Novel material shaping device
By combining an embedded arch breaker and a dust curtain, the problems of high labor intensity, low automation, and dust pollution during the loading of bulk materials are solved, achieving full utilization and quantitative loading of materials, and improving loading accuracy and production efficiency.
Patent Information
- Application Number
- CN202421161946.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing technologies result in high labor intensity and low automation levels during the loading of bulk materials in vehicles, underutilization of cargo space, and problems such as overloading, underloading, and dust pollution. Furthermore, existing telescopic chutes cannot accurately load materials.
A new material shaping device consisting of an embedded arch breaker and a dustproof curtain is used. The embedded arch breaker shapes the material by vibrating and beating it. Combined with the funnel-shaped structure and the dustproof curtain design, it can achieve quantitative collection of materials and dust control.
It achieves full utilization and quantitative loading of materials, reduces labor intensity, improves loading accuracy, reduces dust pollution, and increases production efficiency.
Smart Images
Figure CN222312127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel material shaping device, which is mainly used for loading vehicles with bulk materials in various industries such as coal, electric power, and chemical industry, and belongs to the technical field of material transportation. Background Art
[0002] At present, in the process of loading bulk materials on vehicles in my country, manual material discharge is carried out on site, which is labor-intensive and has a low level of automation. The internal space of the cargo box is not fully utilized, resulting in low transportation efficiency and increased transportation costs. There are often problems of overloading and underloading, and the loading cannot be completed in one quantitative manner. Later, telescopic chutes were used for loading. Although the situation has improved, because the bulk materials are light and dusty, the loaders cannot see the loading status of the materials in the car clearly, and there will be problems of overloading and underloading, and dust pollution is also a major problem. Now there is a special need for a new material shaping device that cooperates with telescopic chutes to solve the above technical deficiencies. Summary of the invention
[0003] The technical problem to be solved by the utility model is: in order to overcome the above-mentioned shortcomings and in view of the deficiencies in the prior art, a new material shaping device is provided which has a simple and reasonable structure, is safe and environmentally friendly, can collect and shape bulk materials, and makes full use of the compartment space.
[0004] To achieve the above purpose, the technical solution adopted by the utility model to solve its technical problems is: a new material shaping device, composed of an embedded arch breaker, a material receiving trough and a dust-proof curtain, and its characteristics are: the embedded arch breaker 1 is respectively installed on the upper part and on the left and right sides of the material receiving trough 2, and a dust-proof curtain 3 is installed at one end of the material receiving trough 2.
[0005] In the novel material shaping device of the above structure, the vibration motor 1.1 of the embedded arch breaker 1 is fixed on the motor base 1.2, the periphery of the motor base 1.2 is connected to the flange ring 1.4, the outside of the flange ring 1.4 is connected to the clamping flange 1.6, an annular rubber 1.7 is installed under the clamping flange 1.6, the bottom of the annular rubber 1.7 is connected to the material receiving trough 2, the fastening screw 1.5 passes through the material receiving trough 2, the annular rubber 1.7 and the clamping flange 1.6 to fasten them together, and the vibration plate 1.3 fixedly connected to the lower part of the motor base 1.2 is embedded in the side wall of the material receiving trough 2 and is flush with it.
[0006] Compared with the prior art, the utility model adopts the above structure and has the following characteristics.
[0007] 1. The utility model has a unique structural design, which is simple and reasonable in structure. The material flowing out of the lower part of the silo chute is collected and vibrated and beaten by an embedded arch breaker. The material is compacted and shaped, which can make full use of the space in the car compartment and achieve a one-time quantitative loading effect.
[0008] 2. The utility model has a unique structural design and a trumpet structure adopted at one end of the material receiving trough in the feeding direction, which can make the material collection more sufficient and clean, without leaving any residue, and more accurate. A dust-proof curtain is installed at one end of the material receiving trough in the discharging direction, so that the dust cannot leak out and disappears as the material is compacted, which plays a role in safety and environmental protection and solves the problems of manual operation on site and poor working environment.
[0009] 3. The unique structural design of the utility model combined with the use of a telescopic chute is more conducive to the use of loading automation, solves the problem of manual material discharge operation and high labor intensity, makes one-time quantitative loading more accurate, and thus greatly improves productivity.
[0010] 4. The utility model has the advantages of simple structure, safety, environmental protection, convenient installation and low maintenance cost. It is a great innovation in improving production efficiency of bulk material vehicle loading and is particularly suitable for bulk material vehicle loading occasions. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of a material shaping device of the utility model.
[0012] Figure 2 yes Figure 1 Left view of .
[0013] Figure 3 yes Figure 1 Top view of the .
[0014] In the figure: 1-embedded arch breaker 1.1-vibration motor, 1.2-motor seat, 1.3-vibration plate, 1.4-flange ring, 1.5-fastening screw, 1.6-pressing flange, 1.7-ring rubber, 2-receiving trough 3-dust curtain. DETAILED DESCRIPTION
[0015] Comparison Figures 1 to 3 The utility model is a new material shaping device, which is composed of an embedded arch breaker, a receiving trough and a dust curtain. Its characteristics are: the embedded arch breaker 1 is respectively installed on the upper and left and right sides of the receiving trough 2, and a dust curtain 3 is installed at one end of the receiving trough 2.
[0016] The working principle of the utility model is: the new material shaping device is installed at the discharge port below the telescopic chute, collects materials into the receiving trough, starts the embedded arch breaker, and the vibration motor of the embedded arch breaker drives the vibration plate under the motor seat, and the vibration plate beats and compacts the materials in the receiving trough. As the vehicle moves at a constant speed, the compartment space can be fully utilized to achieve a one-time quantitative loading effect. The utility model has a simple structure, is safe and environmentally friendly, is easy to install, and has a low maintenance cost. It is particularly suitable for loading vehicles with bulk materials.
[0017] Those skilled in the art may use different methods to implement the described functions for each specific application, but such implementation should not be considered to exceed the scope of the present invention.
[0018] Those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is intended to include these modifications and variations.
Claims
1. The new material shaping device consists of an embedded arch breaker, a receiving trough and a dust curtain. Its characteristics are: embedded The arch breakers (1) are respectively installed on the upper side and on the left and right sides of the receiving trough (2), and a dust curtain (3) is installed at one end of the receiving trough (2).
2. The novel material shaping device according to claim 1 is characterized in that: The vibration motor (1.1) of the arch breaker (1) is fixed on the motor base (1.2), the periphery of the motor base (1.2) is connected to the flange ring (1.4), the outer side of the flange ring (1.4) is connected to the clamping flange (1.6), an annular rubber (1.7) is installed below the clamping flange (1.6), the bottom of the annular rubber (1.7) is connected to the material receiving trough (2), the fastening screw (1.5) passes through the material receiving trough (2), the annular rubber (1.7) and the clamping flange (1.6) to fasten them together, and the vibration plate (1.3) fixed to the lower part of the motor base (1.2) is embedded in the side wall of the material receiving trough (2) and is flush with it.