High-pressure steam sterilization device with drying function
By introducing transmission and tapping mechanisms into the high-pressure steam sterilization device, efficient sterilization and drying of medicinal materials is achieved, and the problems of cumbersome drying after sterilization and loss of ingredients in the prior art are solved, and the efficacy of medicinal materials is improved. Productivity.
Patent Information
- Application Number
- CN202423042127.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-12-10
AI Technical Summary
After the existing high-pressure steam sterilization device sterilizes the medicinal materials, the medicinal materials need to be further dried, which is cumbersome and may lead to contamination of the medicinal materials and loss of active ingredients, reducing the efficacy of the medicinal materials.
A high-pressure steam sterilization device with drying function is designed. By setting up a transmission mechanism and a tapping mechanism, high-pressure steam and hot air are used for sterilization and drying. The transmission mechanism drives the transmission chain and conveying teeth to disperse and dry the medicinal materials. The tapping mechanism is Improve drying effect by slapping the plate.
The drying process of medicinal materials is simplified, production efficiency is improved, pollution of medicinal materials and loss of active ingredients is reduced, and the efficacy of medicinal materials is improved.
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Figure CN222323940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of traditional Chinese medicines, in particular to a high-pressure steam sterilizing device with a drying function. Background Art
[0002] Traditional Chinese medicine is a natural medicine and its processed substitutes that are guided by the theory of traditional Chinese medicine and used to prevent and treat diseases and have rehabilitation and health-care effects. It mainly includes herbal medicines, animal medicines, and mineral medicines. Traditional Chinese medicine has a variety of application forms, including single prescriptions and compound prescriptions. Traditional Chinese medicine compound prescriptions are generally composed of two or more medicinal flavors. Common dosage forms include pills, powders, etc., with relatively prescribed processing methods and usage methods. Among them, traditional Chinese medicine powders, as an important dosage form, need to be sterilized by high-pressure steam during the preparation process, so that their microbial limits must meet the quality requirements of the 2020 edition of the "Chinese Pharmacopoeia". For example, the classic prescription "Kaixinsan" is an oral traditional Chinese medicine powder. The four medicinal materials of Polygala tenuifolia, Ginseng, Poria cocos and Acorus calamus in the prescription will carry some bacteria, molds or other pathogens to varying degrees during the production and processing process, and the product needs to be sterilized.
[0003] When the existing high-pressure steam sterilization device sterilizes the medicinal materials, the medicinal materials will be saturated with steam. Therefore, after the high-pressure sterilization treatment, the medicinal materials need to be further dried after being taken out. On the one hand, the operation process is cumbersome, which will reduce the production efficiency of the preparation and may cause contamination of the sterilized medicinal materials. On the other hand, it will cause some effective ingredients in the medicinal materials to be lost, reducing the efficacy of the medicinal materials. Utility Model Content
[0004] The purpose of the utility model is to provide a high-pressure steam sterilization device with a drying function to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-pressure steam sterilization device with a drying function comprises a frame and a box body, wherein the box body is fixedly mounted on the top of the frame, the top of the box body is fixedly connected with a high-pressure steam pipe and a hot air pipe through a solenoid valve, an upper feeding roller and a conveying roller are rotatably connected inside the box body, the upper feeding roller and the conveying roller are connected through a conveying chain, a plurality of conveying teeth are fixedly connected to the surface of the conveying chain, a transmission mechanism is arranged on one side of the frame, and a beating mechanism is arranged on one side of the transmission mechanism;
[0007] The transmission mechanism includes a motor fixedly mounted on a frame, an output end of the motor is fixedly connected to a first transmission wheel, the first transmission wheel is connected to a first double-groove pulley via a first belt transmission, one side of the first double-groove pulley is rotatably connected to one side of a box body via a rotating shaft, the first double-groove pulley is connected to a second double-groove pulley via a second belt transmission, the second double-groove pulley is connected to a second transmission wheel via a third belt transmission, one end of the second transmission wheel passes through the interior of the box body and is fixedly connected to one end of a conveying roller.
[0008] Preferably, the flapping mechanism includes a flapping shaft movably connected to the inside of the box through a rotating shaft, a flapping plate is fixedly connected to one side of the flapping shaft, one end of the flapping shaft passes through one side of the box and is fixedly connected to a rotating wheel, and the rotating wheel and the second double-groove pulley are hinged by a connecting rod.
[0009] Preferably, a screening slot is provided on the top of the frame, and a screen is fixedly connected to the inner wall of the screening slot.
[0010] Preferably, the number of the beating plates is three and they are evenly distributed on the surface of the beating shaft.
[0011] Preferably, a lower feeding roller is provided at the bottom of the upper feeding roller, one end of the lower feeding roller is rotatably connected to the inner wall of the box body through a rotating shaft, one end of the lower feeding roller is fixedly connected to a first gear, and one end of the upper feeding roller passes through one side of the box body and is fixedly connected to a second gear meshing with the first gear.
[0012] Preferably, a positioning block is fixedly installed inside the frame, and one side of the frame is rotatably connected to the second double-groove pulley via a rotating shaft.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is capable of starting the solenoid valve on the high-pressure steam pipe by arranging a transmission mechanism, and the high-pressure steam will enter the box body, so that the medicinal materials in the box body can be sterilized by high-pressure steam. After the sterilization is completed, the solenoid valve on the high-pressure steam pipe is closed, and the solenoid valve on the hot air pipe is started, and the hot air will enter the box body through the hot air pipe to dry the medicinal materials. At the same time, the motor is started to drive the first transmission wheel to rotate, and the first transmission wheel will drive the first double-groove pulley to rotate through the first belt, and the first double-groove pulley will drive the second double-groove pulley to rotate through the second belt, and the second double-groove pulley will drive the second transmission wheel to rotate through the third belt, and the second transmission wheel will drive the conveying roller to rotate, and the conveying roller will drive the conveying chain to transmit, and the conveying teeth at the bottom of the conveying chain will move and hook the medicinal material rod, and drive the medicinal materials to follow the transmission, so as to disperse the medicinal materials for drying, thereby improving the drying effect.
[0015] 2. The utility model is provided with a beating mechanism, which can drive the connecting rod to rotate while the second double-groove pulley rotates. The connecting rod will rotate and adjust around the hinge as the first double-groove pulley rotates, and at the same time drive the rotating wheel and the beating shaft to swing back and forth in a small range, and at the same time drive the beating plate to intermittently beat the conveyed medicinal materials, shake off the water droplets, and fall through the screen, thereby further improving the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a three-dimensional diagram of the rear view of the main structure of the utility model;
[0018] Figure 3 It is a schematic diagram of a cross-section of the utility model;
[0019] Figure 4 It is a three-dimensional diagram of the local structure of the transmission mechanism and the flapping mechanism of the utility model;
[0020] Figure 5 It is a schematic diagram of the transmission mechanism and the flapping mechanism of the utility model;
[0021] Figure 6 It is a three-dimensional diagram of the flapping mechanism of the utility model.
[0022] In the figure: 1. frame; 2. box body; 3. high-pressure steam pipe; 4. hot air pipe; 5. upper feeding roller; 6. conveying roller; 7. conveying chain; 8. conveying teeth; 9. motor; 10. first transmission wheel; 11. first double-groove pulley; 12. second double-groove pulley; 13. second transmission wheel; 14. beating shaft; 15. beating plate; 16. rotating wheel; 17. connecting rod; 18. screening trough; 19. screen; 20. lower feeding roller; 21. first gear; 22. second gear; 23. positioning block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 - Figure 6 , the utility model provides a technical solution:
[0025] Embodiment 1: A high-pressure steam sterilization device with a drying function comprises a frame 1 and a box 2, the box 2 is fixedly mounted on the top of the frame 1, the top of the box 2 is fixedly connected with a high-pressure steam pipe 3 and a hot air pipe 4 through solenoid valves, an upper feeding roller 5 and a conveying roller 6 are rotatably connected inside the box 2, the upper feeding roller 5 and the conveying roller 6 are connected by a conveying chain 7, a plurality of conveying teeth 8 are fixedly connected to the surface of the conveying chain 7, a transmission mechanism is arranged on one side of the frame 1, and a beating mechanism is arranged on one side of the transmission mechanism;
[0026] The transmission mechanism includes a motor 9 fixedly mounted on the frame 1, the output end of the motor 9 is fixedly connected to a first transmission wheel 10, the first transmission wheel 10 is connected to a first double-groove pulley 11 through a first belt transmission, one side of the first double-groove pulley 11 is rotatably connected to one side of the box body 2 through a rotating shaft, the first double-groove pulley 11 is connected to a second double-groove pulley 12 through a second belt transmission, the second double-groove pulley 12 is connected to a second transmission wheel 13 through a third belt transmission, one end of the second transmission wheel 13 passes through the interior of the box body 2 and is fixedly connected to one end of the conveying roller 6.
[0027] In this embodiment, it is considered that after the existing high-pressure steam sterilization device sterilizes the medicinal materials, the medicinal materials need to be taken out for further drying, which is a cumbersome process and will reduce the production efficiency of the preparation. At the same time, it may cause contamination of the sterilized medicinal materials, and some effective ingredients in the medicinal materials are lost during the manufacturing process, reducing the efficacy of the medicinal materials. Therefore, the utility model is capable of starting the solenoid valve on the high-pressure steam pipe 3 by setting a transmission mechanism, and the high-pressure steam will enter the box 2, and the medicinal materials in the box 2 can be sterilized with high-pressure steam. After the sterilization is completed, the solenoid valve on the high-pressure steam pipe 3 is closed, and the solenoid valve on the hot air pipe 4 is started, and the hot air will enter the box 2 through the hot air pipe 4 to dry the medicinal materials. At the same time, the motor 9 is started, The first transmission wheel 10 is driven to rotate, and the first transmission wheel 10 drives the first double-groove pulley 11 to rotate through the first belt, and the first double-groove pulley 11 drives the second double-groove pulley 12 to rotate through the second belt, and the second double-groove pulley 12 drives the second transmission wheel 13 to rotate through the third belt, and the second transmission wheel 13 drives the conveying roller 6 to rotate, and the conveying roller 6 drives the conveying chain 7 to transmit, and while the conveying chain 7 is transmitting, it drives the upper feeding roller 5 to rotate, and the upper feeding roller 5 drives the second gear 22 to rotate, and the second gear 22 is engaged with the first gear 21, which will drive the first gear 21 and the lower feeding roller 20 to rotate, refer to Figure 3 For example, when the medicinal materials are put in from the right side of the housing 2, the lower feeding roller 20 will first drive the medicinal materials to move the medicinal materials to the left to below the conveying chain 7, and the conveying teeth 8 at the bottom of the conveying chain 7 will move and hook the medicinal material rod, and drive the medicinal materials to follow the left transmission, and disperse the medicinal materials to the left for drying, thereby improving the drying effect;
[0028] The invention solves the problem that the existing high-pressure steam sterilization device needs to take out the medicinal materials for drying after sterilizing them, which is a cumbersome process, and some effective ingredients in the medicinal materials will be lost during the manufacturing process, which reduces the medicinal properties of the medicinal materials and also reduces the production efficiency;
[0029] It should be noted that one end of the high-pressure steam pipe 3 can be connected to a high-pressure steam generator, and one end of the hot air pipe 4 can be connected to a hot air blower to provide high-pressure steam and hot air;
[0030] The conveying tooth 8 may also be in an L-shape or the like.
[0031] A lower feeding roller 20 is arranged at the bottom of the upper feeding roller 5, one end of the lower feeding roller 20 is rotatably connected to the inner wall of the box body 2 through a rotating shaft, one end of the lower feeding roller 20 is fixedly connected to a first gear 21, and one end of the upper feeding roller 5 passes through one side of the box body 2 and is fixedly connected to a second gear 22 meshing with the first gear 21.
[0032] In this embodiment, by providing a lower feeding roller 20, a first gear 21 and a second gear 22, the upper feeding roller 5 can be driven to rotate while the conveyor chain 7 is transmitting. The upper feeding roller 5 drives the second gear 22 to rotate. The second gear 22 is meshed with the first gear 21, which will drive the first gear 21 and the lower feeding roller 20 to rotate. The upper feeding roller 5 and the lower feeding roller 20 can control the feeding gap of medicinal materials and further improve the drying effect.
[0033] Preferably, a positioning block 23 is fixedly installed inside the frame 1, and one side of the frame 1 is rotatably connected to the second double-groove pulley 12 via a rotating shaft.
[0034] In this embodiment, by providing the positioning block 23, the second double-groove pulley 12 can be supported to improve its stability during rotation.
[0035] Embodiment 2: Based on Embodiment 1, the transmission mechanism in this embodiment can disperse the medicinal materials, thereby improving the drying effect. However, considering that after the medicinal materials are sterilized with high-pressure steam, water droplets will condense on the surface, which will also affect the drying effect. The beating mechanism in this application includes a beating shaft 14 movably connected to the inside of the box body 2 through a rotating shaft, and a beating plate 15 is fixedly connected to one side of the beating shaft 14. One end of the beating shaft 14 passes through one side of the box body 2 and is fixedly connected to a rotating wheel 16. The rotating wheel 16 and the second double-groove pulley 12 are hinged by a connecting rod 17.
[0036] In this embodiment, it is considered that after the high-pressure steam sterilization of the medicinal materials, water droplets will condense on the surface, which will also affect the drying effect. Therefore, by setting a beating mechanism, the connecting rod 17 can be driven to rotate while the second double-groove pulley 12 rotates. The connecting rod 17 rotates and adjusts around the hinge as the first double-groove pulley 11 rotates, and at the same time drives the rotating wheel 16 and the beating shaft 14 to reciprocate in a small range, and at the same time drives the beating plate 15 to intermittently beat on the conveyed medicinal materials, shake off the water droplets, and fall through the screen 19, further improving the drying effect;
[0037] It solves the problem that after the high-pressure steam sterilization of medicinal materials, water droplets will condense on the surface, which will also affect the drying effect.
[0038] It should be noted that the design of the positions of the first double-groove pulley 11, the connecting rod 17 and the rotating wheel 16 forms a crank rocker structure, so the beating plate 15 will intermittently beat the medicinal materials.
[0039] A screening slot 18 is provided on the top of the frame 1 , and a screen 19 is fixedly connected to the inner wall of the screening slot 18 .
[0040] In this embodiment, by providing the screening slot 18 and the screen 19, water droplets can fall from the screen 19 when the medicinal materials are beaten by the beating plate 15;
[0041] It should be noted that the motor 9 is a waterproof motor 9 and will not be affected by water drops.
[0042] There are three flapping plates 15 , which are evenly distributed on the surface of the flapping shaft 14 .
[0043] In this embodiment, by providing three beating plates 15, the beating efficiency can be improved, so that the water droplets can be quickly separated from the medicinal materials, thereby improving the drying effect.
[0044] Working principle: start the solenoid valve on the high-pressure steam pipe 3, and the high-pressure steam will enter the box body 2, so that the medicinal materials in the box body 2 can be sterilized by high-pressure steam. After the sterilization is completed, close the solenoid valve on the high-pressure steam pipe 3, start the solenoid valve on the hot air pipe 4, and the hot air will enter the box body 2 through the hot air pipe 4 to dry the medicinal materials. At the same time, start the motor 9 to drive the first transmission wheel 10 to rotate, and the first transmission wheel 10 will drive the first double-groove pulley 11 to rotate through the first belt, and the first double-groove pulley 11 will drive the second double-groove pulley 12 to rotate through the second belt, and the second double-groove pulley 12 will drive the second transmission wheel 13 to rotate through the third belt, and the second transmission wheel 13 will drive the conveying roller 6 to rotate, and the conveying roller 6 will drive the conveying chain 7 to transmit, and while the conveying chain 7 is transmitting, it drives the upper feeding roller 5 to rotate, and the upper feeding roller 5 drives the second gear 22 to rotate, and the second gear 22 is engaged with the first gear 21, which will drive the first gear 21 and the lower feeding roller 20 to rotate, refer to Figure 3 For example, when the medicinal materials are put in from the right side of the housing 2, the lower feeding roller 20 will first drive the medicinal materials to move the medicinal materials to the left to below the conveying chain 7, and the conveying teeth 8 at the bottom of the conveying chain 7 will move and hook the medicinal material rod, and drive the medicinal materials to follow the left transmission, and disperse the medicinal materials to the left for drying, thereby improving the drying effect;
[0045] As the second double-groove pulley 12 rotates, it drives the connecting rod 17 to rotate as well. The connecting rod 17 rotates and adjusts around the hinge as the first double-groove pulley 11 rotates, driving the rotating wheel 16 and the beating shaft 14 to swing back and forth in a small range, and driving the beating plate 15 to intermittently beat the conveyed medicinal materials, shaking off the water droplets, which fall through the screen 19, further improving the drying effect.
[0046] It should be noted that the motor 9 is a device or equipment existing in the prior art, or a device or equipment that can be realized in the prior art, and the specific composition and principle of the power supply of the motor 9 are clear to those skilled in the art, so they will not be described in detail;
[0047] At the same time, the pressure of the high-pressure steam sterilization process is between 7-10KPa.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high pressure steam sterilization device with drying function, characterized in that: The invention comprises a frame (1) and a box (2), wherein the box (2) is fixedly mounted on the top of the frame (1), and the top of the box (2) is fixedly connected to a high-pressure steam pipe (3) and a hot air pipe (4) via a solenoid valve, respectively; an upper feeding roller (5) and a conveying roller (6) are rotatably connected inside the box (2), and the upper feeding roller (5) and the conveying roller (6) are transmission-connected via a conveying chain (7); a plurality of conveying teeth (8) are fixedly connected to the surface of the conveying chain (7); a transmission mechanism is arranged on one side of the frame (1), and a beating mechanism is arranged on one side of the transmission mechanism; The transmission mechanism comprises a motor (9) fixedly mounted on a frame (1); an output end of the motor (9) is fixedly connected to a first transmission wheel (10); the first transmission wheel (10) is connected to a first double-groove belt pulley (11) via a first belt transmission; one side of the first double-groove belt pulley (11) is rotatably connected to one side of a box body (2) via a rotating shaft; the first double-groove belt pulley (11) is connected to a second double-groove belt pulley (12) via a second belt transmission; the second double-groove belt pulley (12) is connected to a second transmission wheel (13) via a third belt transmission; one end of the second transmission wheel (13) passes through the interior of the box body (2) and is fixedly connected to one end of a conveying roller (6).
2. A high pressure steam sterilization device with drying function according to claim 1, characterized in that: The flapping mechanism comprises a flapping shaft (14) movably connected to the inside of the box (2) via a rotating shaft, a flapping plate (15) is fixedly connected to one side of the flapping shaft (14), one end of the flapping shaft (14) passes through one side of the box (2) and is fixedly connected to a rotating wheel (16), and the rotating wheel (16) and the second double-groove pulley (12) are hinged via a connecting rod (17).
3. A high pressure steam sterilization device with drying function according to claim 2, characterized in that: A screening slot (18) is provided on the top of the frame (1), and a screen (19) is fixedly connected to the inner wall of the screening slot (18).
4. The high pressure steam sterilization device with drying function according to claim 2, characterized in that: The number of the beating plates (15) is three and they are evenly distributed on the surface of the beating shaft (14).
5. The high pressure steam sterilization device with drying function according to claim 1, characterized in that: A lower feeding roller (20) is arranged at the bottom of the upper feeding roller (5), one end of the lower feeding roller (20) is rotatably connected to the inner wall of the box body (2) via a rotating shaft, one end of the lower feeding roller (20) is fixedly connected to a first gear (21), and one end of the upper feeding roller (5) passes through one side of the box body (2) and is fixedly connected to a second gear (22) meshing with the first gear (21).
6. The high pressure steam sterilization device with drying function according to claim 1, characterized in that: A positioning block (23) is fixedly installed inside the frame (1), and one side of the frame (1) is rotatably connected to the second double-groove pulley (12) via a rotating shaft.