Fluted disc detection and protection device
By designing the drive, fixation, adsorption, and cleaning components of the toothed disc detection protection device, the problem of impurities affecting detection in traditional devices is solved, ensuring the accuracy of detection results and the stability of the device.
Patent Information
- Application Number
- CN202421234548.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In traditional toothed disc testing devices, dust and metal impurities generated on the toothed disc surface can easily get stuck between the measuring equipment and the toothed disc surface during the testing process, affecting the thickness testing results.
A gear disc detection protection device was designed, comprising a drive component, a fixing component, a detection component, an adsorption component, and a cleaning component. It uses an electromagnetic structure to adsorb metallic impurities and blows away dust to prevent impurities from affecting the detection results.
This technology enables the cleaning and protection of the toothed disc surface during the testing process, ensuring the accuracy of thickness measurement results and improving the stability of the device.
Smart Images

Figure CN222318014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toothed disc detection, in particular to a toothed disc detection protection device. Background Art
[0002] A sprocket detection device is a device used to detect mechanical sprockets. It can measure the size and shape of the sprocket, and check the surface condition of the sprocket. The device uses advanced sensors and computer technology to monitor the operating status of the sprocket in real time, and predict and warn of possible faults. The sprocket detection device is widely used in various mechanical equipment, such as vehicle transmission systems, industrial machinery, etc. It can help manufacturers and maintenance personnel quickly and accurately understand the quality and performance of the sprocket and take corresponding measures. However, in the use of traditional sprocket detection devices, traditional sprocket detection devices generally detect the thickness of disc-shaped parts through a caliper structure to control the production qualification rate of disc-shaped parts. However, when the traditional sprocket detection device detects the sprocket, dust and metal impurities may be generated on the surface of the sprocket during the processing process. During the detection, the impurities will be stuck between the measuring device and the sprocket surface, thereby affecting the detection result of the sprocket thickness. Utility Model Content
[0003] In order to overcome the problem that in the daily use of traditional toothed disc detection devices, dust and metal impurities may be generated on the toothed disc surface during the processing process. During the detection, the impurities will be stuck between the measuring equipment and the toothed disc surface, thereby affecting the detection results of the toothed disc thickness.
[0004] The technical solution of the utility model is: a toothed disc detection and protection device, comprising a base, a driving component, a fixing component, a detection component, an adsorption component, a cleaning component and a supporting component; a driving component with a driving function is arranged on the inner side of the base, a fixing component with a fixing function is arranged on the outer side of the driving component, a detection component with a detection function is arranged above the base, an adsorption component with an adsorption function is arranged above the base, a cleaning component with a cleaning function is arranged above the detection component, and a supporting component with a supporting function is arranged below the base.
[0005] Preferably, the base is supported and shock-absorbing by the supporting component, thereby supporting and shock-absorbing the device, the fixing component is driven to move linearly by starting the driving component, the toothed disc is fixed by the fixing component, the thickness of the toothed disc can be assisted in detecting by the detecting component, the metal impurities on the surface of the toothed disc can be adsorbed and removed by the adsorption component, and the dust and impurities on the surface of the toothed disc can be removed by the cleaning component through blowing air to clean the surface of the toothed disc, thereby preventing the impurities remaining on the surface of the toothed disc from affecting the thickness detection result.
[0006] Preferably, the driving assembly includes a first motor and a first threaded rod; the first motor is arranged on one side of the base, and the first threaded rod is arranged on the output end of the first motor. When in use, the first threaded rod is driven to rotate by starting the first motor.
[0007] Preferably, the fixing assembly includes a movable frame, a second motor, a second threaded rod, a movable block and a fixed rod; a movable frame is arranged on the outer side of the first threaded rod, the movable frame and the first threaded rod are threadedly connected, a second motor is arranged on one side of the movable frame, a second threaded rod is arranged on the output end of the second motor, two opposite threads are arranged on the second threaded rod, a movable block is arranged on the outer side of the second threaded rod, the movable block and the second threaded rod are threadedly connected, and a fixed rod is arranged above the movable block. When in use, the movable frame is driven to move linearly by rotating the first threaded rod, the second threaded rod is driven to rotate by starting the second motor, the movable block is driven to move linearly by rotating the second threaded rod, and the fixed rod is driven to move linearly by the linear movement of the movable block, and the fixed rod can be inserted into the interior of the toothed disc through the fixed rod, so that the toothed disc and the inner wall of the toothed disc are tightly attached to fix it, and the position of the toothed disc is moved by linear movement of the movable frame.
[0008] Preferably, the detection component includes a mounting frame, a third motor, a third threaded rod and a detection plate; a mounting frame is arranged above the base, a third motor is arranged above the mounting frame, a third threaded rod is arranged at the output end of the third motor, and only a detection plate is arranged on the outer side of the third threaded rod, and the detection plate and the third threaded rod are threadedly connected. When in use, the third motor is started to drive the third threaded rod to rotate, and the detection plate is driven to move up and down by the rotation of the third threaded rod, and the detection plate is moved up and down to the top of the toothed disc, and the position of the detection plate is calculated by the detection equipment to obtain the thickness of the toothed disc, and the thickness of the toothed disc is detected.
[0009] Preferably, the adsorption assembly includes a fixed frame, an electric telescopic rod, a connecting plate and an electromagnetic block; a fixed frame is arranged above the base, an electric telescopic rod is arranged below the fixed frame, a connecting plate is arranged at one end of the electric telescopic rod, and an electromagnetic block is arranged below the connecting plate. When in use, the position of the electric telescopic rod is fixed by the fixed frame, the connecting plate is driven up and down by the telescopic movement of the electric telescopic rod, and the electromagnetic block is driven up and down by the up and down movement of the connecting plate, and the metal impurities remaining on the surface of the toothed disc are adsorbed and removed by starting the electromagnetic block.
[0010] Preferably, the cleaning component includes a fan and an air duct; a fan is arranged above the detection plate, and an air duct is arranged on one side of the fan. When in use, the fan is started to blow air to the surface of the toothed disc through the air duct to remove dust and impurities on the surface of the toothed disc, thereby preventing impurities from remaining on the surface of the toothed disc and affecting the detection results of the toothed disc thickness.
[0011] Preferably, the supporting assembly includes a bracket and a shock-absorbing pad; a bracket is arranged below the base, and the bracket is arranged in multiple groups, and a shock-absorbing pad is arranged below the bracket. When in use, the base is supported by the bracket, thereby supporting the device, and the bracket is shock-absorbing by the shock-absorbing pad, thereby shock-absorbing the device, thereby improving the stability of the device when in use.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the traditional toothed disc detection device, which generally detects the thickness of disc-shaped parts through a caliper structure to control the production qualification rate of disc-shaped parts, when the traditional toothed disc detection device detects the toothed disc, dust and metal impurities may be generated on the toothed disc surface during the processing process. During the detection, the impurities will be stuck between the measuring device and the toothed disc surface, thereby affecting the detection result of the toothed disc thickness. This device fixes the toothed disc from the inside to adapt to toothed discs of different sizes, and uses an electromagnetic structure to adsorb and remove metal impurities on its surface when the toothed disc moves, and removes dust and impurities on the toothed disc surface by blowing air, thereby realizing cleaning and protection during the toothed disc detection process to prevent the impurities remaining on the toothed disc surface from affecting its thickness detection result;
[0014] 2. Start the first motor to drive the first threaded rod to rotate, and drive the moving frame to move linearly through the rotation of the first threaded rod. Start the second motor to drive the second threaded rod to rotate, and drive the moving block to move linearly through the rotation of the second threaded rod. The fixed rod can be inserted into the inside of the toothed disc through the fixed rod, so that the toothed disc is fixed by the inside and the inner wall of the toothed disc. The position of the toothed disc is moved by the linear movement of the moving frame, and the position of the electric telescopic rod is fixed by the fixed frame. The connecting plate is driven to move up and down through the telescopic movement of the electric telescopic rod, and the electromagnetic block is driven to move up and down through the up and down movement of the connecting plate. , by starting the electromagnetic block and adsorbing and removing the metal impurities remaining on the surface of the toothed disc, starting the fan to blow air to the surface of the toothed disc through the air duct, and removing the dust and impurities on the surface of the toothed disc, thereby preventing the impurities on the surface of the toothed disc from affecting the detection result of the thickness of the toothed disc, and by starting the third motor to drive the third threaded rod to rotate, the third threaded rod is rotated to drive the detection plate to move up and down, and the detection plate is moved up and down to the top of the toothed disc, and the position of the detection plate is calculated by the detection equipment to obtain the thickness of the toothed disc, and the thickness of the toothed disc is detected, thereby realizing cleaning protection during the detection of the toothed disc, so as to prevent the impurities remaining on the surface of the toothed disc from affecting the thickness detection result;
[0015] 3. The base is supported by a bracket, thereby supporting the device, and the bracket is shock-absorbing by a shock-absorbing pad, thereby shock-absorbing the device, thereby improving the stability of the device when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The first three-dimensional structure diagram of the toothed disc detection and protection device of the utility model is shown;
[0017] Figure 2 The second three-dimensional structure diagram of the toothed disc detection and protection device of the utility model is shown;
[0018] Figure 3 The first cross-sectional structure diagram of the toothed disc detection and protection device of the utility model is shown;
[0019] Figure 4 The second cross-sectional structure diagram of the toothed disc detection and protection device of the utility model is shown;
[0020] Explanation of the accompanying drawings: 1. Base; 2. Driving assembly; 201. First motor; 202. First threaded rod; 3. Fixing assembly; 301. Moving frame; 302. Second motor; 303. Second threaded rod; 304. Moving block; 305. Fixed rod; 4. Detection assembly; 401. Mounting frame; 402. Third motor; 403. Third threaded rod; 404. Detection plate; 5. Adsorption assembly; 501. Fixed frame; 502. Electric telescopic rod; 503. Connecting plate; 504. Electromagnetic block; 6. Cleaning assembly; 601. Fan; 602. Air duct; 7. Support assembly; 701. Bracket; 702. Shock-absorbing pad. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a toothed disc detection and protection device, comprising a base 1, a driving component 2, a fixing component 3, a detection component 4, an adsorption component 5, a cleaning component 6 and a supporting component 7; the driving component 2 with a driving function is arranged on the inner side of the base 1, the fixing component 3 with a fixing function is arranged on the outer side of the driving component 2, the detection component 4 with a detection function is arranged above the base 1, the adsorption component 5 with an adsorption function is arranged above the base 1, the cleaning component 6 with a cleaning function is arranged above the detection component 4, and the supporting component 7 with a supporting function is arranged below the base 1.
[0023] See also Figure 2-4In this embodiment, the driving assembly 2 includes a first motor 201 and a first threaded rod 202; the first motor 201 is provided on one side of the base 1, and the first threaded rod 202 is provided at the output end of the first motor 201. When in use, the first threaded rod 202 is driven to rotate by starting the first motor 201, and the fixing assembly 3 includes a moving frame 301, a second motor 302, a second threaded rod 303, a moving block 304 and a fixing rod 305; the moving frame 301 is provided on the outer side of the first threaded rod 202, and the moving frame 301 and the first threaded rod 20 2 is threadedly connected, a second motor 302 is arranged on one side of the moving frame 301, a second threaded rod 303 is arranged on the output end of the second motor 302, two sections of opposite threads are arranged on the second threaded rod 303, a moving block 304 is arranged on the outer side of the second threaded rod 303, the moving block 304 is threadedly connected with the second threaded rod 303, a fixing rod 305 is arranged above the moving block 304, when in use, the first threaded rod 202 is rotated to drive the moving frame 301 to move linearly, and the second motor 302 is started to drive the second threaded rod 303 to rotate, and the second threaded rod 303 is rotated. The second threaded rod 303 is rotated to drive the moving block 304 to move linearly, and the moving block 304 is linearly moved to drive the fixing rod 305 to move linearly. The fixing rod 305 can be inserted into the interior of the toothed disc, so that the toothed disc and the inner wall of the toothed disc are tightly attached to fix it. The position of the toothed disc is moved by the linear movement of the moving frame 301. The detection component 4 includes a mounting frame 401, a third motor 402, a third threaded rod 403 and a detection plate 404; the mounting frame 401 is arranged above the base 1, and the mounting frame 401 is arranged above There is a third motor 402, and a third threaded rod 403 is provided at the output end of the third motor 402. Only a detection plate 404 is provided on the outer side of the third threaded rod 403. The detection plate 404 and the third threaded rod 403 are threadedly connected. When in use, the third motor 402 is started to drive the third threaded rod 403 to rotate, and the detection plate 404 is driven to move up and down by the rotation of the third threaded rod 403. The detection plate 404 moves up and down to the top of the toothed disc, and the position of the detection plate 404 is calculated by the detection equipment to obtain the thickness of the toothed disc, and the thickness of the toothed disc is detected and processed.
[0024] The adsorption component 5 includes a fixing frame 501, an electric telescopic rod 502, a connecting plate 503 and an electromagnetic block 504; the fixing frame 501 is arranged above the base 1, the electric telescopic rod 502 is arranged below the fixing frame 501, one end of the electric telescopic rod 502 is arranged with a connecting plate 503, and the electromagnetic block 504 is arranged below the connecting plate 503. When in use, the position of the electric telescopic rod 502 is fixed by the fixing frame 501, the connecting plate 503 is driven to move up and down by the telescopic movement of the electric telescopic rod 502, and the electromagnetic block 504 is driven to move up and down by the connecting plate 503 moving up and down, and the metal impurities remaining on the surface of the toothed disc are adsorbed and removed by starting the electromagnetic block 504. The cleaning component 6 includes a fan 601 and an air duct 602; A fan 601 is arranged above the detection plate 404, and an air duct 602 is arranged on one side of the fan 601. When in use, the fan 601 is started to blow air to the surface of the toothed disc through the air duct 602 to remove dust and impurities on the surface of the toothed disc, thereby preventing impurities from remaining on the surface of the toothed disc and affecting the detection result of the toothed disc thickness. The support assembly 7 includes a bracket 701 and a shock-absorbing pad 702; a bracket 701 is arranged below the base 1, and the bracket 701 is arranged in multiple groups. A shock-absorbing pad 702 is arranged below the bracket 701. When in use, the base 1 is supported by the bracket 701, thereby supporting the device, and the bracket 701 is shock-absorbing by the shock-absorbing pad 702, thereby shock-absorbing the device, thereby improving the stability of the device when in use.
[0025] When working, the base 1 is first supported by the bracket 701, thereby supporting the device, and the bracket 701 is shock-absorbing by the shock-absorbing pad 702, thereby shock-absorbing the device, thereby improving the stability of the device when in use.
[0026] After the device is fixed, the first motor 201 is started to drive the first threaded rod 202 to rotate, and the first threaded rod 202 is rotated to drive the moving frame 301 to move linearly, and the second motor 302 is started to drive the second threaded rod 303 to rotate, and the second threaded rod 303 is rotated to drive the moving block 304 to move linearly, and the moving block 304 is linearly moved to drive the fixed rod 305 to move linearly, and the fixed rod 305 can be inserted into the interior of the toothed disc, so that the toothed disc and the inner wall of the toothed disc are tightly attached to fix it, and the position of the toothed disc is moved by the linear movement of the moving frame 301, and the position of the electric telescopic rod 502 is fixed by the fixed frame 501, and the connecting plate 503 is driven to move up and down by the telescopic movement of the electric telescopic rod 502, and the electromagnetic block 504 is driven to move up and down by the connecting plate 503. The electromagnetic block 504 is started and the metal impurities remaining on the surface of the toothed disc are adsorbed and removed, and the fan 601 is started to blow air to the surface of the toothed disc through the air duct 602 to remove dust and impurities on the surface of the toothed disc;
[0027] After the impurities are removed, the third motor 402 is started to drive the third threaded rod 403 to rotate, and the rotation of the third threaded rod 403 drives the detection plate 404 to move up and down. The detection plate 404 moves up and down to the top of the toothed disc, and the position of the detection plate 404 is calculated by the detection equipment to obtain the thickness of the toothed disc, and the thickness of the toothed disc is detected.
[0028] Through the above steps, the support component 7 is used to support and dampen the base 1, thereby supporting and damping the device, the starting drive component 2 is used to drive the fixing component 3 to move linearly, the fixing component 3 is used to fix the toothed disc, the detection component 4 can assist in detecting the thickness of the toothed disc, the adsorption component 5 can adsorb and remove metal impurities on the surface of the toothed disc, and the cleaning component 6 can blow air to clean the surface of the toothed disc to remove dust and impurities on its surface, thereby preventing impurities remaining on the surface of the toothed disc from affecting its thickness detection result.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A toothed disc detection and protection device, comprising a base (1); characterized in that: The invention also comprises a driving component (2), a fixing component (3), a detection component (4), an adsorption component (5), a cleaning component (6) and a supporting component (7); a driving component (2) having a driving function is arranged on the inner side of the base (1), a fixing component (3) having a fixing function is arranged on the outer side of the driving component (2), a detection component (4) having a detection function is arranged above the base (1), an adsorption component (5) having an adsorption function is arranged above the base (1), a cleaning component (6) having a cleaning function is arranged above the detection component (4), and a supporting component (7) having a supporting function is arranged below the base (1).
2. A toothed disc detection and protection device according to claim 1, characterized in that: The driving assembly (2) comprises a first motor (201) and a first threaded rod (202); the first motor (201) is arranged on one side of the base (1), and the first threaded rod (202) is arranged at the output end of the first motor (201).
3. A toothed disc detection and protection device according to claim 2, characterized in that: The fixing assembly (3) comprises a moving frame (301), a second motor (302), a second threaded rod (303), a moving block (304) and a fixing rod (305); the moving frame (301) is arranged on the outer side of the first threaded rod (202), the moving frame (301) and the first threaded rod (202) are threadedly connected, a second motor (302) is arranged on one side of the moving frame (301), a second threaded rod (303) is arranged at the output end of the second motor (302), two sections of opposite threads are arranged on the second threaded rod (303), a moving block (304) is arranged on the outer side of the second threaded rod (303), the moving block (304) and the second threaded rod (303) are threadedly connected, and a fixing rod (305) is arranged above the moving block (304).
4. A toothed disc detection and protection device according to claim 1, characterized in that: The detection assembly (4) comprises a mounting frame (401), a third motor (402), a third threaded rod (403) and a detection plate (404); the mounting frame (401) is arranged above the base (1), the third motor (402) is arranged above the mounting frame (401), the third threaded rod (403) is arranged at the output end of the third motor (402), the outer side of the third threaded rod (403) is provided with only a detection plate (404), and the detection plate (404) and the third threaded rod (403) are threadedly connected.
5. A toothed disc detection and protection device according to claim 1, characterized in that: The adsorption assembly (5) comprises a fixing frame (501), an electric telescopic rod (502), a connecting plate (503) and an electromagnetic block (504); the fixing frame (501) is arranged above the base (1), the electric telescopic rod (502) is arranged below the fixing frame (501), a connecting plate (503) is arranged at one end of the electric telescopic rod (502), and an electromagnetic block (504) is arranged below the connecting plate (503).
6. A toothed disc detection and protection device according to claim 4, characterized in that: The cleaning component (6) comprises a fan (601) and an air duct (602); the fan (601) is arranged above the detection plate (404), and the air duct (602) is arranged on one side of the fan (601).
7. A toothed disc detection and protection device according to claim 1, characterized in that: The support assembly (7) comprises a bracket (701) and a shock-absorbing pad (702); the bracket (701) is arranged below the base (1), the bracket (701) is arranged in multiple groups, and the shock-absorbing pad (702) is arranged below the bracket (701).