Dimming motor convenient to disassemble and assemble
By reducing the limit structure, adding detachable mounting seats and oil injection parts, combined with the worm gear transmission assembly, the dimming motor is solved inconvenient and lubricity problems, improving service life and safety, and achieving stable and accurate dimming Effect.
Patent Information
- Application Number
- CN202420075306.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing dimming motors are inconvenient to disassemble and easily affect the safety of use. The lubrication is easily reduced when the ball head rotates, affecting the lighting adjustment effect.
A dimming motor is designed for easy disassembly and assembly, using a clamped first and second housings, reducing the limit structure, adding a detachable mount to buffer radial shear force, and at the ball head Oil injection parts are installed inside to ensure lubrication, the ball head and the shaft body can be detachably connected, and the transmission assembly realizes the expansion and rotation of the dimming axis through the worm and gear structure.
It improves the service life and safety of the dimming motor, ensures the lubrication and adaptability of the ball head, reduces lubricant penetration, and enhances the adaptability and stability of the dimming motor.
Smart Images

Figure CN222321230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts, in particular to a dimming motor which is easy to disassemble and assemble. Background Art
[0002] The car headlight dimming motor is a motor used to adjust the illumination angle of the car headlights. When the car passes through uneven roads and uphill and downhill slopes, the illumination ability of the road surface can be improved by adjusting the illumination angle. At the same time, when meeting other cars, the dimming motor can reduce the illumination angle of the headlights to prevent the lights from causing glare to the oncoming drivers. When the adjustment motor rotates, it will drive the screw to rotate, causing the ball head to move forward and push the reflector to change its angle.
[0003] In the prior art, the ball head of the dimming shaft will rotate with the rotation of the screw rod, but because the ball head is connected to the headlight or headlamp structure, the ball head is partially exposed during the rotation process, which can easily reduce the lubrication of the ball head connection and easily draw dust during driving into the rotating structure, affecting the light adjustment effect; when the existing dimming motor is fixed to the lamp housing, it is necessary to pre-set corresponding limiting structures in the dimming motor housing and the lamp housing, and the limiting structures on the two are aligned and then fixed through the fixing screws. During the dimming process, a certain tilt angle is generated on the dimming motor housing, so that the dimming screw is subjected to radial shear force, which affects the life of the dimming shaft. Therefore, the existing installation structure is inconvenient to disassemble and assemble and can easily affect the safety of the dimming motor. Utility Model Content
[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defect of the dimming motor in the prior art that it is inconvenient to disassemble and assemble, thereby providing a dimming motor that is easy to disassemble and assemble.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A dimming motor that is easy to disassemble and assemble comprises a first shell and a second shell that are connected by a clamp, a circuit board, a driving motor and a plug-in component are arranged in the second shell, the driving motor and the plug-in component are plugged with the circuit board, and a transmission component is also included, the driving motor drives the transmission component to move, and further comprises:
[0007] A dimming shaft, the dimming shaft is vertical and extends out of the second housing, the dimming shaft comprises a ball head and a shaft body, the ball head and the shaft body are detachably connected, and the transmission assembly controls the dimming shaft to extend and retract on the second housing;
[0008] The mounting member includes a fixing member and a mounting seat, the fixing member includes a first fixing hole on the first shell and a second fixing hole arranged on the second shell, the first fixing hole is coaxially arranged with the second fixing hole, and the mounting seat is arranged outside the first shell and receives the first shell and the second shell.
[0009] By adopting the above technical solution, the limiting structure between the outside of the dimming motor and the lamp housing is reduced, and a detachable mounting base is added. The mounting base is used to receive the first shell and the second shell and to install and fix the dimming motor and the external structure. The mounting base can buffer part of the radial shear force and effectively ensure the safety of the dimming axis, thereby improving the service life of the dimming motor.
[0010] Furthermore, the second shell is extended with an extension seat, and the extension seat is arranged perpendicular to the outer side of the second shell. The shaft passes through the center of the extension seat and extends out of the second shell. An anti-collision ring is arranged on the side of the extension seat away from the second shell, and a plurality of limiting buckle grooves are arranged in a circular array on the side of the extension seat. An anti-collision strip is arranged on the side of the second shell away from the first shell.
[0011] By adopting the above technical solution, the extension seat provides support for the extension and retraction of the dimming axis, ensuring the stability of the extension and retraction of the dimming axis. The anti-collision ring and the anti-collision strip can prevent the dimming motor from colliding violently with the inside of the lamp housing and damaging the dimming motor. The limit buckle groove can be buckled and limited with the inside of the lamp housing, thereby ensuring the accuracy of the dimming motor installation and the subsequent dimming stability.
[0012] Furthermore, the ball head is threadedly connected to the shaft body, a fixing bolt extends from the ball head close to the shaft body, a fixing hole is opened on the shaft body corresponding to the fixing bolt, the fixing bolt is threadedly connected to the fixing hole, and a reinforcing bolt is also fixed to the outer periphery of the shaft body close to the ball head.
[0013] By adopting the above technical solution, the detachable connection between the ball head and the shaft body facilitates the replacement of the ball head and improves the adaptability of the dimming motor to different headlights. The reinforcing bolts arranged on the periphery of the shaft body effectively improve the structural strength of the shaft body and ensure the dimming accuracy of the dimming shaft.
[0014] Furthermore, an oil filling part is provided on the dimming axis, and the oil filling part includes an oil filling nozzle arranged on the side of the ball head close to the shaft body, an oil circuit arranged inside the ball head and an oil outlet hole arranged on the surface of the ball head. The oil filling nozzle is obliquely arranged on the ball head, and the length of the oil filling nozzle from the end close to the sphere to the center of the sphere is shorter than the length from the end away from the sphere to the center of the sphere.
[0015] By adopting the above technical solution, an oil filling part is arranged in the ball head, the ball head has its own oil filling nozzle and an oil circuit is arranged in the ball, which can ensure the lubrication of the ball head while reducing the possibility of lubricating oil penetration, ensure the cleanliness of the ball head, facilitate daily maintenance, and extend the overall service life.
[0016] Furthermore, the oil outlet holes are provided in a plurality and arranged in an array along the circumference of the ball head, and penetration plugs are also provided at the oil outlet holes.
[0017] By adopting the above technical solution and setting a penetration plug at the oil outlet hole, the lubricating oil can slowly penetrate out of the outside of the ball head, avoiding oil contamination there caused by excessive oil outlet, and can also effectively reduce the wear of the ball head.
[0018] Furthermore, the mounting seat includes an outer base and a receiving seat, the outer base is L-shaped and a heat dissipation grid is arranged on the outer side, the outer base is provided with a limiting groove corresponding to the first shell and the second shell, a plurality of limiting buckles are arranged in the limiting groove, and the outer base is also provided with a plurality of mounting holes corresponding to the fixing part.
[0019] By adopting the above technical solution, the dimming motor and the mounting base are detachably connected, and the dimming motor is directly plugged into the external base, thereby ensuring that the dimming motor is installed as a whole into the lamp housing, effectively ensuring the sealing of the dimming motor, avoiding the risk of dimming time caused by the dimming motor gyroscope, and facilitating the installation of different types of dimming motors.
[0020] Furthermore, the receiving seat is arranged inside the outer base and close to one side of the first shell, the center of the receiving seat is connected to the outer base by a ball joint, and elastic abutting columns are arranged around the receiving seat.
[0021] By adopting the above technical solution, a receiving seat is provided to provide a buffer between the outer base and the dimming motor, and effectively counteract the tilt angle caused by the dimming process, thereby buffering the radial shear force of the dimming motor housing and ensuring the safety of the dimming motor.
[0022] Furthermore, the transmission assembly includes a worm, a secondary gear, a main gear and a transmission guide cylinder, the worm is sleeved on the output shaft of the drive motor, the worm is meshed with the secondary gear for transmission, the secondary gear is also meshed with the main gear for transmission, the main gear is threadedly connected to the transmission guide cylinder, and the transmission guide cylinder is sleeved on the dimming shaft.
[0023] By adopting the above technical solution, the driving motor drives the worm to rotate, and the worm drives the secondary gear. Since the secondary gear has gear structures on the upper and lower sides, the main gear meshing with the secondary gear also rotates. The main gear then controls the movement of the transmission guide cylinder and drives the dimming axis to move. The change of rotation direction is achieved through the cooperation of the driving motor, the secondary gear and the main gear, thereby achieving the purpose of controlling the dimming axis.
[0024] In summary, the technical solution of the utility model has the following advantages:
[0025] 1. The utility model provides a dimming motor that is easy to disassemble and assemble, reduces the limiting structure between the outside of the dimming motor and the lamp housing, and adds a detachable mounting seat. The mounting seat is used to receive the first shell and the second shell and to install and fix the dimming motor and the external structure. The mounting seat can buffer part of the radial shear force, effectively ensuring the safety of the dimming axis, thereby increasing the service life of the dimming motor.
[0026] 2. The utility model provides a dimming motor that is easy to disassemble and assemble. An oil filling part is arranged in the ball head. The ball head has its own oil filling nozzle and an oil circuit is arranged in the ball body. This can ensure the lubrication of the ball head while reducing the possibility of lubricating oil penetration, ensure that the ball head is clean, and is easy for daily maintenance, thereby extending the overall service life.
[0027] 3. The dimming motor provided by the utility model is easy to disassemble and assemble, and the receiving seat is provided with a buffer between the outer base and the dimming motor, and effectively counteracts the tilt angle caused by the dimming process, thereby buffering the radial shear force of the dimming motor shell and ensuring the safety of the dimming motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 This is a schematic diagram of the overall structure of a dimming motor that is easy to disassemble and assemble provided in one embodiment of the utility model;
[0030] Figure 2 It is a schematic diagram of an exploded structure of a dimming motor that is easy to disassemble and assemble provided in one embodiment of the utility model;
[0031] Figure 3 A schematic diagram of a partial structure of a dimming axis provided in one embodiment of the utility model;
[0032] Figure 4 The figure is a schematic cross-sectional structural diagram of a ball head provided in one embodiment of the utility model.
[0033] Description of reference numerals:
[0034] 1. First housing; 2. Second housing; 21. Extension seat; 211. Anti-collision ring; 212. Limit buckle groove; 22. Anti-collision strip; 3. Circuit board; 4. Drive motor; 5. Connector; 6. Transmission assembly; 61. Worm; 62. Secondary gear; 63. Main gear; 64. Transmission guide cylinder; 7. Dimming shaft; 71. Ball head; 711. Fixing bolt; 72. Shaft; 721. Fixing hole; 722. Strengthening bolt ; 73. Oil filling part; 731. Oil filling nozzle; 732. Oil circuit; 733. Oil outlet hole; 7331. Penetration plug; 8. Mounting part; 81. Fixing part; 811. First fixing hole; 812. Second fixing hole; 82. Mounting seat; 821. Outer base; 8211. Heat dissipation grid; 8212. Limiting groove; 8213. Limiting buckle; 8214. Mounting hole; 822. Socket; 8221. Abutment column. DETAILED DESCRIPTION
[0035] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0036] A dimming motor that is easy to disassemble and assemble, such as Figure 1 and Figure 2 As shown, it includes a first housing 1 and a second housing 2 that are connected in a snap-fitting manner, a circuit board 3, a drive motor 4 and a connector 5 are arranged in the second housing 2, the drive motor 4 and the connector 5 are plugged with the circuit board 3, and also includes a transmission assembly 6, the drive motor 4 drives the transmission assembly 6 to move. The transmission assembly 6 includes a worm 61, a secondary gear 62, a main gear 63 and a transmission guide cylinder 64, the worm 61 is sleeved on the output shaft of the drive motor 4, the worm 61 is meshed with the secondary gear 62 for transmission, the secondary gear 62 is also meshed with the main gear 63 for transmission, the main gear 63 is threadedly connected with the transmission guide cylinder 64, and the transmission guide cylinder 64 is sleeved on the dimming shaft 7. The driving motor 4 drives the worm 61 to rotate, and the worm 61 drives the secondary gear 62. Since the secondary gear 62 has gear structures on the upper and lower sides, the main gear 63 meshing with the secondary gear 62 also rotates. The main gear 63 then controls the movement of the transmission guide cylinder 64 and drives the dimming shaft 7 to move. Through the cooperation of the driving motor 4, the secondary gear 62 and the main gear 63, the change of the rotation direction is achieved, thereby achieving the purpose of controlling the dimming shaft 7.
[0037] It also includes a dimming shaft 7 and a mounting member 8. The dimming shaft 7 is vertical and extends outside the second shell 2. The dimming shaft 7 includes a ball head 71 and a shaft body 72. The ball head 71 and the shaft body 72 are detachably connected. The transmission assembly 6 controls the dimming shaft 7 to extend and retract on the second shell 2. The mounting member 8 includes a fixing member 81 and a mounting seat 82. The mounting seat 82 is arranged outside the first shell 1 and receives the first shell 1 and the second shell 2. The limiting structure between the outside of the dimming motor and the lamp housing is reduced, and a detachable mounting seat 82 is added. The mounting seat 82 is used to receive the first shell 1 and the second shell 2 and to install and fix the dimming motor and the external structure. The mounting seat 82 can buffer part of the radial shear force, effectively ensuring the safety of the dimming shaft 7, thereby improving the service life of the dimming motor.
[0038] like Figure 1 and Figure 2 As shown, the fixing member 81 includes a first fixing hole 811 on the first housing 1 and a second fixing hole 812 arranged on the second housing 2, and the first fixing hole 811 and the second fixing hole 812 are arranged coaxially.
[0039] like Figure 1 and Figure 2 As shown, the second shell 2 is extended with an extension seat 21, and the extension seat 21 is arranged perpendicularly to the outer side of the second shell 2. The shaft 72 passes through the center of the extension seat 21 and extends out of the second shell 2. An anti-collision ring 211 is arranged on the side of the extension seat 21 away from the second shell 2. A plurality of limit buckle grooves 212 are arranged in a circular array on the side of the extension seat 21. An anti-collision strip 22 is arranged on the side of the second shell 2 away from the first shell 1. The extension seat 21 provides support for the telescopic adjustment of the dimming axis 7, ensuring the stability of the telescopic adjustment of the dimming axis 7. The anti-collision ring 211 and the anti-collision strip 22 can prevent the dimming motor from colliding violently with the inside of the lamp housing to damage the dimming motor. The limit buckle groove 212 can be buckled and limited with the inside of the lamp housing, thereby ensuring the accuracy of the dimming motor installation and the subsequent dimming stability.
[0040] like Figure 3 As shown, the ball head 71 is threadedly connected to the shaft body 72, a fixing bolt 711 extends from the ball head 71 near the shaft body 72, a fixing hole 721 is provided on the shaft body 72 corresponding to the fixing bolt 711, the fixing bolt 711 is threadedly connected to the fixing hole 721, and a reinforcing bolt 722 is fixed to the outer periphery of the shaft body 72 near the ball head 71. The detachable connection between the ball head 71 and the shaft body 72 facilitates the replacement of the ball head 71 and improves the adaptability of the dimming motor to different headlamps. The reinforcing bolt 722 is arranged on the outer periphery of the shaft body 72 to effectively improve the structural strength of the shaft body 72 and ensure the dimming accuracy of the dimming shaft 7.
[0041] like Figure 3 and Figure 4As shown, an oiling member 73 is also provided on the dimming shaft 7. The oiling member 73 includes an oiling nozzle 731 provided on the side of the ball head 71 close to the shaft body 72, an oil path 732 provided inside the ball head 71, and an oil outlet hole 733 provided on the surface of the ball head 71. The oiling nozzle 731 is tiltedly provided on the ball head 71, and the distance from the end of the oiling nozzle 731 close to the sphere to the center of the sphere 71 is shorter than the distance from the end away from the sphere 71 to the center of the sphere. The oiling member 73 is provided inside the ball head 71, and the ball head 71 is provided with an oiling nozzle 731 and an oil path 732 provided inside the sphere, which can ensure the lubrication of the ball head 71 while reducing the possibility of lubricating oil penetration, ensuring that the ball head 71 is clean, and is easy for daily maintenance, thereby extending the overall service life.
[0042] There are multiple oil outlet holes 733 arranged in an array along the circumference of the ball head 71, and a penetration plug 7331 is also provided at the oil outlet hole 733. The penetration plug 7331 is provided at the oil outlet hole 733, which can slowly penetrate the lubricating oil out of the outside of the ball head 71, avoid excessive oil discharge causing oil pollution there, and can also effectively reduce the wear of the ball head 71.
[0043] like Figure 1 and Figure 2 As shown, the mounting base 82 includes an outer base 821 and a receiving base 822. The outer base 821 is L-shaped and has a heat dissipation grid 8211 on the outside. The outer base 821 is provided with a limiting groove 8212 corresponding to the first shell 1 and the second shell 2. A plurality of limiting buckles 8213 are provided in the limiting groove 8212. The outer base 821 is also provided with a plurality of mounting holes 8214 corresponding to the fixing member 81. The dimming motor is detachably connected to the mounting base 82, and the dimming motor is directly plugged into the outer base 821, so as to ensure that the dimming motor is installed as a whole into the lamp housing, effectively ensure the sealing of the dimming motor, avoid the risk of dimming time caused by the dimming motor gyro, and facilitate the installation of different types of dimming motors.
[0044] The receiving seat 822 is arranged inside the outer base 821 and close to one side of the first shell 1. The center of the receiving seat 822 is connected to the outer base 821 by a ball joint, and elastic abutment columns 8221 are arranged around the receiving seat 822. The receiving seat 822 is arranged to provide a buffer between the outer base 821 and the dimming motor, and effectively counteract the tilt angle generated by the dimming process, thereby buffering the radial shear force of the dimming motor housing to ensure the safety of the dimming motor.
[0045] The working principle and use method of the dimming motor which is easy to disassemble and assemble: the ball head 71 and the shaft body 72 are detachably connected, an oil filling piece 73 is arranged in the ball head 71, the ball head 71 has an oil filling nozzle 731 and an oil path 732 is arranged in the ball, and a penetration plug 7331 is arranged at the oil outlet hole 733, which can slowly penetrate the lubricating oil out of the outside of the ball head 71, and effectively reduce the wear of the ball head 71; the mounting seat 82 is used to receive the first shell 1 and the second shell 2 and to install and fix the dimming motor and the external structure, and the receiving seat 822 sets a buffer between the outer base 821 and the dimming motor, and effectively counteracts the tilt angle caused by the dimming process.
[0046] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A dimming motor that is easy to disassemble and assemble, comprising a first housing (1) and a second housing (2) that are arranged in a snap-fitting manner, wherein a circuit board (3), a drive motor (4) and a plug-in component (5) are arranged in the second housing (2), wherein the drive motor (4) and the plug-in component (5) are plugged into the circuit board (3), and further comprising a transmission component (6), wherein the drive motor (4) drives the transmission component (6) to move, and wherein: Also includes: a dimming shaft (7), the dimming shaft (7) being vertical and extending outside the second housing (2), the dimming shaft (7) comprising a ball head (71) and a shaft body (72), the ball head (71) and the shaft body (72) being detachably connected, and the transmission assembly (6) controlling the dimming shaft (7) to extend and retract on the second housing (2); A mounting member (8), the mounting member (8) comprising a fixing member (81) and a mounting seat (82), the fixing member (81) comprising a first fixing hole (811) on the first shell (1) and a second fixing hole (812) arranged on the second shell (2), the first fixing hole (811) and the second fixing hole (812) being arranged coaxially, and the mounting seat (82) being arranged outside the first shell (1) and receiving the first shell (1) and the second shell (2).
2. The dimming motor that is easy to disassemble and assemble according to claim 1, characterized in that: The second shell (2) is extended with an extension seat (21), the extension seat (21) is arranged perpendicular to the outer side of the second shell (2), the shaft (72) passes through the center of the extension seat (21) and extends out of the second shell (2), an anti-collision ring (211) is arranged on the side of the extension seat (21) away from the second shell (2), a plurality of limit buckle grooves (212) are arranged in a circular array on the side surface of the extension seat (21), and an anti-collision strip (22) is arranged on the side of the second shell (2) away from the first shell (1).
3. The dimming motor that is easy to disassemble and assemble according to claim 2, characterized in that: The ball head (71) is threadedly connected to the shaft body (72); a fixing bolt (711) extends from the side of the ball head (71) close to the shaft body (72); a fixing hole (721) is provided on the shaft body (72) corresponding to the fixing bolt (711); the fixing bolt (711) is threadedly connected to the fixing hole (721); and a reinforcing bolt (722) is also fixed to the outer periphery of the side of the shaft body (72) close to the ball head (71).
4. The dimming motor that is easy to disassemble and assemble according to claim 3, characterized in that: The dimming shaft (7) is also provided with an oil injection member (73), the oil injection member (73) comprising an oil injection nozzle (731) provided on a side of the ball head (71) close to the shaft body (72), an oil passage (732) provided inside the ball head (71), and an oil outlet hole (733) provided on the surface of the ball head (71); the oil injection nozzle (731) is obliquely provided on the ball head (71); the length of the oil injection nozzle (731) from the end close to the ball head (71) to the center of the sphere is shorter than the length of the oil injection nozzle (731) from the end away from the ball head (71) to the center of the sphere.
5. The dimming motor that is easy to assemble and disassemble according to claim 4, characterized in that: The oil outlet holes (733) are provided in a plurality and are arranged in an array along the circumference of the ball head (71), and a penetration plug (7331) is also provided at the oil outlet holes (733).
6. The dimming motor that is easy to disassemble and assemble according to claim 5, characterized in that: The mounting seat (82) comprises an outer base (821) and a receiving seat (822); the outer base (821) is L-shaped and is provided with a heat dissipation grid (8211) on the outer side; the outer base (821) is provided with a limiting groove (8212) corresponding to the first shell (1) and the second shell (2); a plurality of limiting buckles (8213) are provided in the limiting groove (8212); and the outer base (821) is further provided with a plurality of mounting holes (8214) corresponding to the fixing member (81).
7. The dimming motor that is easy to assemble and disassemble according to claim 6, characterized in that: The receiving seat (822) is arranged inside the outer base (821) and close to one side of the first shell (1); the center of the receiving seat (822) is connected to the outer base (821) by a ball joint; and elastic abutment columns (8221) are arranged around the receiving seat (822).
8. The dimming motor that is easy to disassemble and assemble according to claim 1, characterized in that: The transmission assembly (6) comprises a worm (61), a secondary gear (62), a main gear (63) and a transmission guide cylinder (64); the worm (61) is sleeved on the output shaft of the driving motor (4); the worm (61) is meshed with the upper part of the secondary gear (62) for transmission; the lower part of the secondary gear (62) is also meshed with the main gear (63) for transmission; the main gear (63) is sleeved on the transmission guide cylinder (64) and is internally threadedly connected to the transmission guide cylinder (64); the transmission guide cylinder (64) is sleeved on the dimming shaft (7) and drives the dimming shaft (7) to move synchronously.