Asphalt emulsifying device
By introducing pressure relief pipes and activated carbon layer filter plates into the asphalt emulsification device, the problems of excessive pressure in the device and gas emission pollution are solved, and safety and environmental protection are improved.
Patent Information
- Application Number
- CN202421165663.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing asphalt emulsification devices lack overpressure protection structures, which are prone to explosion accidents, and there is air pollution problem in the gas emissions after heating.
A bitumination emulsification device including heating tanks, conveying pipes, emulsification tanks and protective components is designed. The protective components use pressure relief pipes and activated carbon layer filter plates to reduce excessive pressure and emit odors, and prevent safety accidents and air pollution.
It effectively avoids safety accidents caused by excessive pressure, and reduces air pollution by filtering and purifying impurities and odors in the gas.
Smart Images

Figure CN222324817U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of asphalt emulsification, and in particular relates to an asphalt emulsification device. Background Art
[0002] Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid and an organic gelling material that is waterproof, moisture-proof and corrosion-resistant. Asphalt is mainly used for paving roads, etc. Asphalt is solid at room temperature, so it needs to be emulsified before use.
[0003] The existing authorized public number is CN201770661U, which discloses an asphalt emulsification device, which consists of a charging port, a conveying pipeline, a conveying pump, a batching pipeline, an emulsifying tank, an emulsifying machine, an output port, a preheating tank, a heating tank, and a heating furnace. Its characteristics are that one end of the conveying pipeline is arranged at the upper part of the heating tank, the other end of the conveying pipeline is arranged at the upper part of the emulsifying tank, and a conveying pump is arranged in the middle of the conveying pipeline; the heating tank is arranged inside the preheating tank, the charging port is arranged at the upper end of the preheating tank, the heating furnace is arranged below the heating tank, the batching pipeline is arranged at the upper end of the emulsifying tank, the emulsifying machine is arranged at the lower part of the emulsifying tank, and the output port is arranged on one side of the lower part of the emulsifying tank. The beneficial effects of the utility model are: the entire operation process is carried out in a closed state, there is no evaporation loss of asphalt, which not only reduces the loss but also protects the environment. However, the above-mentioned asphalt emulsification device does not have an overpressure protection structure. If the asphalt is heated for a long time, if the internal pressure is too high, it may easily cause an explosion and cause unnecessary accidents. At the same time, during the gas emission process after the asphalt is heated, the gas has a heavy odor and easily causes air pollution. Therefore, it is necessary to provide an asphalt emulsification device to solve the above problems. Utility Model Content
[0004] The technical content of the utility model is to provide an asphalt emulsification device.
[0005] In order to solve the above problems, the utility model provides an asphalt emulsification device, including: a heating tank, the outside of the heating tank is fixedly connected with a delivery pipe and a charging port, the right end of the delivery pipe is fixedly connected with an emulsification tank, and the outside of the emulsification tank is fixedly connected with an output pipe; a protective component, the protective component includes a sleeve, and the sleeve is fixedly connected to the top of the heating tank. When in use, asphalt is loaded into the interior of the heating tank from the charging port, and the asphalt becomes liquid after being heated. The liquid asphalt is transported to the interior of the emulsification tank through the delivery pipe under the action of a pump body. During the process, the gas evaporated by the heating of the asphalt can exert a reverse force on the piston. At this time, the return spring contracts the piston to slide upward along the inside of the sleeve. When the air pressure is too high, the return spring continues to contract, and the piston slides to the top of the pressure relief pipe. The gas will be discharged through the pressure relief pipe, thereby avoiding safety accidents caused by excessive pressure and achieving a protective effect. When the gas is discharged from the pressure relief pipe, impurities in the gas can be filtered through the filter plate to avoid direct discharge into the air. The odor in the gas can be adsorbed through the activated carbon layer to avoid direct discharge of the odor to cause air pollution.
[0006] As a further solution of the present invention, the protective component also includes a slide plate, which is slidably connected to the interior of the sleeve, and a return spring is fixedly connected to the bottom of the slide plate, and a piston is fixedly connected to the bottom of the return spring. When the asphalt inside the heating tank is heated and the air pressure is increased, the piston will slide upward along the inside of the sleeve and the return spring will contract at the same time, thereby achieving dynamic balance of the air pressure inside the heating tank.
[0007] As a further solution of the present invention, a pressure relief pipe is fixedly connected to the outside of the sleeve, and the pressure relief pipe is the same as the inside of the sleeve. The sleeve is connected to the inside of the heating tank, and the pressure relief pipe is located at the top of the piston. When the pressure inside the heating tank is too high and the piston slides to the top of the pressure relief pipe, the gas will be discharged from the inside of the pressure relief pipe to achieve pressure reduction and avoid safety accidents caused by excessive pressure.
[0008] As a further solution of the utility model, a dosing pipe is fixedly connected to the top of the emulsification tank, and an output pipe is fixedly connected to the outside of the emulsification tank. After water and emulsifier are added to the dosing pipe, emulsification is completed inside the emulsification tank and output from the output port.
[0009] As a further solution of the present invention, a pump body is fixedly connected to the interior of the delivery pipe, and the pump body can extract the liquefied asphalt from the interior of the heating tank and deliver it to the interior of the emulsification tank.
[0010] As a further solution of the present invention, the top of the slide board is rotatably connected to a threaded rod, the threaded rod is threadably rotatably connected to the inside of the sleeve, the top of the threaded rod is fixedly connected to a turntable, the turntable extends to the outside of the sleeve, and the turntable can drive the threaded rod to rotate by external force, thereby adjusting the downward sliding position of the piston to reach a predetermined pressure relief threshold.
[0011] As a further solution of the utility model, a purification pipe is fixedly connected to the outside of the pressure relief pipe, and an activated carbon layer is fixedly connected to the inside of the purification pipe. The activated carbon layer can purify the odor in the exhaust gas.
[0012] As a further solution of the utility model, two filter plates are fixedly connected to the interior of the purification tube, and the two filter plates are located outside of both sides of the activated carbon layer.
[0013] In summary, the present invention includes at least the following beneficial technical effects:
[0014] First, the utility model records that when in use, asphalt is loaded into the interior of the heating tank from the loading port. The asphalt becomes liquid after being heated. The liquid asphalt is transported to the interior of the emulsification tank through the delivery pipe under the action of the pump body. During the process, the gas evaporated by the heat of the asphalt can exert a reverse force on the piston. At this time, the return spring contracts the piston and slides upward along the inside of the sleeve. When the air pressure is too high, the return spring continues to contract, and the piston slides to the top of the pressure relief pipe. The gas will be discharged through the pressure relief pipe, thereby avoiding safety accidents caused by excessive pressure and achieving a protective effect.
[0015] Second, the utility model records an asphalt emulsification device. When gas is discharged from the pressure relief pipe, impurities in the gas can be filtered through the filter plate to avoid direct discharge into the air. The odor in the gas can be adsorbed through the activated carbon layer to avoid direct discharge of the odor and cause air pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the external three-dimensional structure of an asphalt emulsification device of the utility model;
[0018] Figure 2 This is a schematic diagram of the external structure of a heating tank of an asphalt emulsification device of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of a sleeve of an asphalt emulsification device of the utility model;
[0020] Figure 4The utility model is a schematic diagram of the internal structure of a purification pipe of an asphalt emulsification device.
[0021] Figure numerals: 1. Heating tank; 2. Loading port; 3. Delivery pipe; 4. Pump body; 5. Dosing pipe; 6. Output pipe; 7. Emulsification tank; 8. Sleeve; 9. Pressure relief pipe; 10. Purification pipe; 11. Piston; 12. Return spring; 13. Slide plate; 14. Threaded rod; 15. Turntable; 16. Filter plate; 17. Activated carbon layer. DETAILED DESCRIPTION
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 An asphalt emulsification device includes: a heating tank 1, the outside of the heating tank 1 is fixedly connected with a delivery pipe 3 and a charging port 2, the right end of the delivery pipe 3 is fixedly connected with an emulsification tank 7, and the outside of the emulsification tank 7 is fixedly connected with an output pipe 6; a protection component, the protection component includes a sleeve 8, and the sleeve 8 is fixedly connected to the top of the heating tank 1. When in use, asphalt is loaded into the interior of the heating tank 1 through the charging port 2. The asphalt becomes liquid after being heated. The liquid asphalt is transported to the interior of the emulsification tank 7 through the delivery pipe 3 under the action of the pump body 4. During the process, the gas evaporated by the heating of the asphalt can act on the piston 11. When the gas is discharged from the pressure relief pipe 9, the impurities in the gas can be filtered through the filter plate 16 to avoid direct discharge into the air. The odor in the gas can be adsorbed by the activated carbon layer 17 to avoid direct discharge of the odor and cause air pollution.
[0023] The protection component also includes a slide plate 13, which is slidably connected to the inside of the sleeve 8, and a return spring 12 is fixedly connected to the bottom of the slide plate 13, and a piston 11 is fixedly connected to the bottom of the return spring 12. When the asphalt inside the heating tank 1 is heated and the air pressure is increased, the piston 11 will slide upward along the inside of the sleeve 8 and the return spring 12 will contract, so as to achieve dynamic balance of the air pressure inside the heating tank 1;
[0024] The outside of the sleeve 8 is fixedly connected with a pressure relief pipe 9, which is the same as the inside of the sleeve 8. The sleeve 8 is connected to the inside of the heating tank 1. The pressure relief pipe 9 is located at the top of the piston 11. When the pressure inside the heating tank 1 is too high, the piston 11 slides to the top of the pressure relief pipe 9, and the gas will be discharged from the inside of the pressure relief pipe 9 to achieve pressure reduction, thereby avoiding safety accidents caused by excessive pressure.
[0025] The top of the emulsification tank 7 is fixedly connected with a dosing pipe 5, and the outside of the emulsification tank 7 is fixedly connected with an output pipe 6. After water and emulsifier are added to the dosing pipe 5, emulsification is completed inside the emulsification tank 7 and output from the output port;
[0026] The interior of the delivery pipe 3 is fixedly connected with a pump body 4, which can extract the liquefied asphalt from the interior of the heating tank 1 and deliver it to the interior of the emulsification tank 7;
[0027] The top of the slide plate 13 is rotatably connected to a threaded rod 14, which is threadedly rotatably connected to the inside of the sleeve 8. The top of the threaded rod 14 is fixedly connected to a turntable 15, which extends to the outside of the sleeve 8. The turntable 15 can drive the threaded rod 14 to rotate by an external force, so as to adjust the position of the piston 11 sliding downward, thereby reaching a predetermined pressure relief threshold;
[0028] It should be noted that when the utility model is used, asphalt is loaded into the interior of the heating tank 1 from the loading port 2. The asphalt becomes liquid after being heated. The liquid asphalt is transported to the interior of the emulsification tank 7 through the delivery pipe 3 under the action of the pump body 4. During the process, the gas evaporated by the heat of the asphalt can exert a reverse force on the piston 11. At this time, the return spring 12 contracts the piston 11 and slides upward along the inside of the sleeve 8. When the air pressure is too high, the return spring 12 continues to contract, and the piston 11 slides to the top of the pressure relief pipe 9. The gas will be discharged through the pressure relief pipe 9, thereby avoiding safety accidents caused by excessive pressure and achieving a protective effect.
[0029] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 An asphalt emulsification device, the outside of the pressure relief pipe 9 is fixedly connected with a purification pipe 10, and the inside of the purification pipe 10 is fixedly connected with an activated carbon layer 17, and the activated carbon layer 17 can purify the odor in the exhaust gas;
[0030] Two filter plates 16 are fixedly connected inside the purification tube 10, and the two filter plates 16 are located outside the two sides of the activated carbon layer 17;
[0031] It should be noted that, in the utility model, when the gas is discharged from the pressure relief pipe 9, the impurities in the gas can be filtered through the filter plate 16 to avoid direct discharge into the air, and the odor in the gas can be adsorbed through the activated carbon layer 17 to avoid direct discharge of the odor to cause air pollution.
[0032] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. An asphalt emulsification device, characterized in that: include: A heating tank (1), the outside of the heating tank (1) is fixedly connected to a delivery pipe (3) and a charging port (2), the right end of the delivery pipe (3) is fixedly connected to an emulsification tank (7), and the outside of the emulsification tank (7) is fixedly connected to an output pipe (6); A protection component, the protection component comprising a sleeve (8), the sleeve (8) being fixedly connected to the top of the heating tank (1).
2. An asphalt emulsification device according to claim 1, characterized in that: The protection component also includes a slide plate (13), which is slidably connected to the inside of the sleeve (8), and the bottom of the slide plate (13) is fixedly connected to a return spring (12), and the bottom of the return spring (12) is fixedly connected to a piston (11).
3. An asphalt emulsification device according to claim 1, characterized in that: The outside of the sleeve (8) is fixedly connected with a pressure relief pipe (9), the pressure relief pipe (9) is the same as the inside of the sleeve (8), and the sleeve (8) is connected to the inside of the heating tank (1).
4. The asphalt emulsification device according to claim 1, characterized in that: The top of the emulsification tank (7) is fixedly connected to a dosing pipe (5), and the outside of the emulsification tank (7) is fixedly connected to an output pipe (6).
5. The asphalt emulsification device according to claim 1, characterized in that: The interior of the delivery pipe (3) is fixedly connected to a pump body (4).
6. An asphalt emulsification device according to claim 2, characterized in that: The top of the slide plate (13) is rotatably connected to a threaded rod (14), and the threaded rod (14) is threadably rotatably connected to the inside of the sleeve (8). The top of the threaded rod (14) is fixedly connected to a turntable (15), and the turntable (15) extends to the outside of the sleeve (8).
7. An asphalt emulsification device according to claim 3, characterized in that: The outside of the pressure relief pipe (9) is fixedly connected to a purification pipe (10), and the inside of the purification pipe (10) is fixedly connected to an activated carbon layer (17).
8. An asphalt emulsification device according to claim 7, characterized in that: Two filter plates (16) are fixedly connected inside the purification tube (10), and the two filter plates (16) are located outside the two sides of the activated carbon layer (17).
Citation Information
Patent Citations
Bitumen emulsifying device
CN201770661U