Broken yarn detection equipment for fiber polyester-viscose cloth

By designing a protective housing and a detection housing structure, and utilizing elastic and adjusting components to protect the photoelectric sensor, the problem of easy damage and contamination of the photoelectric sensor in the production of polyester-viscose fabric was solved, and efficient yarn breakage detection was achieved.

CN222313447UActive Publication Date: 2025-01-07HANGZHOU JOGGERLINE MIRROR ART
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Patent Information

Application Number
CN202421651260.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-01-07
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the existing production process of polyester-viscose fabric, photoelectric sensors are easily affected by external environmental impacts and dust accumulation, resulting in poor detection performance.

Method used

A yarn breakage detection device for polyester-viscose fabric was designed. It adopts a protective shell and a detection shell structure, and uses elastic components and adjustment components to protect the photoelectric sensor and prevent external collisions and contaminants from entering.

Benefits of technology

It effectively protects photoelectric sensors from mechanical damage and contaminant intrusion, improves detection sensitivity and stability, and reduces false alarms and missed alarms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses broken yarn detection equipment for fiber polyester-viscose cloth, and relates to the technical field of broken yarn detection. Comprising a support base, the front wall and the rear wall of the support base are provided with a supporting frame connected through an adjusting assembly, and the inner wall of the upper end of the supporting frame is fixedly connected with a protective shell. And a detection shell on a first vertical plate is driven to slide downwards along a protection shell, so that a photoelectric sensor in the detection shell can slide out of the protection shell for detection work, then an elastic piece is pressed again to be separated from the bottom of a locking block, and through elastic recovery of a first spring, detection is completed. The detection shell is contracted into the protection shell, a protection barrier can be provided, the photoelectric sensor is protected against mechanical damage such as accidental collision, impact or extrusion, the space on equipment is reduced, and the situation that the equipment occupies too much space due to the fact that the sensor protrudes is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of yarn break detection, in particular to a yarn break detection device for fiber polyester-viscose cloth. Background Art

[0002] With the rapid development of the textile industry, fiber polyester viscose fabric is an important textile material, and the control of yarn quality in its production process is particularly critical. Yarn breakage is a common production problem, which not only affects the quality and production efficiency of the fabric, but also may cause damage to the equipment.

[0003] In the existing fiber polyester-viscose cloth production process, photoelectric sensors are usually used for detection. However, some equipment cannot effectively protect the sensors after the detection process, and are easily damaged by collision with the external environment. Long-term exposure to the external environment causes dust coverage, which affects the next detection. Therefore, the utility model provides a fiber polyester-viscose cloth yarn break detection device. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a yarn break detection device for polyester-viscose fabrics, which solves the problem that it is inconvenient to protect the detection device.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a yarn break detection device for fiber polyester-viscose cloth, comprising a bracket base, the front and rear walls of the bracket base are provided with a support frame connected by an adjustment component, the upper inner wall of the support frame is fixedly connected with a protective shell, the inner wall of the protective shell is slidably connected with a detection shell, photoelectric sensors are evenly distributed inside the detection shell, first vertical plates connected by a pressing component are arranged on both sides of the upper end of the protective shell, and a door panel connected by an elastic component is arranged at the lower end of the first vertical plate;

[0006] The elastic component includes a connecting shaft connected to the lower edge of the protective shell, the door panel is located on the outer surface of the connecting shaft, the two side walls of the door panel are fixedly connected with a second lock buckle, a connecting spring is arranged inside the second lock buckle, a first lock buckle is arranged at one end of the connecting spring away from the second lock buckle, and the first lock buckle is fixedly connected to the lower end wall of the protective shell.

[0007] Preferably, the adjustment assembly includes an adjustment groove opened on the front and rear walls of the bracket base, the inner wall of the adjustment groove is rotatably connected to a screw rod, the interior of the adjustment groove is slidably connected to a slider, and the slider is threadedly connected to the screw rod, and the support frame is fixedly connected to the side wall of the slider.

[0008] Preferably, the pressing assembly includes a first spring fixed on the upper end surface of the protective shell, the top end of the first spring is fixedly connected to a pressure plate, a first vertical plate is provided on the side of the lower end surface of the pressure plate close to the detection shell, and the first vertical plate is fixedly connected to the detection shell, and a telescopic sleeve rod is provided on the inner circle of the first spring, and the upper and lower ends of the telescopic sleeve rod are fixedly connected to the pressure plate and the protective shell respectively.

[0009] Preferably, a second vertical plate is provided on the side of the lower end surface of the pressure plate symmetrical to the first vertical plate, the lower end of the second vertical plate is fixedly connected with a connecting block, the lower end of the connecting block is fixedly connected with an elastic member with a U-shaped structure, the U-shaped top end of the elastic member is fixedly connected with a stopper, the lower end surface of the stopper is fit-connected with a locking block, and the locking block is fixedly connected to the protective shell.

[0010] Preferably, cavity grooves are opened inside both sides of the bracket base, a support plate is slidably connected to the inner center of the cavity groove, a support roller is arranged at the top of the support plate, a cross plate is fixedly connected to the two side walls of the support plate, and the cross plate is slidably connected to the cavity groove, a second spring is fixedly connected to the lower end of the cross plate, and the lower end of the second spring is fixedly connected to the bottom of the cavity groove, and a pressure sensor is arranged at the top of the cavity groove.

[0011] Preferably, conveying rollers are respectively arranged at the edges of both sides of the upper end surface of the support base, and the conveying rollers are respectively used to convey the yarns of the fiber polyester-viscose cloth.

[0012] Beneficial Effects

[0013] The utility model provides a yarn break detection device for polyester-viscose fabric. Compared with the prior art, it has the following beneficial effects:

[0014] Firstly, the utility model compresses the pressure plate on the protective shell through the first spring and the telescopic sleeve, thereby driving the detection shell on the first vertical plate to slide downward along the protective shell, so that the photoelectric sensor inside the detection shell can slide out of the interior of the protective shell for detection work, and then the elastic part is pressed again to separate it from the bottom of the locking block, and the elastic recovery of the first spring causes the detection shell to shrink into the interior of the protective shell, thereby providing a protective barrier to protect the photoelectric sensor from mechanical damage such as accidental collision, impact or extrusion, and reducing space on the equipment to prevent the equipment from occupying too much space due to the protruding sensor.

[0015] Secondly, when the detection shell is retracted into the protective shell, the door panels on both sides of the utility model automatically retract and close under the pressure of the first vertical plate through the connecting springs, thereby improving the convenience of the equipment and placing the protective shell in a closed space, thereby protecting the photoelectric sensor in the detection shell, effectively preventing external dust, moisture or other contaminants from entering the detection shell, and further protecting the sensitive components and optical elements of the photoelectric sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the adjustment tank of the utility model;

[0018] Figure 3 This is a schematic diagram of the photoelectric sensor connection structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the cavity tank of the utility model;

[0020] Figure 5 It is a schematic diagram of the door panel connection structure of the present utility model.

[0021] In the figure: 1. bracket base; 101. adjustment slot; 102. screw rod; 103. slider; 104. support frame; 2. protective shell; 201. first spring; 202. pressure plate; 203. first vertical plate; 204. detection shell; 205. photoelectric sensor; 3. telescopic sleeve; 4. second vertical plate; 401. connecting block; 402. elastic member; 403. stopper; 404. locking block; 5. cavity groove; 501. support plate; 502. support roller; 503. cross plate; 504. second spring; 505. pressure sensor; 6. connecting shaft; 601. door panel; 602. first lock buckle; 603. connecting spring; 604. second lock buckle; 7. conveying roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5The utility model provides a technical solution: a yarn break detection device for fiber polyester-viscose cloth, comprising a bracket base 1, the front and rear walls of the bracket base 1 are provided with a support frame 104 connected by an adjustment component, the upper inner wall of the support frame 104 is fixedly connected with a protective shell 2, the inner wall of the protective shell 2 is slidably connected with a detection shell 204, the inside of the detection shell 204 is evenly distributed with photoelectric sensors 205, the upper two sides of the protective shell 2 are provided with first vertical plates 203 connected by a pressing component, and the lower end of the first vertical plate 203 is provided with a door panel 601 connected by an elastic component;

[0024] The elastic component includes a connecting shaft 6 connected to the lower edge of the protective shell 2, and the door panel 601 is located on the outer surface of the connecting shaft 6. The two side walls of the door panel 601 are fixedly connected with a second lock buckle 604, and a connecting spring 603 is arranged inside the second lock buckle 604. A first lock buckle 602 is arranged at one end of the connecting spring 603 away from the second lock buckle 604, and the first lock buckle 602 is fixedly connected to the lower end wall of the protective shell 2.

[0025] The adjusting component includes an adjusting slot 101 provided on the front and rear walls of the bracket base 1, the inner wall of the adjusting slot 101 is rotatably connected with a screw rod 102, the interior of the adjusting slot 101 is slidably connected with a slider 103, and the slider 103 is threadedly connected to the screw rod 102, and the support frame 104 is fixedly connected to the side wall of the slider 103, the screw rod 102 is driven by a motor, so that the slider 103 slides along the inside of the adjusting slot 101 through the screw rod 102, and the supporting frame 104 can slide on the bracket base 1 through the adjusting component, driving the protective shell 2 on the supporting frame 104 to adjust, thereby moving the photoelectric sensor 205 inside the detection shell 204, and the position of the sensor can be adjusted in real time to ensure that it is always aligned with the center of the yarn or the key detection area, thereby improving the sensitivity and stability of the detection, and the photoelectric sensor 205 emits an infrared light beam, when the yarn passes normally, it will block or reflect part of the light beam, if the yarn breaks, the light beam will no longer be blocked or reflected, and the detection work is realized.

[0026] The door panel 601 can be opened and closed by connecting the spring 603. When the door panel 601 is closed, it is used to protect the photoelectric sensor 205. Specifically, when the first vertical plate 203 is extended and retracted downward to control the detection shell 204 to slide out, the bottom of the first vertical plate 203 will provide a downward force on the door panel 601. At this time, the connecting spring 603 rotatably connected to the second lock buckle 604 of the door panel 601 forms a rotating structure with the protective shell 2 through the first lock buckle 602, so that the door panel 601 can be elastically opened and closed through the connecting shaft 6. When the detection shell 204 is retracted inside the protective shell 2, the door panels 601 on both sides are retracted by connecting the springs 603, which improves the convenience of the equipment and places the protective shell 2 in a closed space, thereby protecting the photoelectric sensor 205 in the detection shell 204, effectively preventing external dust, moisture or other pollutants from entering the detection shell 204, and thus protecting the sensitive components and optical elements of the photoelectric sensor 205.

[0027] In a preferred embodiment, the pressing assembly includes a first spring 201 fixed on the upper end surface of the protective shell 2, the top of the first spring 201 is fixedly connected to a pressing plate 202, the lower end surface of the pressing plate 202 is provided with a first vertical plate 203 on the side close to the detection shell 204, and the first vertical plate 203 is fixedly connected to the detection shell 204, the inner circle of the first spring 201 is provided with a telescopic sleeve rod 3, and the upper and lower ends of the telescopic sleeve rod 3 are respectively fixedly connected to the pressing plate 202 and the protective shell 2, the pressing plate 202 is compressed on the protective shell 2 by the first spring 201 and the telescopic sleeve rod 3, driving the detection shell 204 on the first vertical plate 203 to slide downward along the protective shell 2, so that the photoelectric sensor 205 inside the detection shell 204 can slide out of the interior of the protective shell 2 for detection work.

[0028] In a preferred embodiment, a second vertical plate 4 is provided on a side of the lower end surface of the pressure plate 202 that is symmetrical with respect to the first vertical plate 203, a connecting block 401 is fixedly connected to the lower end of the second vertical plate 4, an elastic member 402 having a U-shaped structure is fixedly connected to the lower end of the connecting block 401, a stopper 403 is fixedly connected to the U-shaped top end of the elastic member 402, a locking block 404 is fittedly connected to the lower end surface of the stopper 403, and the locking block 404 is fixedly connected to the protective housing 2, when the pressure plate 202 is compressed downward, the elastic member 402 having a U-shaped structure is squeezed to separate the stopper 403 from the locking block 404, and when the detection housing 204 is moved out When the protective shell 2 is formed, the stop block 403 contacts the bottom of the locking block 404 and squeezes each other to achieve locking of the second vertical plate 4 and the first vertical plate 203, thereby ensuring that the detection shell 204 is outside the protective shell 2. When the work is completed, the elastic member 402 can be pressed again to separate it from the bottom of the locking block 404. Through the elastic recovery of the first spring 201, the detection shell 204 is retracted to the inside of the protective shell 2, which can provide a protective barrier to protect the photoelectric sensor 205 from mechanical damage such as accidental collision, impact or extrusion, and reduce the space on the equipment to avoid the equipment occupying too much space due to the protruding sensor.

[0029] In a preferred embodiment, the adjustment component includes an adjustment groove 101 opened on the front and rear walls of the bracket base 1, the inner wall of the adjustment groove 101 is rotatably connected to a screw rod 102, the interior of the adjustment groove 101 is slidably connected to a slider 103, and the slider 103 is threadedly connected to the screw rod 102, and the support frame 104 is located on the side wall of the slider 103 and is fixedly connected, the screw rod 102 is driven by a motor to enable the slider 103 to slide along the inside of the adjustment groove 101 through the screw rod 102, so that the support frame 104 can slide on the bracket base 1, driving the protective shell 2 on the support frame 104 to adjust, thereby moving the photoelectric sensor 205 inside the detection shell 204.

[0030] In a preferred embodiment, conveying rollers 7 are respectively provided at the edges of both sides of the upper end surface of the bracket base 1, and the conveying rollers 7 are respectively used to convey the yarns of the fiber polyester-viscose cloth. The conveying rollers 7 are arranged lower than the supporting rollers 502 to ensure that the supporting rollers 502 are squeezed downward during the yarn transmission.

[0031] In a preferred embodiment, a cavity groove 5 is opened inside the two sides of the bracket base 1, a support plate 501 is slidably connected to the inner center of the cavity groove 5, a support roller 502 is arranged on the top of the support plate 501, a cross plate 503 is fixedly connected to the two side walls of the support plate 501, and the cross plate 503 is slidably connected to the cavity groove 5, a second spring 504 is fixedly connected to the lower end of the cross plate 503, and the lower end of the second spring 504 is fixedly connected to the bottom of the cavity groove 5, and a pressure sensor 505 is arranged on the top of the cavity groove 5. The broken thread detection work is performed through the photoelectric sensor 205. When the fiber polyester-viscose yarn is being transported, it is supported above the support roller 502, providing a downward force to the support roller 502, and then the support plate 501 is compressed inside the cavity groove 5 through the second spring 504. When the yarn breaks, the force is reduced, and the second spring 504 slightly bounces upward. Further detection is performed through the pressure sensor 505. The dual detection mechanism can greatly improve the accuracy of detection and reduce the possibility of false alarms and missed alarms.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0033] During operation, the polyester-viscose yarn is transported through the transport roller 7 and the support roller 502. Then, during detection, the pressing plate 202 is compressed on the protective shell 2 through the first spring 201 and the telescopic sleeve 3, driving the detection shell 204 on the first vertical plate 203 to slide downward along the protective shell 2, so that the photoelectric sensor 205 inside the detection shell 204 can slide out of the protective shell 2 for detection. At the same time, the elastic member 402 with a U-shaped structure is squeezed to make the stopper 403 and the stopper 403 move downward. The locking block 404 is separated. When the detection housing 204 moves out of the protective housing 2, the stopper 403 contacts the bottom of the locking block 404 and squeezes each other to achieve locking of the second vertical plate 4 and the first vertical plate 203, thereby ensuring that the detection housing 204 is outside the protective housing 2. When the work is completed, the elastic member 402 can be pressed again to separate it from the bottom of the locking block 404. The elastic recovery of the first spring 201 allows the detection housing 204 to be retracted into the interior of the protective housing 2, thereby providing a protective barrier.

[0034] When the first vertical plate 203 is extended and retracted downward to control the sliding out of the detection shell 204, the bottom of the first vertical plate 203 will provide a downward force on the door panel 601. At this time, the connecting spring 603 rotatably connected to the second lock buckle 604 of the door panel 601 forms a rotating structure with the protective shell 2 through the first lock buckle 602, so that the door panel 601 can be elastically opened and closed through the connecting shaft 6. When the detection shell 204 is retracted inside the protective shell 2, the door panels 601 on both sides are retracted through the connecting spring 603, which improves the convenience of the equipment and places the protective shell 2 in a closed space, thereby protecting the photoelectric sensor 205 in the detection shell 204.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A yarn breakage detection device for polyester-viscose fabric, comprising a support base (1), characterized in that: The front and rear walls of the support base (1) are provided with a support frame (104) connected by an adjustment component, the inner wall of the upper end of the support frame (104) is fixedly connected to a protective shell (2), the inner wall of the protective shell (2) is slidably connected to a detection shell (204), the interior of the detection shell (204) is evenly distributed with photoelectric sensors (205), the upper sides of the protective shell (2) are provided with first vertical plates (203) connected by a pressing component, and the lower end of the first vertical plate (203) is provided with a door plate (601) connected by an elastic component; The elastic component comprises a connecting shaft (6) connected to the lower edge of the protective shell (2); the door panel (601) is located on the outer surface of the connecting shaft (6); the two side walls of the door panel (601) are fixedly connected with a second lock buckle (604); a connecting spring (603) is arranged inside the second lock buckle (604); a first lock buckle (602) is arranged at one end of the connecting spring (603) away from the second lock buckle (604); and the first lock buckle (602) is fixedly connected to the lower end wall of the protective shell (2).

2. The yarn breakage detection device for polyester-viscose fabric according to claim 1 is characterized by: The adjustment assembly comprises an adjustment slot (101) provided on the front and rear walls of the support base (1); the inner wall of the adjustment slot (101) is rotatably connected to a screw rod (102); the interior of the adjustment slot (101) is slidably connected to a slider (103); the slider (103) is threadedly connected to the screw rod (102); and the support frame (104) is fixedly connected to the side wall of the slider (103).

3. The yarn breakage detection device for polyester-viscose fabric according to claim 1 is characterized by: The pressing assembly comprises a first spring (201) fixed to the upper end surface of the protective shell (2); the top end of the first spring (201) is fixedly connected to a pressing plate (202); the first vertical plate (203) is located on a side of the lower end surface of the pressing plate (202) close to the detection shell (204); and the first vertical plate (203) is fixedly connected to the detection shell (204); the inner ring of the first spring (201) is provided with a telescopic sleeve rod (3); and the upper end and the lower end of the telescopic sleeve rod (3) are fixedly connected to the pressing plate (202) and the protective shell (2), respectively.

4. The yarn breakage detection device for polyester-viscose fabric according to claim 3 is characterized by: A second vertical plate (4) is provided on a side of the lower end surface of the pressure plate (202) that is symmetrical with respect to the first vertical plate (203); a connecting block (401) is fixedly connected to the lower end of the second vertical plate (4); an elastic member (402) having a U-shaped structure is fixedly connected to the lower end of the connecting block (401); a stopper (403) is fixedly connected to the U-shaped top end of the elastic member (402); a locking block (404) is fittedly connected to the lower end surface of the stopper (403); and the locking block (404) is fixedly connected to the protective housing (2).

5. The yarn breakage detection device for polyester-viscose fabric according to claim 1, characterized in that: A cavity groove (5) is provided inside the two sides of the bracket base (1), a support plate (501) is slidably connected to the inner center of the cavity groove (5), a support roller (502) is arranged at the top of the support plate (501), a cross plate (503) is fixedly connected to the two side walls of the support plate (501), and the cross plate (503) is slidably connected to the cavity groove (5), a second spring (504) is fixedly connected to the lower end of the cross plate (503), and the lower end of the second spring (504) is fixedly connected to the bottom of the cavity groove (5), and a pressure sensor (505) is arranged at the top of the cavity groove (5).

6. The yarn breakage detection device for polyester-viscose fabric according to claim 1, characterized in that: Conveying rollers (7) are respectively arranged at the edges of both sides of the upper end surface of the support base (1), and the conveying rollers (7) are respectively used to input and output the yarns of the fiber polyester-viscose cloth.