Power-on detection mechanism with protection function
By designing a power-on detection mechanism with protective function, using the compressed drive and probe assembly to achieve full contact detection, the problems of easy damage to the electric needle and unstable detection status in the traditional detection method are solved, and the detection quality and needle life are improved. Reduced production costs.
Patent Information
- Application Number
- CN202420852134.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the traditional power-on detection method, the electrical needle is easily damaged and the detection state is unstable, resulting in unstable detection quality, large amount of consumables used, high cost, and inability to meet production requirements.
A power-on detection mechanism with protective function is designed, including frame, partition assembly and detection assembly. Full contact detection is achieved through press-fit drive parts, press plates and probe components, and the movable protection plates protect the detection needle and extend the service life.
It improves the stability of the detection quality, extends the service life of the detection needle, reduces production costs, and meets production needs.
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Figure CN222319011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component production detection, in particular to a power-on detection mechanism with a protective function. Background Art
[0002] After the production of electronic components is completed, they enter the power-on testing process. This testing process requires the use of electric needles for qualification testing. Using traditional testing methods, the electric needles are easily damaged and the testing state is unstable, which not only affects the stability of the testing quality, but also leads to a large amount of production consumables. At the same time, the service life of the electric needles is short, which increases production costs and cannot meet production requirements. Improvements are needed. Summary of the invention
[0003] In order to overcome the shortcomings of the prior art that the electric needle is easily worn, the detection state is unstable, resulting in uncontrollable detection quality and high cost of consumables, the purpose of the utility model is to provide a power-on detection mechanism with a protective function, to increase the service life and improve the controllability of the detection quality.
[0004] To achieve the above purpose, the technical solution of the utility model is:
[0005] A power-on detection mechanism with a protective function, comprising a frame, a partition component arranged on the frame, and a detection component;
[0006] The interlayer assembly includes a carrier plate, the detection assembly includes a pressing drive, a pressing plate and a probe assembly, the pressing drive is arranged on the carrier plate and drives the pressing plate to rise and fall, the probe assembly is arranged on the carrier plate and is located directly below the pressing plate, and a distance is set between the probe assembly and the pressing plate;
[0007] The probe assembly includes a fixed plate, a detection needle and a movable protective plate, wherein the fixed plate is arranged on the bearing plate, the detection needle is arranged on the fixed plate, the movable protective plate is movably connected to the fixed plate, and the movable protective plate is provided with a through hole for the detection needle to pass through.
[0008] Furthermore, the probe assembly also includes a reset member and a limit member, wherein both ends of the reset member are respectively connected to the fixed plate and the movable protective plate, one end of the limit member is fixedly connected to the fixed plate, and the other end of the limit member is movably connected to the movable protective plate.
[0009] Furthermore, the number of the detection needles is several, the number of the through holes is several, and one through hole is used for one detection needle to pass through.
[0010] Furthermore, the probe assembly also includes a needle fixing plate, the number of the needle fixing plates is at least two, and each needle fixing plate is installed with a plurality of the detection needles.
[0011] Furthermore, the barrier assembly also includes a conveying driving member and a conveying belt, and the conveying driving member is arranged on the supporting plate and drives the conveying belt to move.
[0012] Furthermore, there are a plurality of partition assemblies, and the plurality of partition assemblies are sequentially arranged on the frame from top to bottom.
[0013] The beneficial effects of the utility model are as follows: by setting a detection assembly consisting of a pressing drive part, a pressing plate and a probe assembly, and a probe assembly consisting of a fixed plate, a detection needle and a movable protective plate, during the detection process, the pressing edge presses the workpiece to be detected on the upper surface of the probe assembly to achieve full contact detection, thereby improving the stability of the detection quality; the movable protective plate protects the detection needle, prolongs the service life of the detection needle, reduces production costs, and meets production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the utility model for carrying a workpiece to be inspected;
[0016] Figure 3 This is a schematic diagram of the structure of the interlayer component and the detection component of the utility model;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the load-bearing plate and the detection assembly of the utility model;
[0018] Figure 5 It is a schematic diagram of the plane structure of the load-bearing plate and the detection assembly of the utility model;
[0019] Figure 6 It is a schematic diagram of the three-dimensional structure of the detection component of the utility model;
[0020] Figure 7 This is a schematic diagram of the structure of the probe assembly of the utility model;
[0021] Figure 8 This is a schematic diagram of the split structure of the probe assembly of the utility model;
[0022] Fig. 9 This is a schematic diagram of the structure of the detection needle and the needle fixing plate of the utility model.
[0023] Reference numerals include:
[0024] 1—frame 2—interlayer assembly 21—carrying board
[0025] 22—Conveyor drive 23—Conveyor belt 3—Detection component
[0026] 31 - Pressing drive 32 - Pressing plate 33 - Probe assembly
[0027] 331 - fixed plate 332 - detection needle 333 - movable protection plate
[0028] 334 - reset member 335 - limit member 336 - needle fixing plate
[0029] 100—Components. DETAILED DESCRIPTION
[0030] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0031] See also Figures 1 to 9 The utility model provides a power-on detection mechanism with a protective function, comprising a frame 1, a partition assembly 2 arranged on the frame 1, and a detection assembly 3;
[0032] The interlayer assembly 2 includes a carrier plate 21, and the detection assembly 3 includes a pressing drive member 31, a pressing plate 32, and a probe assembly 33. The pressing drive member 31 is disposed on the carrier plate 21 and drives the pressing plate 32 to rise and fall. The probe assembly 33 is disposed on the carrier plate 21 and is located directly below the pressing plate 32. The probe assembly 33 is spaced apart from the pressing plate 32.
[0033] The probe assembly 33 includes a fixed plate 331, a detection needle 332 and a movable protective plate 335. The fixed plate 331 is arranged on the supporting plate 21, the detection needle 332 is arranged on the fixed plate 331, and the movable protective plate 335 is movably connected to the fixed plate. The movable protective plate 335 is provided with a through hole for the detection needle 332 to pass through.
[0034] Specifically, in this embodiment, after the electronic component 100 is processed, it enters the detection process. The frame 1 is welded by a plurality of square tubes, wherein the carrier plate 21 of the interlayer assembly 2 is fixed on the square tube for carrying the electronic component 100 to be detected, and a pressing drive 31 and a probe assembly 33 are installed on the side surface of the carrier plate 21. The pressing drive 31 drives the pressing plate 32 to move up and down to approach or move away from the probe assembly 33. When the external electronic component 100 is placed on the carrier plate 21, the pressing drive 31 drives the pressing plate 32 to move toward the direction of the probe assembly 33, and the edge of the external electronic component 100 is pressed on the pressing drive 31. Between the plate 32 and the probe assembly 33, the probe assembly 33 is energized to detect the electronic component 100 to achieve the purpose of accurate detection. Preferably, when the external workpiece 100 to be detected is placed on the supporting plate 21, the edge of the detected workpiece 100 is in contact with the upper surface of the movable protective plate 335. After the pressure plate 32 is pressed downward, the movable protective plate 335 moves downward, and the detection needle 332 extends out of the through hole and contacts with the surface of the detected workpiece 100. When the detection process is completed, the pressing drive 31 drives the pressure plate 32 to return, the movable protective plate 335, and the detection needle 332 retract into the through hole to complete the detection.
[0035] By setting up a detection component 3 composed of a pressing drive part 31, a pressing plate 32 and a probe component 33, and a probe component 33 composed of a fixed plate 331, a detection needle 332 and a movable protective plate 335, during the detection process, the pressing edge 32 presses the workpiece 100 to be detected on the upper surface of the probe component 33 to achieve full contact detection, thereby improving the stability of the detection quality. The movable protective plate 335 protects the detection needle 332, prolongs the service life of the detection needle 332, reduces production costs, and meets production requirements.
[0036] The probe assembly 33 also includes a reset member 333 and a limit member 334, the two ends of the reset member 333 are respectively connected to the fixed plate 331 and the movable protective plate 335, one end of the limit member 334 is fixedly connected to the fixed plate 331, and the other end of the limit member 334 is movably connected to the movable protective plate 335. When the pressure plate 32 is pressed downward, the movable protective plate 335 moves downward, the detection needle 332 extends out of the through hole and contacts the surface of the detection workpiece 100, and the reset member 333 is compressed at the same time, and enters the detection process. When the detection process is completed, the pressing drive member 31 drives the pressure plate 32 to return, the reset member 333 drives the movable protective plate 335 to reset, and the detection needle 332 retracts into the through hole. Under the action of the limit member 334, the movable protective plate 335 returns to the initial position to achieve the protection purpose.
[0037] There are several detection needles 332 and several through holes. One through hole is used for one detection needle 332 to pass through. The arrangement of multiple detection needles 332 can meet different detection requirements.
[0038] The probe assembly 33 further includes a needle fixing plate 336 , and the number of the needle fixing plates 336 is at least two. Each needle fixing plate 336 is installed with a plurality of the detection needles 332 , which is convenient for installation and control.
[0039] The interlayer assembly 2 further includes a conveying driving member 22 and a conveying belt 23. The conveying driving member 22 is disposed on the carrying plate 21 and drives the conveying belt 23 to move. The interlayer assembly 2 has the purpose of carrying and conveying, thereby improving production efficiency and reducing labor input.
[0040] The number of the interlayer components 2 is several, and the several interlayer components 2 are arranged on the frame 1 from top to bottom. Since the detection process takes a long time, compared with the previous and next processes, the detection process requires more stations to match the previous and next processes. The setting of the multi-layer interlayer components 2 meets the purpose of multiple stations while reducing the plane occupied space, thereby meeting the production requirements.
[0041] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A power-on detection mechanism with a protective function, characterized in that: It comprises a frame (1), a partition assembly (2) and a detection assembly (3) arranged on the frame (1); The interlayer assembly (2) comprises a carrier plate (21), the detection assembly (3) comprises a pressing drive member (31), a pressing plate (32) and a probe assembly (33), the pressing drive member (31) being arranged on the carrier plate (21) and driving the pressing plate (32) to move up and down, the probe assembly (33) being arranged on the carrier plate (21) and being located directly below the pressing plate (32), and the probe assembly (33) being spaced apart from the pressing plate (32); The probe assembly (33) comprises a fixed plate (331), a detection needle (332) and a movable protective plate (335); the fixed plate (331) is arranged on the supporting plate (21); the detection needle (332) is arranged on the fixed plate (331); the movable protective plate (335) is movably connected to the fixed plate; and the movable protective plate (335) is provided with a through hole for the detection needle (332) to pass through.
2. The power-on detection mechanism with protection function according to claim 1, characterized in that: The probe assembly (33) further comprises a reset member (333) and a limit member (334), wherein two ends of the reset member (333) are respectively connected to the fixed plate (331) and the movable protective plate (335), one end of the limit member (334) is fixedly connected to the fixed plate (331), and the other end of the limit member (334) is movably connected to the movable protective plate (335).
3. The power-on detection mechanism with protection function according to claim 1, characterized in that: The number of the detection needles (332) is several, the number of the through holes is several, and one through hole is used for one detection needle (332) to pass through.
4. The power-on detection mechanism with protection function according to claim 1, characterized in that: The probe assembly (33) further comprises a needle fixing plate (336), the number of the needle fixing plates (336) is at least two, and each needle fixing plate (336) is mounted with a plurality of the detection needles (332).
5. The power-on detection mechanism with protection function according to claim 1, characterized in that: The barrier assembly (2) further comprises a conveying driving member (22) and a conveying belt (23); the conveying driving member (22) is arranged on the carrying plate (21) and drives the conveying belt (23) to move.
6. The power-on detection mechanism with protection function according to claim 1, characterized in that: The number of the interlayer components (2) is a plurality, and the plurality of interlayer components (2) are arranged on the frame (1) in sequence from top to bottom.
Citation Information
Cited By
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