Ceramsite processing mixing device with crushing structure

By designing a mixing device for ceramic granules processing with a crushed structure, including main component, feed component, mixing component, crushing component, air selection component and stirring component, the inaccurate mixing ratio in traditional ceramic granules processing is solved. The problem is that the precise proportion and full mixing of ceratops are achieved, and the use effect of the mixture is improved.

CN222325008UActive Publication Date: 2025-01-10FUJIAN MINGNENG NEW BUILDING MATERIAL CO LTD
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Patent Information

Application Number
CN202421679469.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-01-10
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In traditional ceramic mix processing, due to inaccurate artificial ratio, the effect of the mixture is reduced.

Method used

A mixing device for processing ceramic granules with a crushing structure is designed, including main component, feeding component, mixing component, crushing component, air selection component and stirring component. By setting up mobile partitions, vibrating screen plates and fan, etc. The device realizes accurate proportion and full mixing of ceramic particles.

Benefits of technology

Through the use of this device, the accuracy of the proportioning and mixing of the ceramite are ensured, the effect of the mixture is improved, and the problem of reducing the use effect caused by manual proportioning errors is overcome.

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Abstract

The utility model relates to the field of mixing devices, in particular to a ceramsite processing mixing device with a crushing structure. The technical problems that errors may be generated due to manual measurement of the proportion of ceramsite, and when the ceramsite is mixed and processed traditionally, the ceramsite mixture needs to be proportioned automatically, crushing work can be carried out only after proportioning is completed, and the use effect of the mixture may be reduced due to the fact that the proportioning cannot be accurately controlled are solved. According to the technical scheme, the ceramsite processing mixing device with the crushing structure comprises a main body assembly, a feeding assembly, a mixing assembly, a crushing assembly, a winnowing assembly and a turning and stirring assembly. According to the utility model, the material mixing device is arranged and comprises a material mixing place, the feeding structure is arranged above the material mixing place, and the feeding structure is arranged to be a movable partition plate type interval, so that materials are proportionally and quantitatively fed. And a layer of mixing place is arranged below the feeding structure, primary mixing before crushing is carried out in the mixing place, and premixing is carried out for full utilization.
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Description

Technical Field

[0001] The utility model relates to the field of mixing devices, in particular to a mixing device with a crushing structure for ceramsite processing. Background Art

[0002] Ceramic particles, as the name implies, are ceramic particles. Most of the appearance characteristics of ceramsite are round or oval spheres, but some imitation gravel ceramsites are not round or oval spheres, but irregular gravel. Lightweight is the most important point among the many excellent properties of ceramsite, which is also the main reason why it can replace heavy sand and gravel. The internal structure of ceramsite is characterized by fine honeycomb micropores. These micropores are closed, not connected, and the internal structure is formed because the gas is wrapped in the shell, which is the main reason for the lightness of ceramsite. Ceramic particles can be made into concrete and are mostly used in construction sites. It can be used for pipe insulation, furnace insulation and heat insulation. It is used in landscaping to make the soil more drainable and breathable. It can be used for deep treatment of drinking water, and it can absorb harmful substances in water. Due to the different sizes of ceramsite, it needs to be broken when used, so we are required to make a mixing device for ceramsite processing with a broken structure. When traditionally processing expanded clay, it is necessary to mix the expanded clay mixture by yourself, and only after the mixing is completed can the crushing work be carried out. However, since manual measurement may cause errors, the mixing ratio cannot be accurately controlled, resulting in reduced use effect of the mixture. Utility Model Content

[0003] In order to overcome the possible errors caused by manual measurement of expanded clay ratio, the traditional mixing process of expanded clay requires the expanded clay mixture to be proportioned by the user. Only after the proportioning is completed can the crushing work be carried out. Since the proportioning cannot be accurately controlled, the disadvantage of reduced use effect of the mixture may be caused.

[0004] The technical solution of the utility model is: a mixing device for ceramsite processing with a crushing structure, including a main body component, a feeding component, a mixing component, a crushing component, a pneumatic separation component, and a stirring component; a feeding component for feeding is arranged at the upper end of the main body component; the main body component is a place for mixing. The feeding component is a place for feeding. A mixing component for mixing is arranged at the lower end of the feeding component; the mixing component is a place for primary mixing. A crushing component for crushing is arranged at the lower end of the mixing component; the crushing component is a power device for crushing. A pneumatic separation component for pneumatic separation is arranged at the lower end of the crushing component; the pneumatic separation component is a power device for dust removal. A stirring component for stirring is arranged at the lower end of the pneumatic separation component; the stirring component is a power device for stirring.

[0005] Preferably, a main body component is provided for mixing and supporting the whole at the same time; a feeding component is provided for feeding, and the accurate proportion is ensured by making the volume consistent; a mixing component is provided for one-time mixing, and mixing is performed before crushing to facilitate subsequent crushing; a crushing component is provided for crushing, and vibration screening is performed at the same time to allow qualified particles to pass; a wind selection component is provided for dust removal to prevent dust from mixing with the mixing material; a stirring component is provided for stirring, and mixing is performed after crushing to make the mixing more complete.

[0006] Preferably, the main assembly includes a support frame, a hollow slot column and a discharge port; the support frame is provided with a hollow slot column; the lower end of the hollow slot column is provided with a discharge port. The support frame supports the hollow slot column, and the mixed material is discharged from the discharge port.

[0007] Preferably, the feeding assembly includes a double-sided feeding port, a fixed slide rail, a movable partition and a material unloading flap; the upper end of the hollow slot column is provided with a double-sided feeding port; fixed slide rails are provided on both sides of the double-sided feeding port; a movable partition is slidably connected to the fixed slide rail; and a material unloading flap is provided at the lower end of the movable partition. Different mixing materials enter from the double-sided feeding port, and the movable partition slides on the fixed slide rail to separate the ingredients, and the separated ingredients are unloaded by rotating the material unloading flap.

[0008] Preferably, the mixing assembly includes a fixed shaft, a fixed motor housing, a rotating shaft, a mixing rod and a rotating flap; a fixed shaft is arranged between the unloading flaps; a fixed motor housing is arranged at the lower end of the fixed shaft; a rotating shaft is rotatably connected to the lower end of the fixed motor housing; a mixing rod is arranged on the rotating shaft; and a rotating flap is arranged at the lower end of the mixing rod. The fixed shaft fixes the fixed motor housing, and the motor is started to drive the rotating shaft and the mixing rod to rotate and mix, and after mixing is completed, the rotating flap rotates and moves downward.

[0009] Preferably, the crushing assembly includes a guide plate, a crusher, a fixed spring frame, a screen plate and a vibration motor; the guide plate is arranged at the lower end of the rotating flap; the crusher is arranged at the lower end of the guide plate; the fixed spring frame is arranged at the lower end of the crusher; the screen plate is arranged between the fixed spring frames; and the vibration motor is arranged at the lower end of the screen plate. The mixed material passes through the guide plate to the crusher for crushing, and the vibration motor is started to drive the screen plate to vibrate and screen along the fixed spring frame.

[0010] Preferably, the air separation assembly includes a fan, a filter plate and a dust box; a fan is arranged on one side of the lower end of the vibration motor; a filter plate is arranged on one side of the fan; and a dust box is arranged on one side of the filter plate. When the fan is started, the dust in the mixing material is blown through the filter plate to the dust box for collection.

[0011] Preferably, the stirring assembly includes a rotating motor, a rotating shaft and a stirring plate; the lower end of the fan is provided with a rotating motor; the rotating motor is rotatably connected to the rotating shaft; the stirring plate is provided on the rotating shaft. When the rotating motor is started, the rotating shaft and the stirring plate are driven to stir and stir the mixture while performing secondary mixing.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a mixing device, including a mixing place, a feeding structure is set on the top, and the feeding structure is set as a movable partition type interval to feed the materials in proportion and quantity. A mixing place is set below the feeding structure, and a pre-crushing mixing is carried out in the mixing place to fully utilize the pre-mixing, so as to facilitate the subsequent full crushing and use. A fixed crushing device is set below the mixing device to crush the mixture such as ceramsite, and a vibrating screen plate structure is set below the crushing device to discharge the mixture that meets the particle size. A fan structure is set on one side below the screen plate structure to blow and remove the dust in the crushed particles. A secondary mixing device is set below the screen plate to mix after secondary crushing to make the mixing more complete. It overcomes the error that may occur in the manual measurement of ceramsite proportions. When the ceramsite is mixed in the traditional way, it is necessary to mix the ceramsite mixture by itself, and the crushing work can be carried out after the proportioning is completed. Since the proportioning cannot be accurately controlled, the use effect of the mixture may be reduced;

[0014] 2. The main body component is provided for support, and the support frame supports the hollow slot column. The mixed materials are discharged from the discharge port, and then crushed and mixed through the provided feeding component, mixing component, crushing component, air separation component and turning component. Different mixed materials enter from the double-sided feeding port, and the movable partition slides on the fixed slide rail frame to separate the ingredients. The separated ingredients are unloaded by rotating the unloading flap. The fixed shaft fixes the motor cover, and the motor is started to drive the rotating shaft and the mixing rod to rotate and mix. After the mixing is completed, the rotating flap is rotated and moves downward, and the mixed materials pass through the guide plate to the crusher for crushing. The vibration motor is started to drive the screen plate to vibrate and screen along the fixed spring frame. The fan is started to blow the dust in the mixed materials through the filter plate to the dust collecting box for collection. The rotating motor is started to drive the rotating shaft and the turning plate to turn and mix while performing secondary mixing, thereby completing the mixing work of the ceramsite crushing process; BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention is a cross-sectional schematic diagram of a mixing device for ceramsite processing with a crushing structure;

[0016] Figure 2 Shown is a schematic diagram of a feeding assembly of a mixing device for ceramsite processing with a crushing structure of the utility model;

[0017] Figure 3 Shown is a schematic diagram of the main components of the mixing device for ceramsite processing with a crushing structure of the utility model;

[0018] Figure 4 Shown is a schematic diagram of a mixing assembly of a mixing device for ceramsite processing with a crushing structure of the utility model;

[0019] Explanation of the reference numerals: 1. Main component; 2. Feed component; 3. Mixing component; 4. Crushing component; 5. Air separation component; 6. Stirring component; 101. Support frame; 102. Hollow slot column; 103. Discharge port; 201. Double-sided feed port; 202. Fixed slide rail frame; 203. Movable partition; 204. Unloading flap; 301. Fixed shaft; 302. Fixed motor cover; 303. Rotating shaft; 304. Mixing rod; 305. Rotating flap; 401. Guide plate; 402. Crusher; 403. Fixed spring frame; 404. Screen plate; 405. Vibrating motor; 501. Fan; 502. Filter plate; 503. Dust collecting box; 601. Rotating motor; 602. Rotating shaft; 603. Stirring plate. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1 The utility model provides an embodiment: a mixing device for ceramsite processing with a crushing structure, comprising a main body component 1, a feeding component 2, a mixing component 3, a crushing component 4, an air separation component 5, and a stirring component 6; the upper end of the main body component 1 is provided with a feeding component 2 for feeding; the lower end of the feeding component 2 is provided with a mixing component 3 for mixing; the lower end of the mixing component 3 is provided with a crushing component 4 for crushing; the lower end of the crushing component 4 is provided with an air separation component 5 for air separation; the lower end of the air separation component 5 is provided with a stirring component 6 for stirring.

[0022] See also Figure 2-4The utility model provides an embodiment: the main component 1 includes a support frame 101, a hollow slot column 102 and a discharge port 103; the support frame 101 is provided with a hollow slot column 102; the lower end of the hollow slot column 102 is provided with a discharge port 103. The support frame 101 supports the hollow slot column 102, and the mixed material is discharged from the discharge port 103. The feeding component 2 includes a double-sided feeding port 201, a fixed slide rail frame 202, a movable partition 203 and a material discharge flap 204; the upper end of the hollow slot column 102 is provided with a double-sided feeding port 201; fixed slide rail frames 202 are provided on both sides of the double-sided feeding port 201; the fixed slide rail frame 202 is slidably connected with a movable partition 203; the lower end of the movable partition 203 is provided with a material discharge flap 204. Different mixing materials enter from the double-sided feeding port 201, and the movable partition 203 slides on the fixed slide rail frame 202 to separate the ingredients, and the separated ingredients are discharged by rotating the unloading flap 204. The mixing assembly 3 includes a fixed shaft 301, a fixed motor cover 302, a rotating shaft 303, a mixing rod 304 and a rotating flap 305; a fixed shaft 301 is arranged between the unloading flap 204; a fixed motor cover 302 is arranged at the lower end of the fixed shaft 301; the rotating shaft 303 is rotatably connected to the lower end of the fixed motor cover 302; a mixing rod 304 is arranged on the rotating shaft 303; and a rotating flap 305 is arranged at the lower end of the mixing rod 304. The fixed shaft 301 fixes the fixed motor cover 302, and the motor is started, driving the rotating shaft 303 and the mixing rod 304 to rotate and mix, and after mixing, the rotating flap 305 rotates and moves downward. The crushing assembly 4 includes a guide plate 401, a crusher 402, a fixed spring frame 403, a sieve plate 404 and a vibration motor 405; the guide plate 401 is arranged at the lower end of the rotating flap 305; the crusher 402 is arranged at the lower end of the guide plate 401; the fixed spring frame 403 is arranged at the lower end of the crusher 402; the sieve plate 404 is arranged between the fixed spring frames 403; and the vibration motor 405 is arranged at the lower end of the sieve plate 404. The mixed material passes through the guide plate 401 and reaches the crusher 402 to be crushed, and the vibration motor 405 is started to drive the sieve plate 404 to vibrate and screen along the fixed spring frame 403. The wind selection assembly 5 includes a fan 501, a filter plate 502 and a dust box 503; the fan 501 is arranged on one side of the lower end of the vibration motor 405; the filter plate 502 is arranged on one side of the fan 501; and the dust box 503 is arranged on one side of the filter plate 502. The fan 501 is started, and the dust in the mixing material is blown through the filter plate 502 to the dust box 503 for collection. The stirring assembly 6 includes a rotating motor 601, a rotating shaft 602 and a stirring plate 603; the rotating motor 601 is provided at the lower end of the fan 501; the rotating shaft 602 is rotatably connected to the rotating motor 601; and the stirring plate 603 is provided on the rotating shaft 602. When the rotating motor 601 is started, it drives the rotating shaft 602 and the stirring plate 603 to stir and stir the material, and at the same time, perform secondary mixing.

[0023] During operation, the support frame 101 supports the hollow slot column 102, and different mixing materials enter from the double-sided feeding port 201. The movable partition 203 slides on the fixed slide rail frame 202 to separate the ingredients, and the separated ingredients are discharged by rotating the unloading flap 204. The fixed shaft 301 fixes the fixed motor cover 302, and the motor starts to drive the rotating shaft 303 and the mixing rod 304 to rotate and mix. After the mixing is completed, the rotating flap 305 rotates and moves downward. The mixing materials pass through the guide plate 401 to the crusher 402 and are crushed. The vibration motor 405 starts to drive the screen plate 404 to vibrate and screen along the fixed spring frame 403. The fan 501 starts to blow the dust in the mixing materials through the filter plate 502 to the dust box 503 for collection. The rotating motor 601 starts to drive the rotating shaft 602 and the mixing plate 603 to perform mixing and stirring work, and perform secondary mixing at the same time. The mixed mixing materials are discharged from the discharge port 103 for use, completing all the work.

[0024] Through the above steps, the main body component 1 is provided for support, the support frame 101 supports the hollow slot column 102, and the mixed materials are discharged from the discharge port 103 for use, and then the feeding component 2, mixing component 3, crushing component 4, air separation component 5 and stirring component 6 are provided for crushing and mixing. Different mixed materials enter from the double-sided feeding port 201, and the movable partition 203 slides on the fixed slide rail frame 202 to separate the ingredients. The separated ingredients are discharged by rotating the unloading flap 204. The fixed shaft 301 fixes the fixed motor cover 302, and the motor starts, driving the rotating shaft 303 and the mixing rod 304 to rotate and mix. After the mixing is completed, the rotating flap 305 rotates and moves downward. The mixed materials reach the crusher 402 through the guide plate 401 and are crushed. The vibration motor 405 is started, driving the screen plate 404 to vibrate and screen along the fixed spring frame 403. The fan 501 is started, and the dust in the mixing material is blown through the filter plate 502 to the dust box 503 for collection. The rotating motor 601 is started, driving the rotating shaft 602 and the stirring plate 603 to stir and stir, and at the same time, perform secondary mixing to complete the mixing work of the ceramsite crushing process. The mixing is more complete through the two stirring and mixing works, and the precise control of the proportion ensures the use effect of the ingredients.

[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A mixing device for ceramsite processing with a crushing structure, comprising a main component (1); characterized in that: The invention also comprises a feeding component (2), a mixing component (3), a crushing component (4), an air separation component (5), and a stirring component (6); the upper end of the main body component (1) is provided with a feeding component (2) for feeding; the lower end of the feeding component (2) is provided with a mixing component (3) for mixing; the lower end of the mixing component (3) is provided with a crushing component (4) for crushing; the lower end of the crushing component (4) is provided with an air separation component (5) for air separation; and the lower end of the air separation component (5) is provided with a stirring component (6) for stirring.

2. The mixing device for ceramsite processing with a crushing structure according to claim 1, characterized in that: The main body component (1) comprises a support frame (101), a hollow slot column (102) and a discharge port (103); the support frame (101) is provided with the hollow slot column (102); and the lower end of the hollow slot column (102) is provided with the discharge port (103).

3. The mixing device for ceramsite processing with a crushing structure according to claim 2, characterized in that: The feed assembly (2) comprises a double-sided feed port (201), a fixed slide rail frame (202), a movable partition (203) and a material discharge flap (204); the upper end of the hollow slot column (102) is provided with a double-sided feed port (201); fixed slide rail frames (202) are provided on both sides of the double-sided feed port (201); the movable partition (203) is slidably connected to the fixed slide rail frame (202); and the lower end of the movable partition (203) is provided with a material discharge flap (204).

4. The mixing device for ceramsite processing with a crushing structure according to claim 3, characterized in that: The mixing assembly (3) comprises a fixed shaft (301), a fixed motor cover (302), a rotating shaft (303), a mixing rod (304) and a rotating flap (305); a fixed shaft (301) is arranged between the unloading flap (204); a fixed motor cover (302) is arranged at the lower end of the fixed shaft (301); a rotating shaft (303) is rotatably connected to the lower end of the fixed motor cover (302); and a mixing rod (304) is arranged on the rotating shaft (303); A rotating flap (305) is provided at the lower end of the mixing rod (304).

5. The mixing device for ceramsite processing with a crushing structure according to claim 4, characterized in that: The crushing assembly (4) comprises a guide plate (401), a crusher (402), a fixed spring frame (403), a screen plate (404) and a vibration motor (405); the guide plate (401) is arranged at the lower end of the rotating flap (305); the crusher (402) is arranged at the lower end of the guide plate (401); the fixed spring frame (403) is arranged at the lower end of the crusher (402); the screen plate (404) is arranged between the fixed spring frames (403); and the vibration motor (405) is arranged at the lower end of the screen plate (404).

6. The mixing device for ceramsite processing with a crushing structure according to claim 5, characterized in that: The air selection component (5) comprises a fan (501), a filter plate (502) and a dust collection box (503); the fan (501) is arranged on one side of the lower end of the vibration motor (405); the filter plate (502) is arranged on one side of the fan (501); and the dust collection box (503) is arranged on one side of the filter plate (502).

7. The mixing device for ceramsite processing with a crushing structure according to claim 6, characterized in that: The stirring assembly (6) comprises a rotating motor (601), a rotating shaft (602) and a stirring plate (603); the rotating motor (601) is arranged at the lower end of the fan (501); the rotating shaft (602) is rotatably connected to the rotating motor (601); and the stirring plate (603) is arranged on the rotating shaft (602).