Active pay-off machine integrated with tension machine

Abstract

The utility model discloses an active pay-off machine integrated with a tension machine, which relates to the technical field of pay-off machines and comprises a protection component, a main shaft component, a lifting sliding plate component, a gas cap component, a motor gap bridge component, a protection component, a tension component, stairs and an electric cabinet are arranged on a pay-off rack, the main shaft component is connected with the motor gap bridge component, and the tension component is connected with the main shaft component. The main shaft assembly is connected with the gas cap assembly, the lifting sliding plate assembly is arranged between the gas cap assembly and the main shaft assembly, the electric cabinet is arranged at the side end of the gas cap assembly, the tension assembly is connected with the motor gap bridge assembly, the tension assembly comprises a tension rack, two sets of bearing seat cushion blocks are arranged on the tension rack, and the motor gap bridge assembly is arranged on the bearing seat cushion blocks. The tension assembly is arranged on the active pay-off machine, so that a wire harness can be limited, the tension assembly in the device and the pay-off machine use the motor gap bridge assembly to realize operation of the same power source, and the operation cost is greatly saved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire pay-off machines, in particular to an active wire pay-off machine integrated with a tension machine. Background Art

[0002] Active pay-off machine is a kind of equipment used in wire manufacturing process, which can actively pay out the wire of predetermined length. Pay-off machine can generally be divided into active back-twisting pay-off machine, vertical power pay-off machine, double-axis power pay-off machine, double-axis multi-head wire drawing disk active pay-off machine, shaftless pay-off machine, etc.

[0003] The active pay-off machine needs to use a tension machine to limit the wire harness when it is in use. However, the current active pay-off machine and tension machine are two devices, which need to be operated separately when in use, which is not only troublesome to operate, but also increases the cost of use. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an active wire pay-off machine integrated with a tension machine, which solves the problem that the active wire pay-off machine needs to use a tension machine to limit the wire harness when in use. However, the current active wire pay-off machine and tension machine are two devices, which need to be operated separately when in use, which is not only cumbersome to operate, but also increases the cost of use and technical problems.

[0006] (II) Technical solution

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] An active wire-paying machine with an integrated tension machine comprises a wire-paying frame, on which a main shaft assembly, a lifting slide assembly, a gas cap assembly, a motor bridge assembly, a protective assembly, a tension assembly, a staircase and an electric control box are arranged, wherein the main shaft assembly is connected to the motor bridge assembly, the main shaft assembly is connected to the gas cap assembly, the lifting slide assembly is arranged between the gas cap assembly and the main shaft assembly, the electric control box is arranged at the side end of the gas cap assembly, the tension assembly is connected to the motor bridge assembly, wherein the tension assembly comprises a tension frame, on which two groups of bearing seat blocks are arranged, both groups of bearing seat blocks are provided with seat bearings, a sprocket is arranged between each two groups of the seat bearings, and a chain is arranged between the two groups of the sprockets.

[0009] Preferably: a counterweight is provided at the upper end of the chain, wherein an adjusting screw is provided at the side end of the counterweight.

[0010] Preferably: a seat plate is provided on the tension frame, wherein a movable wheel axle is provided on the tension frame.

[0011] Preferably, the movable wheel shaft and the seat plate are connected to the tension frame via bolts.

[0012] Preferably: a connecting bearing is provided on the moving wheel axle, a tension guide wheel is provided on the connecting bearing, and an end cover is provided on the moving wheel axle.

[0013] Preferably: a guide wheel shaft is provided on the movable wheel shaft, wherein two sets of linear slide rails are provided on the tension frame, and a signal plate is provided on the tension frame.

[0014] (III) Beneficial effects

[0015] The invention provides a tension component on the active wire-paying machine, so as to limit the wire harness. Moreover, the tension component in the device and the wire-paying machine use a motor bridge component to realize the operation with the same power source, which greatly saves the operation cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0017] Figure 1 It is a structural diagram of the entire utility model;

[0018] Figure 2 This is a structural diagram of the tension component of the utility model;

[0019] Figure 3 It is the structural diagram of the tension frame of the utility model.

[0020] Legend: 11. Tension rack; 12. Counterweight; 13. Adjustment screw; 14. Sprocket; 16. Bearing with seat; 17. Tension guide wheel; 18. Connecting bearing; 19. End cover; 21. Moving wheel shaft; 23. Seat plate; 24. Chain; 25. Guide wheel shaft; 26. Signal board; 27. Bearing seat pad; 29. ​​Linear slide rail; 31. Spindle assembly; 32. Lifting slide assembly; 33. Air cap assembly; 34. Motor bridge assembly; 35. Protection assembly; 36. Tension assembly; 37. Stairs; 38. Electric control box; 39. Pay-off rack. DETAILED DESCRIPTION

[0021] The embodiment of the present application provides an active wire pay-off machine integrated with a tension machine, which effectively solves the problem that the active wire pay-off machine needs to use a tension machine to limit the wire harness when in use. However, the current active wire pay-off machine and the tension machine are two devices, which need to be operated separately when in use, which is not only troublesome to operate but also increases the cost of use. The present invention sets a tension component on the active wire pay-off machine, so as to limit the wire harness. Moreover, the tension component in the device and the wire pay-off machine use a motor bridge component to realize the operation from the same power source, which greatly saves the operating cost.

[0022] Example

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, the technical solution in the embodiment of the present application effectively solves the problem that the active pay-off machine needs to use a tension machine to limit the wire harness when it is in use. However, the current active pay-off machine and the tension machine are two devices. When in use, they need to be operated separately, which is not only cumbersome to operate, but also increases the technical problem of the cost of use. The overall idea is as follows:

[0024] In view of the problems existing in the prior art, the utility model provides an active wire-releasing machine with a tension machine, including a wire-releasing frame 39, on which a main shaft assembly 31, a lifting slide assembly 32, a gas top assembly 33, a motor bridge assembly 34, a protection assembly 35, a tension assembly 36, a staircase 37, and an electric control box 38 are arranged, wherein the main shaft assembly 31 is connected to the motor bridge assembly 34, the main shaft assembly 31 is connected to the gas top assembly 33, the lifting slide assembly 32 is arranged between the gas top assembly 33 and the main shaft assembly 31, the electric control box 38 is arranged at the side end of the gas top assembly 33, the tension assembly 36 is connected to the motor bridge assembly 34, wherein the tension assembly 36 includes a tension The tension frame 11 is provided with two sets of bearing seat pads 27, and the two sets of bearing seat pads 27 are provided with seat bearings 16. The active wire-release machine is powered by the motor bridge assembly 34, and the motor bridge assembly 34 drives the spindle assembly 31 to realize the movement of the wire-release mechanism. The motor bridge assembly 34 will also provide power to the tension assembly 36. The spindle assembly 31 generally adopts the form of pulley transmission or gear transmission to transmit the rotational power provided by the drive device to the wire-release mechanism, and the wire-release mechanism is composed of a sprocket 14 driven by a chain 24, and the drive sprocket 14 and the chain 24 release the wire. The active wire-release machine also needs a control system to realize the control of the wire-release speed and position. The control system obtains wire information through sensors and adjusts the drive device through controllers to realize automatic or manual control of the wire-release function. Safety protection devices, such as overload protection and limit switches, are provided to prevent damage caused by faults. The present invention sets a tension component 36 on the active pay-off machine, so as to limit the wire harness. Moreover, the tension component 36 in the device and the pay-off machine use the motor bridge component 34 to realize the same power source for operation, which greatly saves the operation cost. A sprocket 14 is provided between each two sets of seat bearings 16, and a chain 24 is provided between the two sets of sprockets 14. A counterweight 12 is provided on the upper end of the chain 24, wherein An adjusting screw 13 is provided at the side end of the counterweight 12, and a seat plate 23 is provided on the tension frame 11, wherein a moving wheel shaft 21 is provided on the tension frame 11, and the moving wheel shaft 21 and the seat plate 23 are connected to the tension frame 11 by bolts, and a connecting bearing 18 is provided on the moving wheel shaft 21, and a tension guide wheel 17 is provided on the connecting bearing 18, wherein an end cover 19 is provided on the moving wheel shaft 21, and a guide wheel shaft 25 is provided on the moving wheel shaft 21, wherein two sets of linear slide rails 29 are provided on the tension frame 11, and a signal board 26 is provided on the tension frame 11.

[0025] Working principle: The active pay-off machine is powered by the motor bridge assembly 34, which drives the spindle assembly 31 to realize the movement of the pay-off mechanism. The motor bridge assembly 34 also provides power to the tension assembly 36. The spindle assembly 31 generally adopts a pulley drive or a gear drive to transmit the rotational power provided by the drive device to the pay-off mechanism. The pay-off mechanism is composed of a sprocket 14 driven by a chain 24. The drive sprocket 14 and the chain 24 release the wire. The active pay-off machine also needs a control system to control the pay-off speed and position. The control system obtains wire information through sensors and adjusts the drive device through a controller to realize automatic or manually controlled pay-off functions. Safety protection devices such as overload protection and limit switches are set to prevent damage caused by faults. The new type sets a tension assembly 36 on the active pay-off machine, so that the wire harness can be limited. Moreover, the tension assembly 36 in the device and the pay-off machine use the motor bridge assembly 34 to realize the same power source for operation, which greatly saves operating costs.

[0026] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. An active pay-off machine with an integrated tensioning machine, comprising a pay-off frame (39), characterized in that: The pay-off frame (39) is provided with a main shaft assembly (31), a lifting slide assembly (32), a gas cap assembly (33), a motor bridge assembly (34), a protection assembly (35), a tension assembly (36), a staircase (37), and an electric control box (38); The main shaft assembly (31) is connected to the motor bridge assembly (34), the main shaft assembly (31) is connected to the gas cap assembly (33), the lifting slide assembly (32) is arranged between the gas cap assembly (33) and the main shaft assembly (31), the electric control box (38) is arranged at the side end of the gas cap assembly (33), and the tension assembly (36) is connected to the motor bridge assembly (34); The tension assembly (36) comprises a tension frame (11), two groups of bearing seat blocks (27) are provided on the tension frame (11), seat bearings (16) are provided on the two groups of bearing seat blocks (27), sprockets (14) are provided between each two groups of seat bearings (16), and chains (24) are provided between the two groups of sprockets (14).

2. The active pay-off machine with integrated tension machine according to claim 1, characterized in that: A counterweight (12) is provided at the upper end of the chain (24); Wherein, an adjusting screw rod (13) is provided at a side end of the counterweight (12).

3. The active pay-off machine with integrated tension machine according to claim 2, characterized in that: The tension frame (11) is provided with a seat plate (23); Wherein, a movable wheel shaft (21) is provided on the tension frame (11).

4. The active pay-off machine with integrated tensioning machine according to claim 3, characterized in that: The movable wheel shaft (21) and the seat plate (23) are connected to the tension frame (11) via bolts.

5. The active pay-off machine with integrated tension machine according to claim 4, characterized in that: The moving wheel shaft (21) is provided with a connecting bearing (18), and the connecting bearing (18) is provided with a tension guide wheel (17); Wherein, an end cover (19) is provided on the moving wheel shaft (21).

6. The active pay-off machine for a tension machine according to claim 5, characterized in that: The movable wheel shaft (21) is provided with a guide wheel shaft (25); Wherein, two sets of linear slide rails (29) are provided on the tension frame (11), and a signal board (26) is provided on the tension frame (11).

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