding punching errors and improving the qualified rate of finished air deflector products and processing efficiency.

[0022] In this embodiment, the mainboard fixing mechanism includes a second placing table 12, the second placing table 12 is fixedly installed on the top of the bracket 1, the second two-way cylinder 13 is fixedly installed on the top of the bracket 1, the second two-way cylinder 13 is located inside the second placing table 12, a second anti-slip pad 14 is fixedly installed on the top of the second placing table 12, and a second U-shaped clamp 15 is fixedly installed on the output end of the second two-way cylinder 13.

[0023] The second anti-skid pad 14 has a certain thickness, so that the uneven air deflector mainboard can be placed more stably.

[0024] Specifically, the air deflector mainboard is placed on the top of the second anti-slip pad 14, and the second bidirectional cylinder 13 is started to drive the front and rear second U-shaped clamping plates 15 to move relative to each other, so that the air deflector mainboard is fixed.

[0025] In this embodiment, the storage mechanism includes a storage plate 2, which is fixedly installed inside the bracket 1. The storage bin 3 is fixedly installed inside the bracket 1. The storage bin 3 is located above the storage plate 2. Adjustment grooves 4 are provided on the front and rear sides of the inner wall of the storage bin 3. The front adjustment groove 4 passes through and extends to the front side of the storage bin 3. Partitions 5 are placed inside the front and rear adjustment grooves 4 as a whole.

[0026] The arrangement of the storage plate 2 allows for the convenient placement of the redundant partitions 5 after adjustment.

[0027] It should be noted that there are multiple adjustment slots 4 , and the front adjustment slot 4 and the rear adjustment slot 4 are a group, so that the partition 5 can be easily fixed. At the same time, the number of partitions 5 is adapted according to the overall number of front and rear adjustment slots 4 .

[0028] Specifically, by sliding the partition 5 out of the adjustment slot 4 from the back to the front, the partition 5 can be installed into other adjustment slots 4 at will, so as to adjust the storage space of the storage bin 3 and facilitate the storage and placement of different parts.

[0029] The working principle of the above embodiment is:

[0030] During use, the air deflector main board is placed on the top of the second anti-slip pad 14, and the air deflector sub-board is placed on the top of the first anti-slip pad 9, and the air deflector sub-board contacts the silicone pad on the L-shaped fixing plate 11. Then, the second two-way cylinder 13 and the first two-way cylinder 7 are started, and the second two-way cylinder 13 drives the front and rear second U-shaped clamps 15 to move relative to each other, so that the air deflector main board is fixed, and the first two-way cylinder 7 drives the first U-shaped clamp 10 to move relative to each other, so that the air deflector sub-board is fixed. At this time, the left and right linear modules 6 are started, and the output end of the right linear module 6 moves to the left, and the output end of the left linear module 6 moves to the right, so as to realize the pre-assembly between the left and right air deflector sub-boards and the air deflector main board. Finally, the connecting edges of the air deflector sub-board and the air deflector main board are punched at the same time.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An auxiliary device for drilling holes in a deflector, characterized in that: It comprises a bracket (1), a storage mechanism is arranged inside the bracket (1), a sub-board fixing mechanism is arranged on the top of the bracket (1), and a mainboard fixing mechanism is arranged on the top of the bracket (1); The sub-plate fixing mechanism comprises a linear module (6), the number of the linear modules (6) is two, and the two linear modules (6) are respectively fixedly mounted on the left and right sides of the top of the bracket (1); the output end of the linear module (6) is fixedly mounted with a first placement table (8), the top of the first placement table (8) is fixedly mounted with a first anti-slip pad (9), the output end of the linear module (6) is fixedly mounted with a first bidirectional cylinder (7), the first bidirectional cylinder (7) is located inside the first placement table (8), the output end of the first bidirectional cylinder (7) is fixedly mounted with a first U-shaped clamp (10), and the opposite side of the first placement table (8) is fixedly mounted with two L-shaped fixing plates (11).

2. The auxiliary device for drilling holes in a shroud according to claim 1, characterized in that: The mainboard fixing mechanism comprises a second placement platform (12) and a second bidirectional cylinder (13); the second placement platform (12) is fixedly mounted on the top of the bracket (1); the second bidirectional cylinder (13) is fixedly mounted on the top of the bracket (1); the second bidirectional cylinder (13) is located inside the second placement platform (12); a second anti-slip pad (14) is fixedly mounted on the top of the second placement platform (12); and a second U-shaped clamp (15) is fixedly mounted on the output end of the second bidirectional cylinder (13).

3. The auxiliary device for drilling holes in a shroud according to claim 1, characterized in that: The storage mechanism comprises a storage plate (2) and a storage bin (3); the storage plate (2) is fixedly mounted inside the bracket (1); the storage bin (3) is fixedly mounted inside the bracket (1); the storage bin (3) is located above the storage plate (2); both front and rear sides of the inner wall of the storage bin (3) are provided with adjustment grooves (4); the front adjustment groove (4) penetrates and extends to the front side of the storage bin (3); and partitions (5) are placed inside the entire front and rear adjustment grooves (4).

4. The auxiliary device for drilling holes in a shroud according to claim 2, characterized in that: The opposite side of the first U-shaped clamping plate (10), the opposite side of the second U-shaped clamping plate (15), and the opposite sides of the left and right L-shaped fixing plates (11) are all fixedly mounted with silicone pads.