Tool rack of heat treatment furnace
By using a tool rack with a combination structure of a meter-shaped steel support and a thin-walled cylinder in a heat treatment furnace, uniform heating of the inner and outer rings of the steel coil is achieved, solving the problem of uneven heating during the heat treatment process, saving energy and improving quality control.
Patent Information
- Application Number
- CN202421178664.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the alloy heat treatment process, the steel coil is unevenly heated in the heat treatment furnace, resulting in waste of energy and difficulty in quality control. The existing technology mainly relies on radiation heat dissipation and lacks air convection heat transfer.
A heat treatment furnace loading rack is designed, using a combination structure of meter-shaped steel support and thin-walled cylinders to provide multi-point support and ventilation areas to achieve radiation and air convection heat transfer, and ensure uniform heating of the inner and outer rings of the steel coil.
By increasing air convection heat transfer, the consistency of the temperature in the furnace is improved, energy saving, and the quality of the steel coil is effectively controlled to prevent the outer layer of the steel coil from swaying out and damaging the heat treatment device.
Smart Images

Figure CN222313244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment devices, in particular to a tooling rack for a heat treatment furnace. Background Art
[0002] Heat treatment refers to a metal heating process in which the workpiece is heated, kept warm and cooled in the solid state to change the chemical composition and structure of the material surface or inside to obtain the desired properties.
[0003] With the rapid development of my country's manufacturing industry, market competition is becoming increasingly fierce. For manufacturers, heat treatment is one of the important processes that determine the performance of mechanical workpieces and the energy consumption of the production process. At present, most Changji Ajiang alloys are directly loaded into the heat treatment furnace during the heat treatment process of the alloy. See the Chinese utility model patent with the authorization announcement number CN208995543U, which discloses a structure in which the heated workpiece is lifted by the lifting arm and moved to the top of the heating furnace, and then placed in the heating furnace from top to bottom. In this way, the heated workpiece is simply transferred by radiation heat in the heat treatment furnace, which leads to uneven heating of the inner ring of the steel coil and overheating of the outer ring, thereby wasting energy and failing to control the quality of the steel coil. Therefore, this heat treatment method needs to be improved.
[0004] Therefore, based on the above technical problems, technicians in this field urgently need to develop a tooling rack for a heat treatment furnace. Utility Model Content
[0005] The utility model aims to provide a material rack for a heat treatment furnace, which makes the workpiece transparent up and down in the heat treatment furnace by suspending the workpiece, not only performs radiation heat transfer at the heating end of the heat treatment, but also performs air convection heat transfer, thereby increasing the consistency of the temperature in the furnace, making the inner and outer circles of the steel coil heated evenly, better controlling the quality of the steel coil, and also saving energy.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model discloses a heat treatment furnace tooling rack, which comprises:
[0008] Support components and limit components;
[0009] The limiting assembly is arranged on the supporting assembly, and the limiting assembly forms a receiving space for receiving the steel coil;
[0010] When the steel coil is placed in the accommodation space, the steel coil is supported by the support assembly;
[0011] The support assembly has a M-shaped steel support member, the steel coil is formed into a multi-point support structure through the M-shaped steel support member, and the steel coil and the support assembly form multiple ventilation areas through the M-shaped steel support member.
[0012] Furthermore, the support assembly includes:
[0013] a bottom disc located at the bottom; and
[0014] The M-shaped steel structure support member fixed to the bottom disc;
[0015] The end of the M-shaped steel structure support extends to the edge of the bottom disc;
[0016] The cross-sectional dimension of the bottom disc is greater than the cross-sectional dimension of the limiting assembly.
[0017] Furthermore, the limiting component includes:
[0018] Thin-walled tube;
[0019] The thin-walled tube and the bottom disc are coaxially fixed on the M-shaped steel structure support;
[0020] The M-shaped steel structure support has six extension arms, and the M-shaped steel structure support is connected to the thin-walled tube through the extension arms, and the space between adjacent extension arms is the ventilation area.
[0021] Furthermore, the thickness of the thin-walled tube is 2 mm.
[0022] Furthermore, the surfaces of the bottom disc and the M-shaped steel structure support are paved with a refractory material layer.
[0023] Furthermore, the extension arm portion extends to the outside of the thin-walled tube, and the portion of the extension arm extending to the outside of the thin-walled tube is provided with a lifting lug.
[0024] Furthermore, the lifting lug is arranged close to the outer wall of the thin-walled tube.
[0025] In the above technical solution, the utility model provides a heat treatment furnace tooling rack, which has the following beneficial effects:
[0026] The tooling material rack of the utility model raises the steel coil located in the limiting component through the supporting component, so that the workpiece is transparent from top to bottom in the heat treatment furnace, which not only performs radiation heat transfer at the heating end of the heat treatment furnace, but also performs air convection heat transfer, thereby increasing the consistency of the temperature in the furnace, making the inner and outer circles of the steel coil heated evenly, better controlling the quality of the steel coil, and also saving energy.
[0027] The tooling material rack of the utility model utilizes the limiting component to place the steel coil inside, thereby preventing the outer layer of the steel coil from swinging outwards and avoiding damage to the heating device of the heat treatment furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0029] Figure 1 This is a schematic diagram of the structure of a heat treatment furnace tooling rack disclosed in an embodiment of the present application;
[0030] Figure 2 This is a top view of a heat treatment furnace tooling rack disclosed in an embodiment of the present application.
[0031] Description of reference numerals:
[0032] 1. Support assembly; 2. Thin-walled tube; 3. Lifting lug;
[0033] 101. Bottom disc; 102. M-shaped steel support; 103. Ventilation area. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0035] See also Figure 1 to Figure 2 As shown;
[0036] This embodiment discloses a heat treatment furnace tooling rack, which includes:
[0037] Support component 1 and limit component;
[0038] The limiting assembly is arranged on the supporting assembly 1, and the limiting assembly forms a receiving space for receiving the steel coil;
[0039] When the steel coil is placed in the accommodation space, the steel coil is supported by the support assembly 1;
[0040] The support assembly 1 has a M-shaped steel support member 102 , and the steel coil is formed into a multi-point support structure through the M-shaped steel support member 102 , and the steel coil and the support assembly 1 form multiple ventilation areas 103 through the M-shaped steel support member 102 .
[0041] Specifically, the present embodiment discloses a tooling rack for supporting steel coil workpieces, the tooling rack comprising a support assembly 1 and a limit assembly; wherein the support assembly 1 supports the steel coil workpiece using a M-shaped steel structure support 102, and the limit assembly reserves space for accommodating the steel coil workpiece, and the internal space size meets the storage requirements of the steel coil workpiece, and due to the setting of the M-shaped steel structure support 102, not only can a multi-point support structure be formed for the steel coil workpiece, but also a plurality of ventilation areas 103 can be provided for the steel coil workpiece through the M-shaped steel structure support 102, so as to realize radiation and heat convection and increase the heat transfer effect.
[0042] Preferably, the support assembly 1 of this embodiment includes:
[0043] A bottom disc 101 located at the bottom; and
[0044] A M-shaped steel support member 102 fixed to the bottom disc 101;
[0045] The end of the M-shaped steel support member 102 extends to the edge of the bottom disc 101;
[0046] The cross-sectional dimension of the bottom disc 101 is larger than the cross-sectional dimension of the limiting assembly.
[0047] First, this embodiment further defines the structure of the support assembly 1, which includes a bottom disc 101 and a cross-shaped steel support 102; the bottom disc 101 can increase the contact area and reduce the pressure of the steel coil on the heat treatment furnace. The cross-shaped steel support 102 forms a multi-point support structure for the steel coil workpiece through six supporting parts.
[0048] The limiting assembly of this embodiment includes:
[0049] Thin-walled tube 2;
[0050] The thin-walled tube 2 and the bottom disc 101 are coaxially fixed on the M-shaped steel structure support 101;
[0051] The M-shaped steel structure support 101 has six extension arms, and the M-shaped steel structure support 101 is connected to the thin-walled tube 2 through the extension arms, and the space between adjacent extension arms is a ventilation area 103 .
[0052] The thickness of the thin-walled tube 2 in this embodiment is 2 mm.
[0053] This embodiment further defines the structure of the limit assembly, which is a thin-walled tube 2 with a wall thickness of 2 mm. The thickness cannot be too thin, which is easy to deform; and cannot be too thick, which is easy to affect convection heat transfer. The thin-walled tube 2 of this embodiment is fixed on the M-shaped steel support 102, supported by six extension arms of the M-shaped steel support 102, and formed into six ventilation areas 103 at the bottom.
[0054] In order to allow the tooling to be used in a high temperature environment, to play a certain protective role and to extend the service life, a refractory material layer is laid on the surface of the bottom disc 101 and the M-shaped steel support 102 of the present embodiment.
[0055] In order to facilitate hoisting, the extension arm of this embodiment extends to the outside of the thin-walled tube 2, and the portion of the extension arm extending to the outside of the thin-walled tube 2 is provided with a lifting lug 3. The lifting lug 3 is arranged close to the outer wall of the thin-walled tube 2.
[0056] The tooling rack of this embodiment adopts a heat-resistant alloy, whose main component is 80% Ni-20% Cr. This alloy can withstand high temperatures of 1280°C, and has high thermal strength, good high-temperature creep resistance, good thermal fatigue performance, and a long service life. It can also withstand embrittlement and other factors caused by different heat treatment atmospheres (such as oxidation, carburizing, nitriding, etc.), and has obvious advantages over stainless steel components.
[0057] In the above technical solution, the utility model provides a heat treatment furnace tooling rack, which has the following beneficial effects:
[0058] The tooling rack of the utility model raises the steel coil located in the limiting assembly through the supporting assembly 1, so that the workpiece is transparent from top to bottom in the heat treatment furnace, which not only performs radiation heat transfer at the heating end of the heat treatment furnace, but also performs air convection heat transfer, thereby increasing the consistency of the temperature in the furnace, making the inner and outer circles of the steel coil heated evenly, better controlling the quality of the steel coil, and also saving energy.
[0059] The tooling material rack of the utility model utilizes the limiting component to place the steel coil inside, thereby preventing the outer layer of the steel coil from swinging outwards and avoiding damage to the heating device of the heat treatment furnace.
[0060] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A heat treatment furnace tooling rack, characterized in that: The tooling rack includes: Support assembly (1) and limit assembly; The limiting assembly is arranged on the supporting assembly (1), and the limiting assembly forms a receiving space for receiving the steel coil; When the steel coil is placed in the accommodation space, the steel coil is supported by the support assembly (1); The support assembly (1) has a cross-shaped steel support member (102), the steel coil is formed into a multi-point support structure through the cross-shaped steel support member (102), and the steel coil and the support assembly (1) form multiple ventilation areas (103) through the cross-shaped steel support member (102).
2. A heat treatment furnace tooling rack according to claim 1, characterized in that: The support assembly (1) comprises: a bottom disc (101) located at the bottom; and The M-shaped steel structure support (102) fixed to the bottom disc (101); The end of the M-shaped steel structure support (102) extends to the edge of the bottom disc (101); The cross-sectional dimension of the bottom disc (101) is greater than the cross-sectional dimension of the limiting component.
3. A heat treatment furnace tooling rack according to claim 2, characterized in that: The limiting component comprises: Thin-walled tube (2); The thin-walled tube (2) and the bottom disc (101) are coaxially fixed on the M-shaped steel structure support (102); The M-shaped steel structure support (102) has six extension arms, and the M-shaped steel structure support (102) is connected to the thin-walled tube (2) via the extension arms, and the space between adjacent extension arms is the ventilation area (103).
4. A heat treatment furnace tooling rack according to claim 3, characterized in that: The thickness of the thin-walled tube (2) is 2 mm.
5. The heat treatment furnace tooling rack according to claim 2, characterized in that: The surfaces of the bottom disc (101) and the M-shaped steel structure support (102) are paved with a refractory material layer.
6. The heat treatment furnace tooling rack according to claim 3, characterized in that: The extension arm portion extends to the outside of the thin-walled tube (2), and the portion of the extension arm extending to the outside of the thin-walled tube (2) is provided with a lifting lug (3).
7. A heat treatment furnace tooling rack according to claim 6, characterized in that: The lifting lug (3) is arranged close to the outer wall of the thin-walled tube (2).
Citation Information
Patent Citations
Heat treatment workpiece fixing and supporting device
CN208995543U