Scraper conveyer chain wheel tensioning device and scraper conveyer

By designing a sprocket tensioning device including thread adjustment rod and slide groove in the scraper conveyor, the problem of cumbersome sprocket adjustment in the prior art is solved, the rapid and convenient adjustment of the sprocket is achieved, and the work is improved efficiency.

CN222311685UActive Publication Date: 2025-01-07LIYANG CHENGBANG MACHINERY
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Patent Information

Application Number
CN202421163177.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-07
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Existing scraper conveyors need to use tools to rotate the nuts multiple times when adjusting the tension of the sprocket, which leads to cumbersome and time-consuming process, affecting work efficiency.

Method used

A scraper conveyor sprocket tensioning device is designed, which drives the adjustment block and the fixed block to slide by manually rotating the threaded adjustment rod, and pushes the slide block and the sprocket to slide horizontally in the slide groove to achieve rapid adjustment of the sprocket.

Benefits of technology

The sprocket adjustment steps are simplified, time consumption is reduced, work efficiency is improved, and the tensioning operation of the sprocket is facilitated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scraper conveyors, in particular to a scraper conveyor chain wheel tensioning device and a scraper conveyor. According to the technical scheme, the device comprises a conveying channel; the first shaft rod and the second shaft rod are rotationally arranged in the conveying channel, and the outer wall of the first shaft rod and the outer wall of the second shaft rod are each sleeved with a set of first chain wheels; the sliding grooves are formed in the inner wall of the conveying channel and are symmetrical to each other, sliding blocks are arranged in the sliding grooves in a sliding mode, a third shaft rod is rotationally arranged between the sliding blocks, the outer wall of the third shaft rod is sleeved with a set of second chain wheels, chains are arranged between the second chain wheels and the first chain wheels, and scraping plates are fixedly arranged between the chains; the adjusting assembly is arranged between the first shaft rod and the third shaft rod and used for adjusting tensioning of the chain wheel. According to the chain wheel tensioning device, tensioning of the chain wheel can be conveniently and rapidly adjusted, adjusting steps are simple and convenient, and therefore time consumed for adjusting tensioning of the chain wheel of the scraper conveyor is shortened, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of scraper conveyors, in particular to a scraper conveyor sprocket tensioning device and a scraper conveyor. Background Art

[0002] Scraper conveyor is a continuous conveying equipment that pushes materials with the help of scraper chain movement. It is mainly used for transporting coal in coal mining working faces and mining tunnels in coal mines. Its main components include: head, body, tail, scraper chain, drive device, chain tightening device, push device, coal baffle, chute, etc. The motor drives the scraper chain to do circular motion in the chute through the drive device, pushing the material from the tail to the head, and then unloading the material from the head. During the operation of the scraper conveyor, the chain will relax due to wear and temperature changes, causing the chain to jump and the scraper to tilt.

[0003] The existing scraper conveyor is connected to both sides of the sprocket shaft by adjusting bolts. During the process of adjusting the tension of the sprocket, it is necessary to use a tool to rotate the nuts on the adjusting bolts at both ends so that the adjusting bolts drive the two sides of the sprocket shaft to move horizontally, thereby adjusting the tension of the sprocket on the scraper conveyor. This will result in the need to use the tool to rotate the nuts on the adjusting bolts multiple times during the adjustment process, resulting in cumbersome sprocket tension adjustment steps, which takes a lot of time and affects work efficiency.

[0004] To this end, the utility model provides a sprocket tensioning device for a scraper conveyor and a scraper conveyor. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a sprocket tensioning device for a scraper conveyor and a scraper conveyor.

[0006] The technical solution of the utility model: a sprocket tensioning device for a scraper conveyor, comprising: a transmission channel; a first shaft rod and a second shaft rod rotatably arranged inside the transmission channel, a group of first sprockets being sleeved on the outer walls of the first shaft rod and the second shaft rod respectively; symmetrical slide grooves are opened on the inner wall of the transmission channel, sliders are slidably arranged inside the slide grooves, a third shaft rod is rotatably arranged between the sliders, a group of second sprockets are sleeved on the outer wall of the third shaft rod, a chain is arranged between the second sprocket and the first sprocket, and a scraper is fixedly arranged between the chains; an adjustment component arranged between the first shaft rod and the third shaft rod for adjusting the tension of the sprocket.

[0007] Optionally, the adjustment assembly includes a connecting block movably connected to the outer wall of the first shaft rod and a fixed block movably connected to the outer wall of the third shaft rod, one side of the fixed block is inclined, and a guide groove is provided on the inclined side of the fixed block, one side of the connecting block is fixedly connected to a mounting frame, a threaded adjustment rod is rotatably arranged between the mounting frames, the outer wall of the threaded adjustment rod is threadedly connected with an adjustment block, one side of the adjustment block is inclined, and a guide block is fixedly arranged on the inclined side of the adjustment block, and the guide block is slidably connected to the guide groove.

[0008] Optionally, a limiting groove is provided on one side of the mounting frame, a limiting block is fixedly provided on one side of the adjusting block, and the limiting block is slidably connected to the limiting groove.

[0009] Optionally, a feed port is provided on one side of the upper surface of the conveying channel, a collecting hopper is fixedly provided on the upper side of the feed port, a discharge port is provided on one side of the bottom surface of the conveying channel, and a guide hopper is fixedly provided on the lower side of the discharge port.

[0010] Optionally, the guide groove and the guide block are arranged in a triangular structure.

[0011] Optionally, the limiting groove and the limiting block are arranged in a "convex" shaped structure.

[0012] Optionally, the sizes of the first sprockets are different

[0013] The utility model also discloses a scraper conveyor, comprising the above-mentioned scraper conveyor sprocket tensioning device.

[0014] Compared with the prior art, the utility model has the following beneficial technical effects:

[0015] The utility model discloses manually rotating a hand wheel at one end of a threaded adjusting rod, the threaded adjusting rod drives the adjusting block to move horizontally, the adjusting block pushes the fixed block to move horizontally, and at the same time the adjusting block drives the guide block to slide in the guide groove, so that the adjusting block pushes the fixed block more stably, the fixed block drives the sliding block to slide horizontally in the sliding groove through the third shaft rod, and the third shaft rod drives the second sprocket to move horizontally at the same time, so that the second sprocket pushes the chain to move, and the tension of the sprocket can be adjusted conveniently and quickly, and the adjustment steps are simple, thereby reducing the time consumed in adjusting the tension of the scraper conveyor sprocket and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A sprocket tensioning device for a scraper conveyor and a schematic diagram of the structure of the scraper conveyor are provided in the utility model;

[0017] Figure 2 Provide the utility model Figure 1 Schematic diagram of the internal cross-sectional structure;

[0018] Figure 3 Provide the utility model Figure 2 Schematic diagram of the structure inside the transmission channel;

[0019] Figure 4 Provide the utility model Figure 2 Schematic diagram of the split structure of the regulation component.

[0020] Reference numerals:

[0021] 1. Conveying channel; 2. First shaft; 3. Second shaft; 4. First sprocket; 5. Slide; 6. Slider; 7. Third shaft; 8. Second sprocket; 9. Chain; 10. Scraper;

[0022] 11. Adjustment assembly; 111. Socket block; 112. Fixing block; 113. Guide groove; 114. Mounting frame; 115. Threaded adjustment rod; 116. Adjustment block; 117. Guide block;

[0023] 12. Limiting groove; 13. Limiting block; 14. Feeding port; 15. Collecting hopper; 16. Discharging port; 17. Guide hopper. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this utility model belongs. The terms used in the specification of this utility model herein are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0028] Embodiment 1

[0029] As Figures 1 to 3 shown, a sprocket tensioning device and a scraper conveyor proposed by this utility model include: a conveying channel 1; a first shaft rod 2 and a second shaft rod 3 rotatably arranged inside the conveying channel 1, and the first shaft rod 2 and the second shaft rod 3 are located on the same horizontal plane. A set of first sprockets 4 are sleeved on the outer walls of the first shaft rod 2 and the second shaft rod 3 respectively, and the first sprockets 4 are symmetrically arranged; symmetrically arranged chutes 5 are opened on the inner wall of the conveying channel 1. Sliders 6 are slidably arranged inside the chutes 5. A third shaft rod 7 is rotatably arranged between the sliders 6, which can guide the third shaft rod 7 to make the third shaft rod 7 more stable during movement. A set of second sprockets 8 are sleeved on the outer wall of the third shaft rod 7, and the second sprockets 8 are symmetrically arranged. A chain 9 is arranged between the second sprockets 8 and the first sprockets 4. A scraper 10 is fixedly arranged between the chains 9, and a plurality of scrapers 10 are arranged. The scraper 10 is arranged in an "L" shape structure, which is convenient for loosening the materials; an adjusting component 11 for adjusting the sprocket tension is arranged between the first shaft rod 2 and the third shaft rod 7, which can quickly and conveniently adjust the tension degree of the sprockets.

[0030] As Figures 2 to 4 shown, the adjusting component 11 includes a socket block 111 movably sleeved on the outer wall of the first shaft rod 2 and a fixed block 112 movably sleeved on the outer wall of the third shaft rod 7. One side of the fixed block 112 is inclined. A guiding groove 113 is opened on the inclined side of the fixed block 112. One side of the socket block 111 is fixedly connected with a mounting frame 114, and the mounting frame 114 is arranged in a "C" shape structure. A threaded adjusting rod 115 is rotatably arranged between the mounting frames 114 through a bearing, and one end of the threaded adjusting rod 115 is fixedly connected with a hand wheel for convenient manual rotation. An adjusting block 116 is threadedly sleeved on the outer wall of the threaded adjusting rod 115. One side of the adjusting block 116 is inclined and can fit more closely with the inclined side of the fixed block 112. A guiding block 117 is fixedly arranged on the inclined side of the adjusting block 116. The guiding block 117 is slidably connected with the guiding groove 113, which can improve the connection stability between the fixed block 112 and the adjusting block 116, and at the same time facilitate pushing the fixed block 112 to move horizontally, so as to more stably adjust the tension degree of the sprockets.

[0031] Furthermore, a limiting groove 12 is opened on one side of the mounting frame 114, and a limiting block 13 is fixedly arranged on one side of the adjusting block 116. The limiting block 13 is slidably connected to the limiting groove 12, which can guide the adjusting block 116 to make its movement more stable and improve the stability of the sprocket tensioning.

[0032] Secondly, a feed port 14 is provided on one side of the upper surface of the conveying channel 1, and a collecting hopper 15 is fixedly installed on the upper side of the feed port 14, which is convenient for adjusting the material for conveying to the inside of the conveying channel 1; a discharge port 16 is provided on one side of the bottom surface of the conveying channel 1, and a guide hopper 17 is fixedly installed on the lower side of the discharge port 16, which is convenient for guiding and discharging the conveyed material.

[0033] Furthermore, the guide groove 113 and the guide block 117 are arranged in a triangular structure, which can stably engage the fixing block 112 and the adjusting block 116, making the connection more stable and making the adjusting block 116 push the fixing block 112 more stably.

[0034] In addition, the limiting groove 12 and the limiting block 13 are arranged in a "convex"-shaped structure, which can guide and limit the adjustment block 116 during the horizontal movement, making its movement more stable.

[0035] Finally, the sizes of the first sprocket 4 are different, and the size of the first sprocket 4 sleeved on the first shaft 2 is smaller than the first sprocket 4 sleeved on the second shaft 3, so as to avoid the first sprocket 4 on the first shaft 2 generating resistance to the chain 9, thereby making it easier to adjust the tension of the chain 9.

[0036] Embodiment 2

[0037] like Figures 1 to 4 As shown, based on the first embodiment, the utility model further discloses a scraper conveyor, including the above-mentioned scraper conveyor sprocket tensioning device.

[0038] The working principle of this embodiment is as follows: when a scraper conveyor sprocket tensioning device in the utility model is actually used, firstly, the handwheel at one end of the threaded adjusting rod 115 is manually rotated to make the threaded adjusting rod 115 drive the adjusting block 116 to move horizontally, and the adjusting block 116 drives the limit block 13 to slide horizontally in the limit groove 12, which can improve the stability of the horizontal movement of the adjusting block 116.

[0039] Furthermore, the adjusting block 116 drives the guide block 117 to slide horizontally in the guide groove 113, which not only increases the stability of the movement of the adjusting block 116 and the fixed block 112, but also makes the connection between the adjusting block 116 and the fixed block 112 more stable. The adjusting block 116 pushes the fixed block 112 to move horizontally, and the fixed block 112 drives the third shaft rod 7 to move horizontally. The third shaft rod 7 drives the sliders 6 at both ends to slide horizontally in the slide groove 5, making the movement of the third shaft rod 7 more stable.

[0040] Furthermore, the third shaft 7 drives the second sprocket 8 to move horizontally, and the second sprocket 8 drives the chain 9 to move, so that the tension of the chain 9 can be adjusted conveniently and quickly, and the adjustment steps are simple, thereby reducing the time consumed in adjusting the tension of the scraper conveyor sprocket and improving work efficiency.

[0041] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A sprocket tensioning device for a scraper conveyor, characterized in that: include: Transmission channel (1); A first shaft (2) and a second shaft (3) are rotatably arranged inside the transmission channel (1), wherein a group of first sprocket wheels (4) are respectively sleeved on the outer walls of the first shaft (2) and the second shaft (3); A symmetrical slide groove (5) is provided on the inner wall of the conveying channel (1), a slider (6) is slidably provided inside the slide groove (5), a third shaft rod (7) is rotatably provided between the sliders (6), a group of second sprocket wheels (8) are sleeved on the outer wall of the third shaft rod (7), a chain (9) is provided between the second sprocket wheel (8) and the first sprocket wheel (4), and a scraper (10) is fixedly provided between the chains (9); An adjustment component (11) is arranged between the first shaft (2) and the third shaft (7) and is used to adjust the tension of the sprocket.

2. A sprocket tensioning device for a scraper conveyor according to claim 1, characterized in that: The adjustment assembly (11) comprises a sleeve block (111) movably sleeved on the outer wall of the first shaft (2) and a fixed block (112) movably sleeved on the outer wall of the third shaft (7); one side of the fixed block (112) is inclined; a guide groove (113) is provided on the inclined side of the fixed block (112); one side of the sleeve block (111) is fixedly connected to a mounting frame (114); a threaded adjustment rod (115) is rotatably arranged between the mounting frame (114); an adjustment block (116) is threadedly sleeved on the outer wall of the threaded adjustment rod (115); one side of the adjustment block (116) is inclined; a guide block (117) is fixedly arranged on the inclined side of the adjustment block (116); the guide block (117) is slidably connected to the guide groove (113).

3. A sprocket tensioning device for a scraper conveyor according to claim 2, characterized in that: A limiting groove (12) is provided on one side of the mounting frame (114), a limiting block (13) is fixedly provided on one side of the adjusting block (116), and the limiting block (13) is slidably connected to the limiting groove (12).

4. The sprocket tensioning device for a scraper conveyor according to claim 1, characterized in that: A material inlet (14) is provided on one side of the upper surface of the conveying channel (1), a collecting hopper (15) is fixedly provided on the upper side of the material inlet (14), a material outlet (16) is provided on one side of the bottom surface of the conveying channel (1), and a material guide hopper (17) is fixedly provided on the lower side of the material outlet (16).

5. The sprocket tensioning device for a scraper conveyor according to claim 2, characterized in that: The guide groove (113) and the guide block (117) are arranged in a triangular structure.

6. The sprocket tensioning device for a scraper conveyor according to claim 3, characterized in that: The limiting groove (12) and the limiting block (13) are arranged in a "convex"-shaped structure.

7. The sprocket tensioning device for a scraper conveyor according to claim 1, characterized in that: The sizes of the first sprockets (4) are different.

8. A scraper conveyor, characterized in that: It comprises a scraper conveyor sprocket tensioning device as described in any one of claims 1-6.