Automatic crusher for biomass fuel

By introducing a filter net and a stirring mechanism into the automatic crusher, the problem of incomplete filtration and uneven mixing of materials is solved, and the quality and working efficiency of biofuel are improved.

CN222324997UActive Publication Date: 2025-01-10JIDONG SHENGTAO STRAW COMPACT FUEL PROCESSING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420975977.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-10
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing automatic crushers for biomass fuel lack filtration function, resulting in incomplete crushing of materials entering the mixing tank, uneven mixing, reducing fuel quality and working efficiency.

Method used

An automatic crusher is designed, using a filter mesh and auxiliary fixing mechanism to drive the crossbar and limit plate compression spring by pulling the pull rod to achieve incomplete crushing material filtration; at the same time, the stirring mechanism and stirring leaves are used for biomass Fully mixing of fuel and environmentally friendly solvent oil.

Benefits of technology

It improves the quality of finished products of biofuels, reduces the generation of unqualified products, shortens the fuel shaping time, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222324997U_ABST
    Figure CN222324997U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of crushers, in particular to an automatic crusher for biomass fuel, which is characterized in that the inner wall of a first box body is fixedly connected with an inclined plate, and the surface of the first box body is respectively and fixedly communicated with an oil inlet pipe and a connecting pipe. A pull rod is pulled to slide along a sliding groove machined in a first shell so as to drive a transverse rod to move rightwards, the transverse rod moves rightwards to drive a limiting plate to move rightwards along the inner wall of a sleeve, and a spring is compressed, so that incompletely-smashed and large raw materials for biomass fuel can be filtered out, the probability that the formed biomass fuel is unqualified is reduced, and the quality of the biomass fuel is improved. And an output shaft of a third motor rotates to drive a first gear to rotate so as to drive two second gears to rotate, so that biomass fuel and environment-friendly solvent oil are fully mixed, the biomass fuel can be shaped within a short time, and then the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to an automatic crusher for biomass fuel. Background Art

[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.); mainly different from fossil fuels. The application of biomass fuel is actually mainly biomass shaped fuel, which is a new type of clean fuel that uses agricultural and forestry waste as raw materials and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion, and drying, and can be directly burned.

[0003] For example, an automatic crusher for biomass fuel with the authorization announcement number "CN220405773U" is provided with a crushing bin, a feed hopper, a grinding drum, a grinding limit inclined plate, a crushing power gear, a crushing drum and a crushing limit inclined plate, which can crush straw, trees and even straw bales, increase the wide use of the crushing equipment, and also improve the practicality of the equipment, and can reduce the specifications of the crushing equipment, so that maintenance is more convenient, and the production cost is reduced, and the biofuel can be crushed more fully, so that it is more time-saving and labor-saving in the subsequent processing stage, and it can also make the biofuel after crushing more fully burned. However, since the automatic crusher for biomass fuel has no filtering function after crushing, it is easy to cause some of the incompletely crushed materials to enter the mixing tank, resulting in uneven mixing of the materials and the environmentally friendly solvent oil, making the biofuel after production unqualified, thereby reducing the work quality, so that the automatic crusher for biomass fuel is stirred by the stirring and discharging screw, which is easy to cause some of the materials not mixed with the environmentally friendly solvent oil and directly squeezed out, so that it takes a long time to shape the biomass fuel, thereby reducing the work efficiency. Utility Model Content

[0004] The utility model aims to solve the problem that due to the lack of filtering function after crushing, some incompletely crushed materials may easily enter the mixing tank, resulting in uneven mixing of materials and environmentally friendly solvent oil, making the produced biofuel unqualified, thereby reducing the work quality. The automatic crusher for biomass fuel is stirred by a stirring and discharging screw, which may easily cause some materials not to be mixed with the environmentally friendly solvent oil and directly squeezed out, so that a long time is required to shape the biomass fuel, thereby reducing the work efficiency. An automatic crusher for biomass fuel is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic crusher for biomass fuel is designed, including a first box body and a second box body, an auxiliary fixing mechanism is provided on the surface of the first box body, a stirring mechanism is provided inside the first box body, a feed port and a first discharge port are provided on the surface of the first box body, two first motors are fixedly connected to the surface of the first box body through a bracket, the ends of the output shafts of the two first motors are fixedly connected to crushing rollers, a filter screen is slidably connected to a slide groove processed on the first box body, an inclined plate is fixedly connected to the inner wall of the first box body, and an oil inlet pipe and a connecting pipe are fixedly connected to the surface of the first box.

[0007] Preferably, the surface of the connecting pipe is fixedly connected to the surface of the second box body, the inner wall of the second box body is fixedly connected to the second motor through a bracket, the end of the output shaft of the second motor is fixedly connected to a spiral blade, the spiral blade is rotatably connected to the second box body through a bearing, the surface of the second box body is fixedly connected to a second discharge port, and the first box body and the second box body are both fixedly connected to the surface of the bottom plate through a bracket.

[0008] Preferably, the auxiliary fixing mechanism includes a first shell, the surface of the first shell is fixedly connected to the surface of the first box body, the slide groove processed on the first shell is slidably connected to the surface of the pull rod, the surface of the pull rod is fixedly connected to the surface of the cross bar, the end of the cross bar is fixedly connected to a limit plate, the limit plate is slidably connected to the inner wall of the sleeve, the surface of the limit plate is fixedly connected to one end of the spring, the other end of the spring is fixedly connected to the inner wall of the sleeve, and the surface of the sleeve is fixedly connected to the inner wall of the first shell.

[0009] Preferably, the cross bar is slidably connected to the first box body via a through hole, and the end of the cross bar is tightly pressed against the inner wall of the groove processed on the filter screen.

[0010] Preferably, the stirring mechanism includes a second shell, the inner wall of the second shell is fixedly connected to a third motor through a bracket, the end of the output shaft of the third motor is fixedly connected to a first gear, the first gear is meshed with two second gears, the two second gears are rotatably connected to the inner wall of the second shell through a pin shaft, the two second gears and the first gear are fixedly connected to a rotating rod, and the rotating rod is rotatably connected to the second shell through a bearing.

[0011] Preferably, a plurality of stirring blades are fixedly connected to the surface of the rotating rod, and the surface of the second shell is fixedly connected to the inner wall of the first box body and the surface of the inclined plate through a bracket.

[0012] The utility model proposes an automatic crusher for biomass fuel, which has the beneficial effect of: through the cooperation of the filter screen and the auxiliary fixing mechanism, the pull rod is pulled to slide along the slide groove processed on the first shell, thereby driving the cross bar to move to the right, and the rightward movement of the cross bar drives the limit plate to move to the right along the inner wall of the sleeve, compressing the spring, so that the raw materials for biomass fuel that are not completely crushed and larger can be filtered out, which will not affect the mixing of the biomass fuel and the environmentally friendly solvent oil, and the probability of unqualified biofuel after production is reduced, thereby improving the work quality.

[0013] Through the cooperation of the stirring blade and the stirring mechanism, the output shaft of the third motor rotates to drive the first gear to rotate, thereby driving the two second gears to rotate, and then driving the rotating rod to rotate, so as to achieve full mixing of the biomass fuel and the environmentally friendly solvent oil. No raw materials for biomass fuel that have not been mixed with the environmentally friendly solvent oil will be directly discharged, so that the biomass fuel can be shaped in a shorter time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 2 A front cross-sectional view of the stirring mechanism;

[0017] Figure 4 for Figure 1 A front cross-sectional view of the auxiliary fixing mechanism;

[0018] Figure 5 for Figure 1 A partial right side sectional view;

[0019] Figure 6 for Figure 2 Top view of the stirring mechanism.

[0020] In the figure: 1, bottom plate, 2, spiral blade, 3, second box body, 4, second motor, 5, connecting pipe, 6, stirring blade, 7, stirring mechanism, 701, second shell, 702, third motor, 703, first gear, 704, second gear, 705, rotating rod, 8, auxiliary fixing mechanism, 801, first shell, 802, pull rod, 803, cross bar, 804, limit plate, 805, sleeve, 806, spring, 9, first box body, 10, feed port, 11, crushing roller, 12, first motor, 13, first discharge port, 14, filter screen, 15, inclined plate, 16, oil inlet pipe, 17, second discharge port. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] See attached Figure 1-6 : In the present embodiment, an automatic crusher for biomass fuel comprises a first box body 9 and a second box body 3, an auxiliary fixing mechanism 8 is provided on the surface of the first box body 9, a stirring mechanism 7 is provided inside the first box body 9, a feed port 10 and a first discharge port 13 are provided on the surface of the first box body 9, two first motors 12 are fixedly connected to the surface of the first box body 9 through a bracket, the models of the first motor 12, the second motor 4 and the third motor 702 are selected according to actual needs to meet the work needs, the ends of the output shafts of the two first motors 12 are fixedly connected to the crushing rollers 11, the rotation of the output shaft of the first motor 12 drives the crushing rollers 11 to rotate, the slide groove processed on the first box body 9 is slidably connected to the filter screen 14, the mesh number of the filter screen 14 is selected according to actual needs to meet the work needs;

[0023] The inner wall of the first box body 9 is fixedly connected with an inclined plate 15, and the surface of the first box body 9 is respectively fixedly connected with an oil inlet pipe 16 and a connecting pipe 5, the surface of the connecting pipe 5 is fixedly connected with the surface of the second box body 3, and the inner wall of the second box body 3 is fixedly connected with a second motor 4 through a bracket, and the end of the output shaft of the second motor 4 is fixedly connected with a spiral blade 2, and the rotation of the output shaft of the second motor 4 drives the spiral blade 2 to rotate, and the spiral blade 2 is rotatably connected to the second box body 3 through a bearing, and the surface of the second box body 3 is fixedly connected with a second discharge port 17, the first box body 9 and the second box body 3 are both fixedly connected to the surface of the bottom plate 1 through a bracket, the cross bar 803 is slidably connected to the first box body 9 through a through hole, and the end of the cross bar 803 is tightly pressed against the inner wall of the groove machined on the filter screen 14, and a plurality of stirring blades 6 are fixedly connected to the surface of the rotating rod 705, and the rotation of the rotating rod 705 drives the plurality of stirring blades 6 to rotate, and the surface of the second outer shell 701 is fixedly connected to the inner wall of the first box body 9 and the surface of the inclined plate 15 through a bracket.

[0024] See attached Figure 4

[0025] The auxiliary fixing mechanism 8 includes a first shell 801, the surface of the first shell 801 is fixedly connected to the surface of the first box body 9, the slide groove processed on the first shell 801 is slidably connected to the surface of the pull rod 802, the surface of the pull rod 802 is fixedly connected to the surface of the cross bar 803, the end of the cross bar 803 is fixedly connected to the limit plate 804, the limit plate 804 is slidably connected to the inner wall of the sleeve 805, the surface of the limit plate 804 is fixedly connected to one end of the spring 806, the elastic coefficient of the spring 806 is selected according to actual needs to meet the working needs, the other end of the spring 806 is fixedly connected to the inner wall of the sleeve 805, the surface of the sleeve 805 is fixedly connected to the inner wall of the first shell 801, the pull rod 802 is pulled to slide along the slide groove processed on the first shell 801, thereby driving the cross bar 803 to move to the right, and the cross bar 803 moves to the right, driving the limit plate 804 to move to the right along the inner wall of the sleeve 805, compressing the spring 806.

[0026] See attached Figure 3 and attached Figure 6

[0027] The stirring mechanism 7 includes a second shell 701, the inner wall of the second shell 701 is fixedly connected to a third motor 702 through a bracket, the end of the output shaft of the third motor 702 is fixedly connected to a first gear 703, the first gear 703 is meshed with two second gears 704, the two second gears 704 are rotatably connected to the inner wall of the second shell 701 through a pin, the two second gears 704 and the first gear 703 are fixedly connected to a rotating rod 705, the rotating rod 705 is rotatably connected to the second shell 701 through a bearing, and the power of the third motor 702 is turned on, and the output shaft of the third motor 702 rotates to drive the first gear 703 to rotate, thereby driving the two second gears 704 to rotate, and then the rotating rod 705 can be driven to rotate.

[0028] Working principle:

[0029] When using an automatic crusher to process raw materials for biomass combustion:

[0030] Preparation process:

[0031] First, pull the pull rod 802 to slide along the slide groove processed on the first shell 801, thereby driving the cross bar 803 to move to the right. The movement of the cross bar 803 to the right drives the limit plate 804 to move to the right along the inner wall of the sleeve 805, compressing the spring 806. Then the operator inserts the filter screen 14 along the slide groove processed on the first box body 9. Then the operator slowly loosens the pull rod 802 and uses the elasticity of the spring 806 to gradually move the cross bar 803 to the left. When the end of the cross bar 803 is tightly pressed against the normal inner wall processed on the filter screen 14, the filter screen 14 can be fixed to filter the incompletely crushed biomass combustion raw materials. The power supply of the two first motors 12 is started, and the output shafts of the two first motors 12 rotate relative to each other, driving the two crushing rollers 11 to rotate relative to each other.

[0032] Used in the crushing and filtering process of biomass combustion raw materials:

[0033] The raw materials for biomass combustion are added into the first box body 9 from the feed port 10, and are crushed by two crushing rollers 11. Qualified raw materials for biomass combustion pass through the filter 14 and enter the end of the first box body 9, and unqualified raw materials for biomass combustion can be discharged from the first discharge port 13, and can be collected by the operator for secondary crushing.

[0034] Used in the mixing process of biomass combustion raw materials:

[0035] After the qualified raw materials for biomass combustion enter the bottom of the first box body 9, the external power supply of the oil pump is started to draw the environmentally friendly solvent oil into the oil inlet pipe 16 and spray it out from the nozzle installed on the surface of the oil inlet pipe 16. At the same time, the power supply of the third motor 702 is started, and the output shaft of the third motor 702 rotates to drive the first gear 703 to rotate, thereby driving the two second gears 704 to rotate, and then the three rotating rods 705 can be driven to rotate. The rotation of the three rotating rods 705 drives multiple stirring blades 6 to rotate, and the stirring blades 6 drive the qualified raw materials for biomass combustion to be continuously turned over, so that the qualified raw materials for biomass combustion are fully mixed with the environmentally friendly solvent oil, so as to achieve that some qualified raw materials for biomass combustion are not mixed with the environmentally friendly solvent oil and are directly discharged.

[0036] Used in the process of discharging raw materials for biomass combustion:

[0037] Open the valve processed on the connecting pipe 5, discharge the stirred qualified raw materials for biomass combustion from the connecting pipe 5 and enter the second box body 2, start the power supply of the second motor 4, and the output shaft of the second motor 4 rotates to drive the spiral blade to rotate, driving the stirred qualified raw materials for biomass combustion to move to the left, so that the second discharge port 17 on the left is squeezed out. The environmentally friendly solvent oil has good flammability and volatility, which can make the successfully shaped crushed materials quickly set in shape. Subsequently, the successfully shaped crushed materials will break due to their own gravity after drying, and the segmented biofuel is more convenient to store and transport.

[0038] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An automatic crusher for biomass fuel, comprising a first box (9) and a second box (3), characterized in that: An auxiliary fixing mechanism (8) is provided on the surface of the first box body (9), a stirring mechanism (7) is provided inside the first box body (9), a feed port (10) and a first discharge port (13) are provided on the surface of the first box body (9), two first motors (12) are fixedly connected to the surface of the first box body (9) via a bracket, the ends of the output shafts of the two first motors (12) are fixedly connected to a crushing roller (11), a filter screen (14) is slidably connected to a slide groove processed on the first box body (9), an inclined plate (15) is fixedly connected to the inner wall of the first box body (9), and an oil inlet pipe (16) and a connecting pipe (5) are respectively fixedly connected to the surface of the first box body (9).

2. The automatic crusher for biomass fuel according to claim 1, characterized in that: The surface of the connecting pipe (5) is fixedly connected to the surface of the second box (3); the inner wall of the second box (3) is fixedly connected to a second motor (4) via a bracket; the end of the output shaft of the second motor (4) is fixedly connected to a spiral blade (2); the spiral blade (2) is rotatably connected to the second box (3) via a bearing; the surface of the second box (3) is fixedly connected to a second discharge port (17); and the first box (9) and the second box (3) are both fixedly connected to the surface of the bottom plate (1) via a bracket.

3. The automatic crusher for biomass fuel according to claim 1, characterized in that: The auxiliary fixing mechanism (8) comprises a first shell (801), the surface of the first shell (801) is fixedly connected to the surface of the first box body (9), the slide groove processed on the first shell (801) is slidably connected to the surface of the pull rod (802), the surface of the pull rod (802) is fixedly connected to the surface of the cross bar (803), the end of the cross bar (803) is fixedly connected to a limit plate (804), the limit plate (804) is slidably connected to the inner wall of the sleeve (805), the surface of the limit plate (804) is fixedly connected to one end of the spring (806), the other end of the spring (806) is fixedly connected to the inner wall of the sleeve (805), and the surface of the sleeve (805) is fixedly connected to the inner wall of the first shell (801).

4. The automatic crusher for biomass fuel according to claim 3, characterized in that: The cross bar (803) is slidably connected to the first box body (9) via a through hole, and the end of the cross bar (803) is tightly pressed against the inner wall of the groove processed on the filter screen (14).

5. The automatic crusher for biomass fuel according to claim 1, characterized in that: The stirring mechanism (7) comprises a second housing (701); a third motor (702) is fixedly connected to the inner wall of the second housing (701) via a bracket; a first gear (703) is fixedly connected to the end of the output shaft of the third motor (702); the first gear (703) is meshed with two second gears (704); the two second gears (704) are rotatably connected to the inner wall of the second housing (701) via a pin; the two second gears (704) and the first gear (703) are fixedly connected to a rotating rod (705); and the rotating rod (705) is rotatably connected to the second housing (701) via a bearing.

6. The automatic crusher for biomass fuel according to claim 5, characterized in that: A plurality of stirring blades (6) are fixedly connected to the surface of the rotating rod (705), and the surface of the second shell (701) is fixedly connected to the inner wall of the first box body (9) and the surface of the inclined plate (15) via a bracket.

Citation Information

Patent Citations

  • Automatic crusher for biomass fuel

    CN220405773U