Special equipment valve lubricating oil automatic quantitative filling device

Abstract

The utility model belongs to the technical field of oil injection of diaphragm valves of special nuclear engineering equipment, and particularly relates to an automatic quantitative lubricating oil injection device for valves of special equipment. The device comprises a pressure container, an injection pusher, a pressure container handle, a pressurizing device, an injector outer sleeve and a liquid conveying pipeline, the pressure container is of an ellipsoidal structure, the pressurizing device is installed at the top of the pressure container, and the pressure container handle is arranged on the pressurizing device; the pressurizing device is connected with a liquid conveying pipeline, and the other end of the liquid conveying pipeline is connected with the side face of the injector outer sleeve. And an injection pusher is arranged at the end part of the injector outer sleeve. The device is rapid and convenient, and can reduce the limitation of manual operation factors, so as to meet the short-term large-batch oil injection requirement of a project, and slow down the aging speed of a diaphragm valve sealing gasket.

Description

Technical Field

[0001] The utility model belongs to the technical field of oil filling of diaphragm valves of special equipment for nuclear engineering, and in particular relates to an automatic quantitative filling device for lubricating oil of valves of special equipment. Background Art

[0002] The original technology is that the special lubricating oil is first dispensed into an open beaker, a quantitative lubricating oil (1 ml) is drawn from the beaker using a universal syringe, and then the lubricating oil is injected from the injection hole of the diaphragm valve, and the injection hole of the diaphragm valve matches the syringe needle.

[0003] However, in actual use in this industry, this method is less efficient. This construction process can only be carried out on site after the installation of special equipment is completed. Due to the constraints of on-site conditions, it is impossible to use modern tools to complete the oiling. It can only be done manually once, that is, one extraction and one injection. In addition, the viscosity of special lubricating oil is large, and the suction speed of the general syringe barrel is slow, so the oiling time of each device is relatively long. At the same time, when manually absorbing the lubricating oil, there may be insufficient exhaust of the syringe or insufficient suction time, resulting in a certain negative deviation in the quantitative amount. The quality requirements of the oiling project must not have insufficient oiling. During the quality inspection, it was found that a large number of diaphragm valves needed to be refilled with oil, and the rework rate was high.

[0004] The existing oil injection technology has many shortcomings in actual operation, such as:

[0005] (1) The viscosity of special lubricating oil is large, the manual suction speed of general syringe barrel is slow, the injection power is limited, and the oil filling time of each equipment is long. When the oil filling task of the valve of the special equipment for the project is large, the low oil filling efficiency affects the progress of the project.

[0006] (2) When manually sucking lubricating oil, there may be insufficient exhaust of the syringe or insufficient suction time, resulting in a certain negative deviation in the quantitative (1ml), leading to insufficient oil filling. A large number of diaphragm valves need to be refilled with oil, resulting in a high rework rate and serious waste of manpower and working hours. Utility Model Content

[0007] The utility model solves the technical problem of providing an automatic quantitative filling device for special equipment valve lubricating oil, which is fast and convenient, can reduce the limitation of human operation factors, meet the short-term large-scale oil filling needs of the project, and slow down the aging speed of the diaphragm valve sealing gasket.

[0008] The technical solution adopted by this utility model:

[0009] A device for automatically quantitatively filling lubricating oil for valves of special equipment comprises a pressure vessel, an injection pusher, a pressure vessel handle, a pressurizing device, an outer sleeve of a syringe, and a liquid delivery pipeline. The pressure vessel is an ellipsoidal structure with a pressurizing device installed on the top thereof, and the pressurizing device is provided with a pressure vessel handle; the pressurizing device is connected to a liquid delivery pipeline, and the other end of the liquid delivery pipeline is connected to the side of the outer sleeve of the syringe; an injection pusher is provided at the end of the outer sleeve of the syringe.

[0010] The pressure vessel is provided with fully stirred lubricating oil.

[0011] Pressing the handle of the pressure container pressurizes the interior of the pressure container, so that the lubricating oil flows from the pressure container into the liquid transmission pipeline under the action of pressure, and finally into the outer sleeve of the syringe.

[0012] The outer sleeve of the syringe is provided with a filling scale which can display the filling amount of the syringe.

[0013] The injection pusher is connected to the interior of the outer sleeve of the syringe.

[0014] A syringe handle is fixedly mounted on the outer sleeve of the syringe, and the stroke of pushing the injection pusher to the syringe handle is to quantitatively add 1 ml of lubricating oil.

[0015] After completing one injection, the lubricating oil is automatically injected into the syringe through the liquid delivery pipe under pressure.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) The utility model provides a special equipment valve lubricating oil automatic quantitative filling device, which can realize automatic oil replenishment and oil filling under the action of pressure by adjusting the pressure of the pressure container, significantly increasing the power of lubricating oil injection and the controllability of injection volume, reducing the negative deviation of oil injection volume, improving the efficiency of batch manual oil filling process, and ensuring the quality of oil filling process.

[0018] (2) The utility model provides a special equipment valve lubricating oil automatic quantitative filling device, which fully stirs the diaphragm valve oil and pours it into the modified pressure container, that is, the pressure container is used instead of the open beaker as the lubricating oil sub-packaging container, the pressure container outlet joint is modified, and a liquid transmission pipeline is connected between the outlet pipe head and the pressure container. After the connection is completed, the pressure of the container is adjusted, and after the syringe completes a quantitative injection (1ml), the lubricating oil is automatically injected into the syringe under pressure and the injection is completed, and the cycle is in sequence until the lubricating oil in the container is completely filled, thereby increasing the flow rate of the oil and ensuring sufficient oil absorption.

[0019] (3) The utility model provides a special equipment valve lubricating oil automatic quantitative filling device, which is modified by using a pressure vessel, is simple to manufacture, convenient to use and has low cost.

[0020] (4) The utility model provides a special equipment valve lubricating oil automatic quantitative filling device, which adjusts the pressure of the pressure container to form internal pressure in the delivery channel, and realizes automatic oil replenishment and oil injection under the action of pressure, thereby increasing the power and continuity of lubricating oil injection and significantly improving the speed of oil injection.

[0021] (5) The utility model provides a special equipment valve lubricating oil automatic quantitative filling device, which allows the syringe to fully absorb the lubricating oil under pressure, and there is no quantitative negative deviation. Only positive deviation may occur, that is, the amount of oil injection is slightly excessive. At this time, the excess trace amount of lubricating oil can be wiped off with a rag. Compared with the original general syringe oiling method, it effectively avoids the situation of insufficient oil injection due to insufficient syringe exhaust or insufficient suction time, which greatly reduces the rework rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The utility model provides a structural schematic diagram of a special equipment valve lubricating oil automatic quantitative filling device.

[0023] In the figure: 1-injection pusher; 2-pressure container handle; 3-pressurizing device; 4-syringe handle; 5-syringe outer sleeve; 6-liquid delivery pipeline; 7-filling scale. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] like Figure 1 As shown, the utility model provides a special equipment valve lubricating oil automatic quantitative filling device, including a pressure container, an injection pusher 1, a pressure container handle 2, a pressurizing device 3, a syringe handle 4, a syringe outer sleeve 5, a liquid transmission pipeline 6, and a filling scale 7.

[0028] The pressure vessel is an ellipsoidal structure, with a pressurizing device 3 installed on the top, and a pressure vessel handle 2 is provided on the pressurizing device 3; the pressurizing device 3 is connected to a liquid delivery pipe 6 with a length of 500 mm and a diameter of 5 mm, and the other end of the delivery pipe is connected to the side of the syringe outer sleeve 5; the pressure vessel is used to replace the original open beaker as a dispensing container for lubricating oil, and the diaphragm valve oil is fully stirred and poured into the pressure vessel, and the pressure of the modified pressure vessel is adjusted; the pressure vessel handle 2 is pressed to pressurize the inside of the pressure vessel, so that the lubricating oil flows from the pressure vessel into the liquid under the action of pressure. The liquid passes through the liquid delivery pipe 6 and finally into the outer sleeve 5 of the syringe; a filling scale 7 is provided on the outer sleeve 5 of the syringe to display the filling amount of the syringe, a syringe handle 4 is fixedly mounted on the outer sleeve 5 of the syringe, and an injection pusher 1 is provided at the end thereof, and the injection pusher 1 is connected to the inside of the outer sleeve 5 of the syringe. After a quantitative (1 ml) injection is completed by pushing the injection pusher 1 through the syringe handle 4, the lubricating oil is automatically injected into the syringe through the liquid delivery pipe 6 under the action of pressure, and the injection pusher 1 is pushed again to complete the injection, and the cycle is repeated in sequence until all the lubricating oil in the container is filled.

[0029] By utilizing the utility model, the oil filling efficiency of the diaphragm valve reaches an average of 80 mounting racks per person per day, which greatly exceeds the oil filling efficiency of the previous project (an average of 35 mounting racks per person per day).

[0030] The utility model forms internal pressure in the delivery channel, realizes automatic oil replenishment and oil injection under the action of pressure, increases the power and continuity of lubricating oil injection, and significantly improves the speed of oil injection. In addition, this device allows the syringe to fully absorb oil under the action of pressure when absorbing lubricating oil, and there is no quantitative negative deviation. Only positive deviation may occur, that is, the amount of oil injection is slightly excessive. At this time, the excess trace amount of lubricating oil can be wiped off with a rag. Compared with the original general syringe oil injection method, it effectively avoids the situation of insufficient oil injection caused by insufficient syringe exhaust or insufficient suction time, and greatly reduces the rework rate.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic quantitative filling device for lubricating oil of special equipment valve, characterized in that: The invention comprises a pressure container, an injection pusher (1), a pressure container handle (2), a pressurizing device (3), a syringe outer sleeve (5), and a liquid delivery pipeline (6). The pressure container is an ellipsoidal structure, a pressurizing device (3) is installed on the top of the pressure container, and the pressurizing device (3) is provided with a pressure container handle (2); the pressurizing device (3) is connected to a liquid delivery pipeline (6), and the other end of the liquid delivery pipeline (6) is connected to the side of the syringe outer sleeve (5); and the injection pusher (1) is provided at the end of the syringe outer sleeve (5).

2. The automatic quantitative filling device for lubricating oil of special equipment valve according to claim 1 is characterized in that: The pressure vessel is provided with fully stirred lubricating oil.

3. The automatic quantitative filling device for lubricating oil of special equipment valve according to claim 2 is characterized in that: The handle (2) of the pressure container is pressed to pressurize the interior of the pressure container, so that the lubricating oil flows from the pressure container into the liquid delivery pipe (6) under the action of pressure, and finally into the outer sleeve (5) of the syringe.

4. The automatic quantitative filling device for lubricating oil of special equipment valve according to claim 3 is characterized in that: The outer sleeve (5) of the syringe is provided with a filling scale (7) which can display the filling amount of the syringe.

5. The automatic quantitative filling device for lubricating oil of valves of special equipment according to claim 4 is characterized in that: The injection pusher (1) is connected to the inside of the syringe outer sleeve (5).

6. The automatic quantitative filling device for lubricating oil of special equipment valve according to claim 5 is characterized in that: After one injection is completed, the lubricating oil is automatically injected into the syringe through the liquid delivery pipe (6) under the action of pressure.

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