Automatic burr detection equipment
By using robots and CCD detection mechanisms in the burr detection equipment to automatically detect workpiece edge burrs, the problem of low manual operation efficiency in the prior art is solved, more efficient and accurate detection is achieved, and the burden on workers is reduced.
Patent Information
- Application Number
- CN202421024202.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-04
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Existing factories require manual operation when detecting workpiece edge burrs, resulting in low detection efficiency and inaccurate enough, and ineffective in reducing human work.
Using robot mechanism and CCD detection mechanism, the automatic positioning and detection of the pole sheet is achieved through the sliding loading platform and the lower drawer. The NG box is used to separate the qualified and unqualified pole sheets, and the edge burr detection is performed in combination with the air float platform and the camera to reduce manual intervention. .
The speed and accuracy of electrode detection are improved, the work of people is minimized, the detection efficiency is improved, and space is saved.
Smart Images

Figure CN222318814U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mainboard packaging, and in particular relates to an automatic burr detection device. Background Art
[0002] Burr is one of the surface defects of workpieces, which manifests as uneven burrs at the ends of cold-cut, hot-sawed or flame-cut steel, excess metal extruded at the weld when welding pipes, and the thickness of the burrs at the ends of cold-cut pole pieces depends on the gap between the blades. Generally, pole pieces are allowed to have burrs of a certain height; but the internal and external burrs of the welded pipe must be scraped off. Burrs have a great influence on the appearance and use of the pole piece, and should be avoided as much as possible during processing. When it cannot be avoided, there must be a subsequent deburring process to ensure that the pole piece is beautiful and practical.
[0003] In existing factories, visual inspection equipment is used to detect edge burrs on workpieces. However, manual feeding is usually required for inspection, which makes it difficult to grasp the specific position and the manual speed is slow, resulting in low inspection efficiency.
[0004] In summary, the utility model provides an automatic burr detection device to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an automatic burr detection device, which has the advantage that, through the setting of a robot mechanism and a CCD detection mechanism, the robot mechanism can adsorb and position the electrode at the loading platform, and then move it to the CCD detection mechanism for detection, thereby improving the speed and accuracy of electrode detection, making the detection result more accurate, and minimizing manual work and reducing the burden on workers.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A burr automatic detection device comprises: a workbench, wherein the upper and lower sides of one end of the workbench are respectively slidably matched with a loading platform and a lower drawer, wherein a mouse and keyboard are installed in the lower drawer, a backlight source is installed on the bottom side of the loading platform, and a positioning reference plate is installed on the upper side of the loading platform;
[0008] Two NG boxes are installed on the upper side of the workbench, and the two NG boxes are respectively located on the left and right sides of the loading platform. A robot mechanism and a correction mechanism located on one side of the robot mechanism are installed on the upper side of the workbench. A CCD detection mechanism is installed on the upper side of the correction mechanism. The robot mechanism corresponds to the loading platform and the CCD detection mechanism.
[0009] By adopting the above technical scheme, through the sliding setting of the loading platform and the lower drawer, the loading platform can be convenient for placing or taking out the electrode for testing, and at the same time, the lower drawer can be convenient for effectively storing the mouse and keyboard, which saves more space, and through the two NG boxes, the electrode that fails the inspection can be placed in the two NG boxes, so that the qualified electrode and the unqualified electrode can be stored separately, thereby improving the later work efficiency; through the setting of the robot mechanism and the CCD detection mechanism, the robot mechanism can adsorb and position the electrode at the loading platform, and then move it to the CCD detection mechanism for detection, which improves the speed and accuracy of the electrode detection, makes the detection result more accurate, and minimizes manual work, reducing the burden on workers.
[0010] The utility model is further configured as follows: two groups of slide rails are respectively fixed on the upper and lower sides of one end of the workbench, and the loading platform and the lower drawer are respectively slidably matched between the two groups of slide rails.
[0011] By adopting the above technical solution, through the two sets of slide rails arranged on the upper and lower sides of one end of the workbench, the loading platform and the lower drawer can be pulled out and returned at any time, so as to better load and unload the electrode on the loading platform, facilitate the robot mechanism to locate and adsorb the electrode faster, and improve the efficiency of detection; in addition, it is convenient to use and store the mouse and keyboard in the lower drawer, which does not affect the use while reducing space occupancy.
[0012] The utility model is further configured as follows: the robot mechanism includes a robot installed on the upper side of the workbench, a positioning mechanism installed on one end of the robot, and an adsorption mechanism installed on the lower side of one end of the robot, a pole piece is placed on the upper side of the positioning reference plate, the positioning mechanism corresponds to the positioning reference plate, and the adsorption mechanism corresponds to the pole piece.
[0013] By adopting the above technical solution, through the setting of the positioning mechanism and the adsorption mechanism, the positioning mechanism can be positioned with the positioning reference plate, thereby ensuring that the adsorption mechanism accurately adsorbs the pole piece above the positioning reference plate. Finally, the robot rotates 90 degrees to move the pole piece to the CCD detection mechanism for rapid detection, which effectively improves the speed and accuracy of pole piece detection, makes the detection results more accurate, and minimizes manual work, reducing the burden on workers.
[0014] The utility model is further configured as follows: the deviation correction mechanism is an air floating platform.
[0015] By adopting the above technical solution and providing an air floating platform, the air floating platform can more stably support the CCD detection mechanism, thereby improving the stability of the CCD detection mechanism and making the detection result more accurate.
[0016] The utility model is further configured as follows: the CCD detection mechanism includes a CCD component installed on the upper side of the workbench, a rectangular groove opened in the middle of the CCD component, and a camera fixed on the upper side of the rectangular groove. The adsorption mechanism corresponds to the rectangular groove, and the feeding platform and the correction mechanism are respectively located on two adjacent sides of the robot mechanism.
[0017] By adopting the above technical solution, by setting a camera in the rectangular groove, the camera can take pictures and detect the pole piece conveyed by the robot mechanism, thereby achieving the purpose of detecting whether there are burrs on the edge of the pole piece and the length of the burrs, and further improving the detection speed and accuracy of the device.
[0018] The utility model is further configured as follows: a shell is fixed on the peripheral side of the upper surface of the workbench, and a display and a controller are installed on the front side of the shell.
[0019] By adopting the above technical solution, the shell is set up to protect the mechanism on the upper side of the workbench to prevent accidental damage to the internal mechanism of the device, and the display and controller can display the working status of the device and operate the device to ensure the normal operation of the device.
[0020] In summary, the beneficial technical effects of the utility model are:
[0021] The sliding loading platform and lower drawer can facilitate the placement or removal of electrodes on the loading platform for testing, and the lower drawer can effectively store the mouse and keyboard, saving more space. The two NG boxes can place unqualified electrodes in the two NG boxes, so that qualified electrodes can be stored separately from unqualified electrodes, thereby improving later work efficiency. The robot mechanism and CCD detection mechanism can be set up so that the robot mechanism can adsorb and position the electrode on the loading platform, and then move it to the CCD detection mechanism for testing, thereby improving the speed and accuracy of electrode detection, making the test results more accurate, and minimizing manual work and reducing the burden on workers.
[0022] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0024] Figure 1 This is a schematic diagram of the workbench structure of an embodiment of the utility model;
[0025] Figure 2This is a schematic diagram of the structure of a loading platform according to an embodiment of the utility model;
[0026] Figure 3 for Figure 2 Schematic diagram of the structure at A in the middle;
[0027] Figure 4 This is a schematic diagram of the robot structure of an embodiment of the utility model;
[0028] Figure 5 for Figure 4 Schematic diagram of the structure at B in the middle;
[0029] Figure 6 for Figure 4 Schematic diagram of the structure at C in the middle;
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 1. Workbench; 2. Loading platform; 201. Backlight source; 202. Positioning reference plate; 3. Lower drawer; 4. NG box; 5. Robot mechanism; 501. Robot; 502. Positioning mechanism; 503. Adsorption mechanism; 6. Correction mechanism; 7. Pole piece; 8. CCD detection mechanism; 801. CCD assembly; 802. Rectangular slot; 803. Camera; 9. Housing; 10. Display and controller. DETAILED DESCRIPTION
[0032] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0033] Reference Figure 1-6 , which is an automatic burr detection device disclosed in the utility model, comprising: a workbench 1, a loading platform 2 and a lower drawer 3 are slidably matched on the upper and lower sides of one end of the workbench 1, a mouse and keyboard are installed in the lower drawer 3, a backlight source 201 is installed on the bottom side of the loading platform 2, and a positioning reference plate 202 is installed on the upper side of the loading platform 2;
[0034] Two NG boxes 4 are installed on the upper side of the workbench 1, and the two NG boxes 4 are respectively located on the left and right sides of the loading platform 2. A robot mechanism 5 and a correction mechanism 6 located on one side of the robot mechanism 5 are installed on the upper side of the workbench 1. A CCD detection mechanism 8 is installed on the upper side of the correction mechanism 6. The robot mechanism 5 corresponds to the loading platform 2 and the CCD detection mechanism 8.
[0035] One aspect of the application of this embodiment is: when the pole piece 7 needs to be inspected, the feeding platform 2 can be manually pulled out first, and the pole piece 7 can be placed on the upper side of the positioning reference plate 202 for position positioning, and then the robot mechanism 5 is started, and the robot mechanism 5 and the positioning reference plate 202 are positioned to determine the adsorption position of the robot mechanism 5, and then the robot mechanism 5 accurately adsorbs the pole piece 7. After the pole piece 7 is adsorbed, the robot mechanism 5 rotates 90 degrees to move the pole piece 7 to the CCD detection mechanism 8, and the correction mechanism 6 can ensure The CCD detection mechanism 8 is stable. At this time, the CCD detection mechanism 8 takes a picture of the pole piece 7 and detects it. After the detection is completed, the robot mechanism 5 adsorbs the pole piece 7 again, and then the robot mechanism 5 rotates in the opposite direction to move the pole piece 7 that has been detected. If the pole piece 7 is unqualified, the pole piece 7 is placed in the NG box 4 on both sides. If the pole piece 7 is qualified, the pole piece 7 is placed on the upper side of the feeding platform 2, and then the feeding platform 2 is pulled out again, and the pole piece 7 is manually removed from the positioning reference plate 202, thereby completing the burr detection work of the pole piece 7. It should be noted that all electrical equipment involved in this application can be powered by batteries or external power supplies.
[0036] Reference Figure 1 In this embodiment, two sets of slide rails are fixed on the upper and lower sides of one end of the workbench 1, and the loading platform 2 and the lower drawer 3 are respectively slidably matched between the two sets of slide rails. When the electrode 7 needs to be placed or taken out, the loading platform 2 can be manually pulled, and the loading platform 2 is slidably matched between the upper slide rails; when the mouse and keyboard need to be used, the lower drawer 3 can be manually pulled, and the lower drawer 3 is slidably matched between the lower slide rails.
[0037] Reference Figure 4 The robot mechanism 5 of this embodiment includes a robot 501 installed on the upper side of the workbench 1, a positioning mechanism 502 installed on one end of the robot 501, and an adsorption mechanism 503 installed on the lower side of one end of the robot 501. A pole piece 7 is placed on the upper side of the positioning reference plate 202. The positioning mechanism 502 corresponds to the positioning reference plate 202, and the adsorption mechanism 503 corresponds to the pole piece 7. When the robot mechanism 5 is used to move the pole piece 7, the robot 501 is first started. The robot 501 drives the positioning mechanism 502 and the adsorption mechanism 503 to move. The positioning mechanism 502 and the positioning reference plate 202 are positioned, thereby ensuring that the adsorption mechanism 503 adsorbs the pole piece 7 above the positioning reference plate 202. Then the robot 501 rotates 90 degrees and moves the pole piece 7 to the CCD detection mechanism 8. The CCD detection mechanism 8 starts to detect the pole piece 7. After the detection is completed, the adsorption mechanism 503 adsorbs the pole piece 7 again and moves the detected pole piece 7 to the NG box 4 on both sides or the upper side of the loading platform 2 to complete the detection of the pole piece 7.
[0038] Reference Figure 2In this embodiment, the correction mechanism 6 is an air-floating platform. When the CCD detection mechanism 8 is required to detect the pole piece 7, the air-floating platform of the correction mechanism 6 will steadily lift the CCD detection mechanism 8 to ensure that the CCD detection mechanism 8 accurately detects the pole piece 7.
[0039] Reference Figure 2-3 The CCD detection mechanism 8 of this embodiment includes a CCD component 801 installed on the upper side of the workbench 1, a rectangular groove 802 opened in the middle of the CCD component 801, and a camera 803 fixed on the upper side of the rectangular groove 802. The adsorption mechanism 503 corresponds to the rectangular groove 802, and the feeding platform 2 and the correction mechanism 6 are respectively located on the adjacent two sides of the robot mechanism 5. When the CCD detection mechanism 8 needs to be used to detect the pole piece 7, the adsorption mechanism 503 adsorbs the pole piece 7, moves the pole piece 7 to be detected into the rectangular groove 802, and then the camera 803 on the upper side of the rectangular groove 802 takes a picture and detects the pole piece 7. After the detection is completed, the adsorption mechanism 503 adsorbs the pole piece 7 again, and moves the pole piece 7 after the detection to the NG box 4 on both sides or the upper side of the feeding platform 2 to complete the detection of the pole piece 7.
[0040] Reference Figure 1 In this embodiment, a housing 9 is fixed to the peripheral side of the upper surface of the workbench 1, and a display and a controller 10 are installed on the front side of the housing 9. The display and the controller 10, the mouse and keyboard, the robot mechanism 5, and the CCD detection mechanism 8 are all electrically connected. When the device is used, the detection status of the device can be viewed and the start and stop of the device can be controlled through the display and the controller 10, and the control value of the device can be changed and set through the mouse and keyboard; the housing 9 can protect the device on the upper side of the workbench 1 and the internal mechanism of the device.
[0041] The above-mentioned embodiments may be combined with each other.
[0042] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A burr automatic detection device, comprising: A workbench (1), characterized in that a loading platform (2) and a lower drawer (3) are slidably matched on the upper and lower sides of one end of the workbench (1), a mouse and keyboard are installed in the lower drawer (3), a backlight source (201) is installed on the bottom side of the loading platform (2), and a positioning reference plate (202) is installed on the upper side of the loading platform (2); Two NG boxes (4) are installed on the upper side of the workbench (1), and the two NG boxes (4) are respectively located on the left and right sides of the loading platform (2). A robot mechanism (5) and a correction mechanism (6) located on one side of the robot mechanism (5) are installed on the upper side of the workbench (1). A CCD detection mechanism (8) is installed on the upper side of the correction mechanism (6). The robot mechanism (5) corresponds to the loading platform (2) and the CCD detection mechanism (8).
2. The burr automatic detection device according to claim 1, characterized in that: Two sets of slide rails are fixed to the upper and lower sides of one end of the workbench (1), and the loading platform (2) and the lower drawer (3) are slidably fitted between the two sets of slide rails.
3. The burr automatic detection device according to claim 1, characterized in that: The robot mechanism (5) comprises a robot (501) installed on the upper side of the workbench (1), a positioning mechanism (502) installed on one end of the robot (501), and an adsorption mechanism (503) installed on the lower side of one end of the robot (501); a pole piece (7) is placed on the upper side of the positioning reference plate (202); the positioning mechanism (502) corresponds to the positioning reference plate (202), and the adsorption mechanism (503) corresponds to the pole piece (7).
4. The burr automatic detection device according to claim 1, characterized in that: The deviation correction mechanism (6) is an air floating platform.
5. The burr automatic detection device according to claim 3, characterized in that: The CCD detection mechanism (8) comprises a CCD component (801) installed on the upper side of the workbench (1), a rectangular groove (802) opened on one side of the CCD component (801), and a camera (803) fixed to the upper inner wall of the rectangular groove (802).
6. The burr automatic detection device according to claim 5, characterized in that: The adsorption mechanism (503) corresponds to the rectangular groove (802), and the loading platform (2) and the deviation correction mechanism (6) are respectively located on two adjacent sides of the robot mechanism (5).
7. The burr automatic detection device according to claim 1, characterized in that: A shell (9) is fixed on the peripheral side of the upper surface of the workbench (1), and a display and a controller (10) are installed on the front side of the shell (9).