Multi-station flexible test equipment

By designing multi-station flexible testing equipment, using detachable transmission components and multiple sets of test stations, the problem that traditional equipment cannot quickly adapt to different products is solved, which improves production efficiency and product quality and reduces costs.

CN222311783UActive Publication Date: 2025-01-07DONGGUAN SHINYOU INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420994887.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Traditional testing equipment is difficult to quickly change feed modules, fixture modules and production modes, and is unable to be compatible with the rapid production of different products, resulting in low production efficiency, high cost, unstable product quality, and weakened corporate competitiveness.

Method used

A multi-station flexible testing equipment is designed, including detachable transmission components, multiple sets of test stations and adjustable loading and unloading components. It is accurately positioned and automatically transmitted through visual components, and is adapted to different product types.

Benefits of technology

It realizes rapid replacement of test configurations for different products, saves space, facilitates testing of different parameters, improves production efficiency and product quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of test equipment, in particular to multi-station flexible test equipment, which comprises a base. The base is provided with a feeding frame, a discharging frame, a conveying base and a testing frame. The feeding frame is provided with a feeding assembly. The discharging frame is provided with a discharging assembly. The feeding frame is provided with a visual assembly. The test frame is provided with a plurality of test groups along the height direction; each test group is provided with a plurality of test stations along the length direction of the test frame; the conveying seat is provided with a transmission assembly; the conveying assembly is detachably connected with a material taking assembly. According to the conveying assembly, different material taking assemblies can be automatically replaced according to different products, the feeding assemblies and the discharging assemblies of different types can be assembled according to the different products, and therefore the conveying assembly can adapt to the different products; besides, a plurality of test stations are arranged in the height direction and the length direction, so that the space can be saved, and different parameters of the product can be conveniently tested.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing equipment, in particular to a multi-station flexible testing equipment. Background Art

[0002] As the demand for electronic products continues to rise and people's quality of life continues to improve, people's pursuit of electronic product quality is becoming more and more excellent, which in turn increases the testing requirements for PCBA boards. The current market is characterized by small batches and multiple models, and production switching is extremely frequent. Among them, some products with burrs can be transmitted with the help of conveyor lines, while those without burrs cannot be directly transmitted. They need to use carriers or manually place fixtures to implement feeding operations, making the feeding modules more diversified. Traditional testing equipment is difficult to achieve rapid conversion in terms of feeding modules, fixture modules, and production modes (single model production, mixed line production, and multi-process production), and is not compatible with the rapid production of different products, which has caused a series of problems: the long time to change models has greatly reduced production efficiency and increased costs; unstable product quality has led to a decline in customer satisfaction; the competitiveness of enterprises in the market has been weakened, and profit margins have been compressed; the production process has become complicated and the error rate has increased. Utility Model Content

[0003] The purpose of the utility model is to provide a multi-station flexible testing device in view of the above-mentioned deficiencies in the prior art.

[0004] The purpose of the utility model is achieved through the following technical solutions: a multi-station flexible testing device, comprising a base; the base is provided with a loading rack, a unloading rack, a conveying seat and a testing rack;

[0005] The loading rack and the unloading rack are respectively arranged on both sides of the conveying seat; the loading rack is provided with a loading component; the unloading rack is provided with a unloading component; the loading rack is provided with a visual component;

[0006] The test frame is arranged at the front end of the loading frame, the front end of the unloading frame and the front end of the conveying seat; the test frame is provided with multiple test groups along the height direction; each test group is provided with multiple test stations along the length direction of the test frame;

[0007] The conveying seat is provided with a transmission component; the transmission component is detachably connected with a material taking component.

[0008] The utility model is further configured as follows: the transmission component includes a lifting seat and a rotating seat; the conveying seat is provided with a lifting component for driving the lifting seat to lift; the lifting seat is provided with a first rotating member; one end of the rotating seat is connected to the first rotating member; and the other end of the rotating seat is provided with a second rotating member.

[0009] The utility model is further configured such that the second rotating member is provided with a first quick-release member; and the material taking assembly is provided with a second quick-release member cooperating with the first quick-release member.

[0010] The utility model is further configured that the material picking assembly includes a material picking seat and a vacuum suction nozzle arranged at the bottom of the material picking seat; and the second quick-release part is arranged at the top of the material picking seat.

[0011] The utility model is further configured that the visual component includes a camera arranged on a loading rack; the camera is arranged on the top of the loading component.

[0012] The utility model is further configured that the loading rack is provided with an electric control box at the bottom of the unloading assembly.

[0013] The utility model is further configured that the base is provided with a first placement rack between the loading rack and the conveying seat; the base is provided with a second placement rack between the unloading rack and the conveying seat; the first placement rack and the second placement rack are used for placing the material taking components.

[0014] The utility model is further configured that the loading assembly includes a loading seat; the loading seat is detachably connected to the loading rack; the loading seat is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure.

[0015] The utility model is further configured that the material unloading assembly includes a material unloading seat; the material unloading seat is detachably connected to the material unloading rack; the material unloading seat is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure.

[0016] The beneficial effects of the utility model are as follows: the transmission component of the utility model can automatically replace different material picking components according to different products, and can assemble different types of loading components and unloading components according to different products, so as to adapt to different products; in addition, by arranging multiple test stations in the height and length directions, it can save space and facilitate the testing of different parameters of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the utility model. A person skilled in the art can obtain other drawings based on the following drawings without creative work.

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the utility model from another perspective;

[0020] Figure 3It is a schematic diagram of the structure of the cooperation of the conveying seat, the transmission component and the material taking component of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the utility model conveying seat, transmission assembly and material taking assembly in cooperation with each other from another perspective;

[0022] Among them: 1. Base; 2. Loading rack; 21. Loading seat; 22. Camera; 3. Unloading rack; 31. Unloading seat; 32. Electric control box; 4. Conveying seat; 41. Lifting seat; 42. Rotating seat; 43. Lifting assembly; 44. First rotating part; 45. Second rotating part; 46. First quick release part; 5. Test rack; 51. Test station; 6. Picking seat; 61. Vacuum nozzle; 62. Second quick release part; 71. First placement rack; 72. Second placement rack; 8. Picking assembly. DETAILED DESCRIPTION

[0023] The utility model is further described in conjunction with the following embodiments.

[0024] Depend on Figures 1 to 4 It can be seen that the multi-station flexible testing equipment described in this embodiment includes a base 1; the base 1 is provided with a loading rack 2, a unloading rack 3, a conveying seat 4 and a testing rack 5;

[0025] The loading rack 2 and the unloading rack 3 are respectively arranged on both sides of the conveying seat 4; the loading rack 2 is provided with a loading component; the unloading rack 3 is provided with a unloading component; the loading rack 2 is provided with a visual component;

[0026] The test rack 5 is arranged at the front end of the loading rack 2, the front end of the unloading rack 3 and the front end of the conveying seat 4; the test rack 5 is provided with multiple test groups along the height direction; each test group is provided with multiple test stations 51 along the length direction of the test rack 5;

[0027] The conveying seat 4 is provided with a transmission component; the transmission component is detachably connected with a material taking component 8.

[0028] Specifically, when the multi-station flexible testing equipment described in this embodiment is used, first the loading component delivers the product to be tested to a specified position, and then the visual component accurately locates the product to be tested and identifies relevant information of the product.

[0029] Then, based on the product information, the transmission component switches the corresponding material picking component 8 to smoothly transport the product to be tested. Then, the transmission component and the material picking component 8 grab the positioned product and place it on each test station 51 for comprehensive testing. After the test is completed, the transmission component and the material picking component 8 transport the product to the unloading component for unloading.

[0030] Through the above-mentioned arrangement, the transmission component of this embodiment can automatically replace different material picking components 8 according to different products, and can assemble different types of loading components and unloading components according to different products, so as to adapt to different products; in addition, by arranging multiple test stations 51 in the height and length directions, it can save space and facilitate the testing of different parameters of the product.

[0031] The present embodiment describes a multi-station flexible testing device, wherein the transmission component includes a lifting seat 41 and a rotating seat 42; the conveying seat 4 is provided with a lifting component 43 for driving the lifting seat 41 to lift; the lifting seat 41 is provided with a first rotating member 44; one end of the rotating seat 42 is connected to the first rotating member 44; and the other end of the rotating seat 42 is provided with a second rotating member 45.

[0032] Specifically, the lifting component 43 can be a motor screw structure, a cylinder structure or a linear module, and the first rotating member 44 and the second rotating member 45 can be rotating motors; through the above settings, it can drive the material picking component 8 to lift and rotate at multiple angles, thereby driving the product to be transferred on the loading component, unloading component and different testing stations 51.

[0033] In the multi-station flexible testing device described in this embodiment, the second rotating member 45 is provided with a first quick release member 46; the material picking assembly 8 is provided with a second quick release member 62 that cooperates with the first quick release member 46. Specifically, through the above arrangement, the transmission assembly can quickly replace different material picking assemblies 8 according to the type of product.

[0034] In the multi-station flexible testing device described in this embodiment, the material picking assembly 8 includes a material picking seat 6 and a vacuum suction nozzle 61 disposed at the bottom of the material picking seat 6; the second quick release member 62 is disposed at the top of the material picking seat 6. The above arrangement facilitates the suction of the product.

[0035] In the multi-station flexible testing device described in this embodiment, the visual component includes a camera 22 disposed on the loading rack 2; the camera 22 is disposed on the top of the loading component. Specifically, the above arrangement facilitates accurate positioning of the product to be tested and identification of relevant information of the product.

[0036] In the multi-station flexible testing device described in this embodiment, the loading rack 2 is provided with an electric control box 32 at the bottom of the unloading assembly. The above arrangement makes the overall structure more compact and saves space.

[0037] In the multi-station flexible testing equipment described in this embodiment, the base 1 is provided with a first placement rack 71 between the loading rack 2 and the conveying seat 4; the base 1 is provided with a second placement rack 72 between the unloading rack 3 and the conveying seat 4; the first placement rack 71 and the second placement rack 72 are used to place the material picking component 8.

[0038] Specifically, through the above arrangement, the first placement rack 71 and the second placement rack 72 can place material taking components 8 of different specifications, so that the transmission component can replace different material taking components 8 according to different products.

[0039] In the multi-station flexible testing equipment described in this embodiment, the feeding assembly includes a feeding seat 21; the feeding seat 21 is detachably connected to the feeding frame 2; the feeding seat 21 is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure. Specifically, through the above arrangement, this embodiment can adopt different feeding methods according to product characteristics and incoming material methods, and the feeding assembly has a variety of transmission methods to meet the transmission requirements of various different products.

[0040] In the multi-station flexible testing equipment described in this embodiment, the material unloading assembly includes a material unloading seat 31; the material unloading seat 31 is detachably connected to the material unloading frame 3; the material unloading seat 31 is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure. Specifically, through the above arrangement, the present embodiment can adopt different unloading methods according to product characteristics and incoming material methods, and the conveying methods of the material unloading assembly are rich and varied, which can meet the transmission requirements of various different products.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A multi-station flexible testing device, characterized in that: It comprises a base (1); the base (1) is provided with a loading rack (2), a unloading rack (3), a conveying seat (4) and a testing rack (5); The loading rack (2) and the unloading rack (3) are respectively arranged on both sides of the conveying seat (4); the loading rack (2) is provided with a loading component; the unloading rack (3) is provided with a unloading component; the loading rack (2) is provided with a visual component; The test frame (5) is arranged at the front end of the loading frame (2), the front end of the unloading frame (3) and the front end of the conveying seat (4); the test frame (5) is provided with a plurality of test groups along the height direction; each test group is provided with a plurality of test stations (51) along the length direction of the test frame (5); The conveying seat (4) is provided with a transmission component; the transmission component is detachably connected to a material taking component (8).

2. The multi-station flexible testing device according to claim 1, characterized in that: The transmission assembly comprises a lifting seat (41) and a rotating seat (42); the transport seat (4) is provided with a lifting assembly (43) for driving the lifting seat (41) to lift; the lifting seat (41) is provided with a first rotating member (44); one end of the rotating seat (42) is connected to the first rotating member (44); and the other end of the rotating seat (42) is provided with a second rotating member (45).

3. The multi-station flexible testing device according to claim 2, characterized in that: The second rotating member (45) is provided with a first quick-release member (46); and the material taking assembly (8) is provided with a second quick-release member (62) that cooperates with the first quick-release member (46).

4. The multi-station flexible testing device according to claim 3, characterized in that: The material picking assembly (8) comprises a material picking seat (6) and a vacuum suction nozzle (61) arranged at the bottom of the material picking seat (6); the second quick-release component (62) is arranged at the top of the material picking seat (6).

5. The multi-station flexible testing device according to claim 1, characterized in that: The visual component comprises a camera (22) arranged on a loading rack (2); the camera (22) is arranged on the top of the loading component.

6. The multi-station flexible testing device according to claim 1, characterized in that: The loading rack (2) is provided with an electric control box (32) at the bottom of the unloading assembly.

7. The multi-station flexible testing device according to claim 1, characterized in that: The base (1) is provided with a first placement rack (71) between the loading rack (2) and the conveying seat (4); the base (1) is provided with a second placement rack (72) between the unloading rack (3) and the conveying seat (4); the first placement rack (71) and the second placement rack (72) are used to place the material taking assembly (8).

8. The multi-station flexible testing device according to claim 1, characterized in that: The loading assembly comprises a loading seat (21); the loading seat (21) is detachably connected to the loading rack (2); the loading seat (21) is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure.

9. The multi-station flexible testing device according to claim 1, characterized in that: The material unloading assembly comprises a material unloading seat (31); the material unloading seat (31) is detachably connected to the material unloading frame (3); the material unloading seat (31) is provided with a single belt structure or an adjustable width double belt structure or a fixture structure or a tray structure.