Artificial stone production line

By setting up blank loading and unloading areas and mold storage areas at the output end of the blank forming line of the artificial stone production line, and storing and suction mechanism for nearby storage and picking and storage, the low space utilization rate and turnover efficiency in the existing technology are solved. The problem of low achieves more efficient production processes and reduces manufacturing costs.

CN222309902UActive Publication Date: 2025-01-07VEEGOO TECH CO LTD
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Patent Information

Application Number
CN202420935915.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-07
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the production process of existing organic artificial stone slabs, the blank sheet needs to be cooled and stored through lifting tools and turnover vehicles after forming, resulting in low space utilization and low turnover efficiency in the production operation area, which increases manufacturing costs.

Method used

The blank loading and unloading area is set at the output end of the blank forming line of the artificial stone production line, and the mold storage area and the blank sanitary area are set. The first gantry and suction mechanism are used to store and pick up the mold and blank slab nearby. Combined with the layout of the plate forming area, processing line, storage area and transmission line, the space utilization and turnover efficiency are improved.

Benefits of technology

It reduces the use of transportation tools and turnover equipment, improves space utilization and turnover efficiency, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an artificial stone production line which is provided with a plate forming area. The plate forming area is provided with a blank plate loading and unloading area and at least one blank plate forming line; the blank plate loading and unloading area is provided with a mold storage area and a blank plate standing area; first portal frames are mounted on two long sides close to the blank plate loading and unloading area; the mold storage area and the blank plate standing area are located between the two first portal frames. The mold storage area and the blank plate standing area are arranged close to the output end of the blank plate forming line. And the two first portal frames are used for mounting a movable suction mechanism. Not only can the use of transportation tools and turnover appliances be reduced, but also the space utilization rate and the turnover efficiency can be improved, and the manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial stone production equipment, in particular to an artificial stone production line. Background Art

[0002] When producing organic artificial stone slabs, it is necessary to first inject a mixture of unsaturated polyester resin, curing agent, initiator, filler and pigment into a mold, and solidify the mixture under heating and pressurizing conditions to obtain an artificial stone blank. The artificial stone blank is then taken out of the mold, left to stand and cooled, and then processed through the processing steps of cutting corners, opening holes, grinding edges and polishing to finally obtain the finished artificial stone slab.

[0003] In the production process of organic artificial stone slabs in the prior art, after the blank is pressed and formed, it is necessary to take the formed blank out of the mold and transfer the blank to a warehouse for cooling by means of lifting tools and turnover vehicles. After taking out the blank, the mold also needs to be transferred to the mold warehouse for storage by means of lifting tools and turnover vehicles.

[0004] Therefore, the space utilization rate of the production operation area is reduced, the turnover efficiency is low, and the manufacturing cost is increased. Utility Model Content

[0005] In view of the above-mentioned shortcomings, the purpose of the utility model is to provide an artificial stone production line, in which an area for storing blanks and molds is provided at the output end of the blank forming line to improve turnover efficiency and space utilization.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] An artificial stone production line is provided with a plate forming area;

[0008] The sheet forming area is provided with a blank loading and unloading area and at least one blank forming line; the blank loading and unloading area is provided with a mold storage area and a blank static area; the two long sides close to the blank loading and unloading area are both provided with a first gantry;

[0009] The mold storage area and the blank static area are located between the two first gantries; the mold storage area and the blank static area are arranged close to the output end of the blank forming line;

[0010] The two first gantries are used to mount a movable suction mechanism.

[0011] Preferably, the blank slab static area is used to horizontally place the artificial stone blank slab to be cooled;

[0012] The mold storage area is used for horizontally placing the molds output by the blank forming line.

[0013] Furthermore, the sheet forming area is also provided with at least one blank processing line;

[0014] The input end of the blank processing line is arranged close to the output end of the blank forming line; the blank static area is arranged close to the input end of the blank processing line, and the input end of the blank processing line is located between the two first gantries.

[0015] Further, there is a board storage area;

[0016] Along the length direction, the sheet forming area and the sheet storage area are arranged adjacent to each other;

[0017] The plate forming area is also provided with a mixture processing area; the mixture processing area is arranged at the input end of the blank plate forming line; and the mixture processing area is equipped with mixture processing equipment.

[0018] Furthermore, two second gantries are respectively provided on the two long side frames close to the plate storage area;

[0019] The output end of the blank processing line is located between the two second gantries;

[0020] The output end of the blank processing line is located in the plate storage area;

[0021] The two second gantries are used to mount another movable suction mechanism.

[0022] Further, it also includes a raw material storage area;

[0023] Along the length direction, the raw material storage area is arranged close to the long side of the sheet material forming area away from the sheet material storage area.

[0024] Furthermore, a conveyor line is installed between the mold storage area and the blank static area;

[0025] The conveyor line extends along the length direction and is arranged between the two first gantries.

[0026] Furthermore, the sheet material storage area is also equipped with a sheet material conveying line;

[0027] The plate conveying line extends along the length direction and is arranged between the two second gantries.

[0028] The beneficial effects of the technical solution of the utility model are as follows: the artificial stone production line is provided with a blank loading and unloading area at the output end of the blank forming line, and the blank loading and unloading area is divided into a mold storage area and a blank static area, in which the molds and blanks output by the blank forming line can be stored nearby respectively, and a first gantry is also set up on both sides of the blank loading and unloading area, and a suction mechanism can be used to take and place the molds and blanks; it can not only reduce the use of transportation tools and turnover equipment in the working area, but also improve space utilization and turnover efficiency, and reduce manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a plan layout diagram of the artificial stone production line of the utility model;

[0030] Figure 2 for Figure 1 An enlarged view of part A;

[0031] Figure 3 It is a schematic diagram of the installation structure of the first gantry or the second gantry;

[0032] Among them: raw material storage area 1; plate forming area 2; plate storage area 3; finished product delivery area 4; first gantry 5; second gantry 6; suction mechanism 7; mixture processing area 21; blank forming line 22; blank loading and unloading area 23; blank processing line 24; plate conveying line 31; mold storage area 231; blank static area 232; conveyor line 234. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-3 The technical solution of the utility model is further illustrated by specific implementation methods.

[0034] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, which can be said to be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] An artificial stone production line is provided with a plate forming area 2;

[0037] The sheet forming area 2 is provided with a blank loading and unloading area 23 and at least one blank forming line 22; the blank loading and unloading area 23 is divided into a mold storage area 231 and a blank static area 232; the first gantry 5 is installed on both long sides close to the blank loading and unloading area 23;

[0038] The mold storage area 231 and the blank static area 232 are located between the two first gantries 5; the mold storage area 231 and the blank static area 232 are arranged close to the output end of the blank forming line 22;

[0039] The two first gantries 5 are used to mount a movable suction mechanism 7 .

[0040] The artificial stone production line of the utility model is used for producing organic artificial stone.

[0041] like Figure 1-3 As shown, a blank loading and unloading area 23 is set at the output end of the blank forming line 22, and a mold storage area 231 and a blank static area 232 are divided in the blank loading and unloading area 23, so that the molds and blanks output by the blank forming line 22 can be stored nearby respectively, and a first gantry 5 is set up on both sides of the blank loading and unloading area 23, so that the molds and blanks can be taken and placed using a suction mechanism 7.

[0042] Preferably, the blank slab static area 232 is used to horizontally place the artificial stone blank slab to be cooled;

[0043] The mold storage area 231 is used to horizontally place the molds output by the blank forming line 22 .

[0044] By placing the blanks or molds horizontally, multiple blanks or molds placed flat can be stacked into a stack, which can improve the space utilization of the blank resting area 232 and the mold storage area 231.

[0045] Furthermore, the sheet forming area 2 is also provided with at least one blank processing line 24;

[0046] The input end of the blank processing line 24 is arranged close to the output end of the blank forming line 22 ; the blank static area 232 is arranged close to the input end of the blank processing line 24 , and the input end of the blank processing line 24 is located between the two first gantries 5 .

[0047] like Figure 2 As shown, the cooled blank can be placed at the input end of the blank processing line 24 by a suction mechanism erected between the two first gantries 5, thereby improving the production efficiency of the blank processing.

[0048] Further, a plate storage area 3 is provided;

[0049] Along the length direction, the sheet forming area 2 and the sheet storage area 3 are arranged adjacent to each other;

[0050] The sheet forming area 2 is further provided with a mixture processing area 21 ; the mixture processing area 21 is arranged at the input end of the blank forming line 22 ; the mixture processing area 21 is equipped with mixture processing equipment.

[0051] like Figure 1 As shown, the mixed material processing area 21 and the blank loading and unloading area 23 are arranged at the input end and the output end of the blank forming line 22 respectively, which can also reduce the distance of material and mold transportation and improve production efficiency.

[0052] Furthermore, two second gantries 6 are respectively set up near the two long sides of the plate storage area 3;

[0053] The output end of the blank processing line 24 is located between the two second gantries 6;

[0054] The output end of the blank processing line 24 is located in the plate storage area 3;

[0055] The two second gantries 6 are used to mount another movable suction mechanism 7 .

[0056] like Figure 2 As shown, two second gantries 6 are set up in the board storage area 3, and the output end of the blank processing line 24 is set between the two second gantries 6. After the blank is processed, at the output end of the blank forming line 22, the finished artificial stone board can be placed in the storage position of the board storage area 3 through the suction mechanism 7 installed between the two second gantries 6, thereby improving the turnover efficiency of the finished artificial stone board.

[0057] Further, it also includes a raw material storage area 1;

[0058] Along the length direction, the raw material storage area 1 is arranged close to the long side of the sheet forming area 2 away from the sheet storage area 3 .

[0059] like Figure 1-2 As shown, the raw material storage area 1 is arranged close to the long side of the plate forming area 2 and away from the plate storage area 3, which can reduce the transportation distance of the raw materials to the mixed material processing area 21 and make the layout of the artificial stone production line more compact.

[0060] Furthermore, a conveyor line 234 is installed between the mold storage area 231 and the blank static area 232;

[0061] The conveyor line 234 extends along the length direction and is arranged between the two first gantries 5 .

[0062] like Figure 1 and Figure 2 As shown, using the conveyor line 234 to transport the blank and the mold can reduce the moving distance of the suction mechanism and improve the turnover efficiency.

[0063] Furthermore, the sheet storage area 3 is also equipped with a sheet conveying line 31;

[0064] The plate conveying line 31 extends along the length direction and is arranged between the two second gantries 6 .

[0065] like Figure 1 As shown, the finished product delivery area 4 is arranged close to one end of the second gantry 6, and a plate conveying line 31 is arranged between the two second gantries 6. When more plates need to be delivered, the use of the plate conveying line 31 can reduce the running distance of the suction mechanism 7, thereby further improving the plate turnover efficiency in the plate storage area 3.

[0066] In summary, if Figure 1-3 In the embodiment of the utility model shown, the artificial stone production line is provided with a blank loading and unloading area 23 at the output end of the blank forming line 22, and the blank loading and unloading area 23 is divided into a mold storage area 231 and a blank static area 232, which can store the molds and blanks output by the blank forming line 22 respectively, and a first gantry 5 is also set up on both sides of the blank loading and unloading area 23, and a suction mechanism 7 can be used to take and place the mold and the blank; it can not only reduce the use of transportation tools and turnover equipment in the working area, but also improve space utilization and turnover efficiency, and reduce manufacturing costs.

[0067] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. An artificial stone production line, characterized in that: A sheet forming area (2) is provided; The sheet forming area (2) is provided with a blank loading and unloading area (23) and at least one blank forming line (22); the blank loading and unloading area (23) is divided into a mold storage area (231) and a blank resting area (232); first gantry frames (5) are installed on the two long sides close to the blank loading and unloading area (23); The mold storage area (231) and the blank static area (232) are located between the two first gantries (5); the mold storage area (231) and the blank static area (232) are arranged close to the output end of the blank forming line (22); The two first gantries (5) are used to mount a movable suction mechanism (7).

2. The artificial stone production line according to claim 1, characterized in that: The blank slab static area (232) is used to horizontally place the artificial stone blank slab to be cooled; The mold storage area (231) is used to horizontally place the molds output from the blank forming line (22).

3. The artificial stone production line according to claim 1, characterized in that: The sheet forming area (2) is also provided with at least one blank processing line (24); The input end of the blank processing line (24) is arranged close to the output end of the blank forming line (22); the blank static area (232) is arranged close to the input end of the blank processing line (24), and the input end of the blank processing line (24) is located between the two first gantries (5).

4. The artificial stone production line according to claim 3, characterized in that: There is also a board storage area (3); Along the length direction, the sheet forming area (2) and the sheet storage area (3) are arranged adjacent to each other; The plate forming area (2) is also provided with a mixture processing area (21); the mixture processing area (21) is arranged at the input end of the blank plate forming line (22); and the mixture processing area (21) is equipped with mixture processing equipment.

5. The artificial stone production line according to claim 4, characterized in that: Two second gantries (6) are respectively provided on the two long side frames close to the plate storage area (3); The output end of the blank processing line (24) is located between the two second gantries (6); The output end of the blank processing line (24) is located in the plate storage area (3); The two second gantries (6) are used to mount another movable suction mechanism (7).

6. The artificial stone production line according to claim 5, characterized in that: Also included is a raw material storage area (1); Along the length direction, the raw material storage area (1) is arranged close to the long side of the sheet forming area (2) away from the sheet storage area (3).

7. The artificial stone production line according to claim 5, characterized in that: A conveying line (234) is installed between the mold storage area (231) and the blank static area (232); The conveyor line (234) extends along the length direction and is arranged between the two first gantries (5).

8. The artificial stone production line according to claim 5, characterized in that: The plate storage area (3) is also equipped with a plate conveying line (31); The plate conveying line (31) extends along the length direction and is arranged between the two second gantries (6).