Reaction drying device for organic soil
By using vibrating fluidized bed drying device to separate kneading reaction and drying process in organic soil production, combined with hot air circulation and vibration technology, the problems of poor production line continuity and high equipment maintenance costs in traditional processes are solved, and high efficiency and environmental protection are achieved The production of organic soil has improved product quality and production efficiency.
Patent Information
- Application Number
- CN202423002315.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In traditional organic soil production processes, the kneading reaction and drying process are carried out in the same equipment, resulting in poor production line continuity, high equipment maintenance costs, and unstable product quality, making it difficult to meet the market's demand for diversified and personalized products.
The kneading reaction and drying process are separated by a vibrating fluidized bed drying device. The kneading reaction and drying process are separated by a combination of kneading machine, a vibrating fluidized bed dryer and a crusher. The hot air circulation and vibration technology are used to achieve efficient drying, and the cyclone separator is used. Collect dust particles to reduce environmental pollution and energy consumption.
Improve the production efficiency and product quality of organic soil, reduce production costs, improve overall production level, ensure uniform heating of materials, reduce local overheating or insufficient drying, and at the same time, realize effective collection of dust and sufficient thermal energy. use.
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Figure CN222324973U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production devices of organic soil, and in particular relates to a reaction drying device for organic soil. Background Art
[0002] In the drilling industry, organic soil, as a basic component of oil-based drilling fluid, plays a vital role. It can not only significantly increase the viscosity and cutting force of the mud, effectively enhance the stability of the drilling fluid, but also significantly reduce the filtration loss of the oil-based drilling fluid, ensuring the safety and efficiency of the drilling operation. Therefore, the production quality and efficiency of organic soil are directly related to the performance of the drilling fluid and the cost and benefits of the entire drilling operation.
[0003] The traditional organic soil production process usually includes several key steps such as raw material preparation, kneading reaction and drying. Among them, the kneading reaction is the process of mixing and preliminary chemical reaction of various raw materials in a kneader, aiming to form a semi-finished organic soil with a certain viscosity and performance. However, in the existing production process, the kneading reaction and drying process are often carried out continuously in the same equipment (such as a kneader). Although this integrated production method simplifies the operation process, it also brings many problems and challenges.
[0004] First, the kneading reaction and drying process are carried out in the same equipment, which makes it impossible to continue to put in raw materials for new kneading reactions during the drying period, thus limiting the continuity and production efficiency of the production line. Secondly, due to the different requirements for temperature and humidity in the kneading reaction and drying process, integrated equipment often cannot meet the optimal conditions of both processes at the same time, resulting in unstable product quality or increased production costs. In addition, integrated equipment also has problems such as high maintenance costs and poor flexibility, making it difficult to meet the market's demand for diversified and personalized organic soil products.
[0005] To solve these problems, the industry has been exploring new organic soil production processes and equipment. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the above-mentioned defects of the prior art, provide a reaction drying device for organic soil, adopt a vibrating fluidized bed drying device to realize the separation of kneading reaction and drying process, improve production efficiency, reduce costs, improve product quality, and improve the overall level of organic soil production.
[0007] The organic soil reaction drying device described in the utility model comprises a kneader, a vibrating fluidized bed dryer and a pulverizer. The output end of the kneader is connected to the input end of the vibrating fluidized bed dryer, the output end of the vibrating fluidized bed dryer is connected to the input end of the pulverizer, the vibrating fluidized bed dryer is divided into three parts from top to bottom, namely, an upper box body, a material channel and a lower box body. An air inlet is arranged on the side wall of the lower box body, the air inlet is connected to the output end of the heater through a pipeline, and the input end of the heater is connected to the output end of the blower.
[0008] Preferably, an exhaust port is provided on the top of the upper box body, and the exhaust port is connected to the input end of the cyclone separator through a pipeline, and the output end of the cyclone separator is connected to the input end of the induced draft fan.
[0009] Preferably, a perforated plate is provided between the material passage and the lower box body for evenly distributing hot air and supporting the material.
[0010] Preferably, a vibration motor and a vibration isolation spring are provided on the body of the vibrating fluidized bed dryer to provide vibration and reduce noise transmission.
[0011] Preferably, one end of the material channel is provided with a material inlet for adding the organic soil to be dried; and the other end is provided with a dry product outlet for discharging the dried organic soil.
[0012] Preferably, the heater is an electric heating or steam heating device, which is used to heat the air delivered by the blower.
[0013] Preferably, the kneading machine is provided with a stirring device for mixing and pre-treating the organic soil.
[0014] Preferably, the cyclone separator is used to separate and collect dust particles in the gas discharged from the exhaust port.
[0015] Preferably, the pulverizer is a hammer mill or a ball mill, which is used to pulverize the dried organic soil into a desired particle size.
[0016] The organic soil reaction drying device described in the utility model, when working, the material organic soil is first added through the inlet of the kneader, and the internal stirring device starts to work to mix and pre-treat the organic soil to ensure the uniformity of the material. The organic soil pre-treated by the kneader is sent to the inlet of the material channel of the vibrating fluidized bed dryer through its output end. The blower sends air into the heater for heating to form hot air. The hot air enters the interior of the dryer through the air inlet of the lower box body, exchanges heat with the material, and achieves drying. The vibration motor is started, and while reducing noise through the vibration isolation spring, it provides vibration for the material, promotes the flow and mixing of the material in the material channel, and improves the drying efficiency. The exhaust gas generated during the drying process is discharged through the exhaust port of the upper box body and enters the cyclone separator, where the dust particles are separated and collected, and the clean gas is discharged by the induced draft fan. The dried organic soil is discharged from the dry product outlet of the material channel, enters the crusher, and is crushed to the required particle size to meet the needs of subsequent processing or use.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] (1) The organic soil reaction drying device of the utility model realizes an integrated processing flow from pretreatment to finished product of organic soil through pretreatment by a kneading machine, high-efficiency drying by a vibrating fluidized bed dryer and particle size adjustment by a pulverizer. The combination of hot air circulation and vibration technology significantly improves the drying efficiency and ensures uniform heating of the material during the drying process, thus avoiding the problem of local overheating or insufficient drying.
[0019] (2) The organic soil reaction drying device of the utility model adopts a cyclone separator and induced draft fan combination, which effectively collects dust particles generated during the drying process and reduces environmental pollution. At the same time, the hot air circulation system fully utilizes thermal energy and reduces energy consumption, which is in line with the green and sustainable production concept. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the reaction drying device of organic soil of the utility model.
[0021] Figure 2 Schematic diagram of a vibrating fluidized bed dryer.
[0022] In the figure: 1, kneading machine; 2, vibrating fluidized bed dryer; 21, feeding port; 22, exhaust port; 23, upper box; 24, air inlet; 25, vibration isolation spring; 26, vibration motor; 27, dry product outlet; 28, material channel; 29, lower box; 291, orifice plate;
[0023] 3. Crusher; 4. Blower; 5. Heater; 6. Cyclone separator; 7. Draft fan; 8. Stirring device. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with specific embodiments.
[0025] like Figure 1 and Figure 2 As shown, the reaction drying device of organic soil includes a kneader 1, a vibrating fluidized bed dryer 2, and a pulverizer 3. The output end of the kneader 1 is connected to the input end of the vibrating fluidized bed dryer 2, and the output end of the vibrating fluidized bed dryer 2 is connected to the input end of the pulverizer 3. The vibrating fluidized bed dryer 2 is divided into three parts from top to bottom: an upper box body 23, a material channel 28, and a lower box body 29. An air inlet 24 is provided on the side wall of the lower box body 29. The air inlet 24 is connected to the output end of the heater 5 through a pipeline, and the input end of the heater 5 is connected to the output end of the blower 4.
[0026] like Figure 2 As shown, an exhaust port 22 is provided at the top of the upper box body 23 , and the exhaust port 22 is connected to the input end of the cyclone separator 6 through a pipeline, and the output end of the cyclone separator 6 is connected to the input end of the induced draft fan 7 .
[0027] A perforated plate 291 is provided between the material passage 28 and the lower box body 29 for evenly distributing hot air and supporting the material.
[0028] The body of the vibrating fluidized bed dryer 2 is provided with a vibration motor 26 and a vibration isolation spring 25 for providing vibration and reducing noise transmission.
[0029] One end of the material channel 28 is provided with a material inlet 21 for adding the organic soil to be dried; the other end is provided with a dry product outlet 27 for discharging the dried organic soil.
[0030] The heater 5 is an electric heating or steam heating device, which is used to heat the air sent in by the blower 4.
[0031] Preferably, the kneading machine 1 is provided with a stirring device 8 for mixing and pre-treating the organic soil.
[0032] The cyclone separator 6 is used to separate and collect dust particles in the gas discharged from the exhaust port 22 .
[0033] The pulverizer 3 is a hammer mill or a ball mill, which is used to pulverize the dried organic soil into a desired particle size.
[0034] The organic soil reaction drying device described in the utility model, when working, first, the organic soil to be treated is added through the entrance of the kneading machine 1. The kneading machine 1 is provided with a stirring device 8 inside. After the stirring device 8 starts working, the added organic soil is mixed and pre-treated to ensure that the material is uniform and ready for the subsequent drying process. The organic soil pre-treated by the kneading machine 1 is sent to the inlet 21 of the material channel 28 of the vibrating fluidized bed dryer 2 through its output end. At this time, the vibrating fluidized bed dryer 2 is ready, and the vibration motor 26 set on its body starts to start. While reducing the noise through the vibration isolation spring 25, it provides vibration for the material to promote the flow and mixing of the material in the material channel 28. At the same time, the blower 4 starts to work, and sends air into the heater 5 for heating to form hot air. The hot air enters the interior of the dryer through the air inlet 24 of the lower box 29, exchanges heat with the material, and realizes the drying process. The hot air is fully in contact with the material in the material channel 28 to ensure that the material is evenly heated and improve the drying efficiency. During the drying process, the waste gas generated is discharged through the exhaust port 22 of the upper box 23. These waste gases enter the cyclone separator 6, where the dust particles are separated and collected to prevent dust from polluting the environment. The clean gas is discharged by the induced draft fan 7 to ensure a clean working environment. After the organic soil is dried in the vibrating fluidized bed dryer 2, it is discharged from the dry product outlet 27 of the material channel 28. At this time, the dried organic soil enters the crusher 3, which is a hammer crusher or a ball mill, and the dried organic soil is crushed to the required particle size as needed to meet the needs of subsequent processing or use.
Claims
1. A reaction drying device for organic soil, characterized in that: The invention comprises a kneading machine (1), a vibrating fluidized bed dryer (2), and a pulverizer (3). The output end of the kneading machine (1) is connected to the input end of the vibrating fluidized bed dryer (2), and the output end of the vibrating fluidized bed dryer (2) is connected to the input end of the pulverizer (3). The vibrating fluidized bed dryer (2) is divided into three parts from top to bottom: an upper box body (23), a material channel (28), and a lower box body (29). An air inlet (24) is provided on the side wall of the lower box body (29). The air inlet (24) is connected to the output end of the heater (5) through a pipeline. The input end of the heater (5) is connected to the output end of the blower (4).
2. The reaction drying device for organic soil according to claim 1, characterized in that: An exhaust port (22) is provided at the top of the upper box body (23); the exhaust port (22) is connected to the input end of the cyclone separator (6) through a pipeline; and the output end of the cyclone separator (6) is connected to the input end of the induced draft fan (7).
3. The reaction drying device for organic soil according to claim 1, characterized in that: A perforated plate (291) is provided between the material channel (28) and the lower box body (29).
4. The reaction drying device for organic soil according to claim 1, characterized in that: A vibration motor (26) and a vibration isolation spring (25) are arranged on the body of the vibrating fluidized bed dryer (2).
5. The reaction drying device for organic soil according to claim 1, characterized in that: One end of the material channel (28) is provided with a material inlet (21), and the other end is provided with a dried product outlet (27).
6. The reaction drying device for organic soil according to claim 1, characterized in that: The heater (5) is an electric heating device or a steam heating device.
7. The reaction drying device for organic soil according to claim 1, characterized in that: The kneading machine (1) is provided with a stirring device (8) inside.
8. The reaction drying device for organic soil according to claim 1, characterized in that: The pulverizer (3) is a hammer mill or a ball mill.