Assembly type high-speed paper winding cylinder

Through prefabricated design and precision welding technology, the traditional paper roll cylinder has been solved in terms of high-speed rotation stability and installation convenience, and has achieved higher rigidity and coaxiality, which extends service life and improves the stability of the papermaking process. Sex and efficiency.

CN222312174UActive Publication Date: 2025-01-07JIANGSU WEIMEI LIGHT IND MASCH CO LTD
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Patent Information

Application Number
CN202421218345.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Traditional cast iron paper roll cylinders and fully welded paper roll cylinders cannot meet the high requirements of modern high-speed paper machines, especially in terms of structural stability and installation convenience.

Method used

Adopting an assembled design, the transmission side shaft, end cover, housing (constructed by cylinder and flange), screws and bolts, etc., combine precise measurement and advanced welding technology to ensure the interference fit between cylinder and flange and Welding and fixing to form a stable overall structure, and rapid assembly and fixation are achieved through the connecting structure of bolts and washers.

Benefits of technology

Improve the overall rigidity and coaxiality of the rolling paper cylinder, extend the service life of key components, solve the problem of sagging of siphons, ensure the smooth and stable liquid transmission, meet the stability requirements of high-speed rotation, simplify the assembly process and Reduced costs.

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Abstract

The utility model discloses an assembly type high-speed paper winding cylinder, and relates to the technical field of papermaking. An end cover; the shell is composed of a cylinder body and a flange, one end of the cylinder body is fixedly connected with the flange, and the cylinder body is used for guaranteeing the overall stability under high-speed rotation and the coaxiality of the flange; an operation-side shaft; a screw; the bolt is used for assembling and connecting the shell and the end cover; according to the technical scheme provided by the utility model, the joint part of the cylinder body and the flange is welded and fixed on the basis of interference fit, so that the welding quality is ensured, and displacement or deformation during high-speed rotation is prevented. And bolt holes are also formed in the corresponding positions of the end covers, and are fastened through bolts, matched gaskets and nuts to form a reliable connecting structure, so that the service lives of key components such as the rotating joint and the like of the high-speed paper winding cylinder are effectively prolonged. In addition, the problem that a siphon vertical pipe of the siphon device droops is solved, and smooth and stable liquid transmission in the papermaking process is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of papermaking, in particular to an assembled high-speed paper reel. Background Art

[0002] With the rapid development of the papermaking industry, higher requirements are placed on the speed and width of papermaking machines. The traditional cast iron reel cylinder can no longer meet the needs of modern paper machine production due to the limitations of the casting process and environmental protection requirements. Although the fully welded reel cylinder has improved this problem to a certain extent, it still cannot fully meet the use requirements of high-speed papermaking machines. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an assembled high-speed paper reel cylinder, which can meet the requirements of high-speed rotation and has the advantages of stable structure, convenient installation and the like.

[0004] In view of this, the utility model provides an assembled high-speed paper winding cylinder, comprising: a transmission side shaft; an end cover; a shell, wherein the shell is composed of a cylinder and a flange, wherein one end of the cylinder is fixedly connected to the flange to ensure the overall stability under high-speed rotation and the coaxiality of the flange; an operating side shaft; screws; and bolts, which are used to assemble and connect the shell and the end cover.

[0005] Optionally, the cylinder and the flange are fixed by interference fit and welding.

[0006] Optionally, the flange on the shell is provided with a connection structure for receiving bolts, so as to be used for quick assembly and fixation of the shell and the end cover.

[0007] Optionally, the transmission side shaft is mounted on the middle part of one end of the end cover by means of screws.

[0008] It can be seen from the above technical solutions that the embodiments of the utility model have the following advantages:

[0009] The utility model is an assembled high-speed paper reel cylinder, in which one end of the cylinder and the flange are interference-fitted after precise measurement to ensure a close fit without gaps between the two, so as to improve the overall rigidity and coaxiality. The joint between the cylinder and the flange is welded and fixed on the basis of the interference fit to ensure the welding quality and prevent displacement or deformation during high-speed rotation. Bolt holes are also provided at the corresponding positions of the end cover, which are fastened by bolts and matching washers and nuts to form a reliable connection structure, ensuring that the high-speed paper reel cylinder effectively extends the service life of key components such as the rotary joint. In addition, the problem of sagging of the siphon vertical pipe of the siphon device is solved, ensuring smooth and stable liquid transmission during the papermaking process.

[0010] These features and advantages of the present invention will be disclosed in detail in the following specific implementation manners and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings:

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the shell of the utility model.

[0014] Explanation of the reference numerals: 11, transmission side shaft; 12, end cover; 13, housing; 131, cylinder; 132, flange; 14, operating side shaft; 15, screw; 16, bolt. DETAILED DESCRIPTION

[0015] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the embodiment of the utility model, but the following embodiment is only a preferred embodiment of the utility model, not all. Based on the embodiment in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0016] An assembled high-speed paper reel cylinder according to an embodiment of the utility model will be described in detail below with reference to the accompanying drawings.

[0017] Example

[0018] For easier understanding, see Figure 1 to Figure 2 The utility model provides an embodiment of an assembled high-speed paper reel cylinder, comprising: a transmission side shaft 11; an end cover 12; a housing 13, wherein the housing 13 is composed of a cylinder 131 and a flange 132, wherein one end of the cylinder 131 is fixedly connected to the flange 132 to ensure the overall stability under high-speed rotation and the coaxiality of the flange 132; an operating side shaft 14; a screw 15; and a bolt 16, which are used to assemble and connect the housing 13 and the end cover 12. The cylinder 131 and the flange 132 are fixed by interference fit and welding.

[0019] Furthermore, the flange 132 on the housing 13 is provided with a connection structure for receiving bolts 16, which is used for quick assembly and fixation of the housing 13 and the end cover 12. The transmission side shaft 11 is installed in the middle of one end of the end cover 12 by screws 15.

[0020] It should be noted that first, according to the needs, materials suitable for high-speed operation and with sufficient strength and rigidity, such as high-strength alloy steel, are selected, and the cylinder 131 and the flange 132 are precisely processed to ensure dimensional accuracy and surface finish, so as to prepare for subsequent interference fit and welding.

[0021] After precise measurement, one end of the cylinder 131 and the flange 132 are interference-fitted to ensure that the two are tightly fitted without gaps to improve overall rigidity and coaxiality. Subsequently, advanced welding techniques such as argon arc welding or laser welding are used to weld and fix the joint of the cylinder 131 and the flange 132 on the basis of interference fit to ensure welding quality and prevent displacement or deformation during high-speed rotation.

[0022] The flange 132 is designed with multiple evenly distributed bolt holes, which are used to receive the bolts 16 to ensure the quick and stable assembly of the housing 13 and the end cover 12. The end cover 12 is also provided with bolt holes at corresponding positions, which are fastened by bolts 16 and matching washers and nuts to form a reliable connection structure.

[0023] The transmission side shaft 11 is fixed at a pre-set position at the middle of one end of the end cover 12 by a high-strength screw 15 to ensure stable support of the shaft and effective transmission of power.

[0024] First, the processed barrel-flange assembly, i.e., the housing 13, is assembled with the end covers 12 at both ends by bolts 16, ensuring that all connection parts are tightened without looseness. Subsequently, the operating side shaft 14 is installed to complete the assembly of the main structure.

[0025] After assembly, the coaxiality of flange 132 is checked using professional instruments to ensure accurate alignment with the drive shaft.

[0026] Working principle: The transmission side shaft 11 is installed on the end cover 12 through a precise bearing system. When the power system of the paper machine is started, the transmission side shaft 11 receives the torque from the drive system and transmits the rotational power to the entire paper winding cylinder efficiently and losslessly through the solid connection of the screw 15. The continuity and reliability of power transmission are ensured, and it can remain stable even under long-term high-load operation. The cylinder 131 and the flange 132 are tightly combined through precise interference fit, and then welded to form a highly integrated shell structure. This design not only strengthens the overall strength of the shell, but also ensures that the flange 132 maintains strict coaxiality with the transmission side shaft 11 and the operating side shaft 14 under high-speed rotation, reduces vibration, improves running stability, thereby extending the service life of the equipment and improving the quality of paper winding. The preset bolt holes on the flange 132 allow the shell 13 to be quickly and accurately connected to the end covers 12 at both ends through bolts 16, simplifying the on-site assembly process and reducing assembly time and cost. At the same time, this design facilitates daily maintenance inspections and necessary component replacements, improving the flexibility and efficiency of the paper production line.

[0027] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An assembled high-speed paper reel cylinder, characterized in that: include: A transmission side shaft (11); an end cover (12); a housing (13), wherein the housing (13) is composed of a cylinder (131) and a flange (132), wherein one end of the cylinder (131) is fixedly connected to the flange (132) to ensure overall stability under high-speed rotation and coaxiality of the flange (132); an operating side shaft (14); a screw (15); and a bolt (16) for assembling and connecting the housing (13) and the end cover (12).

2. The assembled high-speed paper reel cylinder according to claim 1, characterized in that: The cylinder (131) and the flange (132) are fixed by interference fit and welding.

3. The assembled high-speed paper reel cylinder according to claim 1, characterized in that: The flange (132) on the housing (13) is provided with a connection structure for receiving bolts (16) for quick assembly and fixation of the housing (13) and the end cover (12).

4. The assembled high-speed paper reel cylinder according to claim 1, characterized in that: The transmission side shaft (11) is mounted at the middle of one end of the end cover (12) by means of screws (15).