Chemical reaction kettle for chemical product production

By designing a feeding barrel, agitating device and filtration system in a chemical reactor, the problems of inconvenience in addition of catalysts and exhaust gas purification are solved, the reaction rate and environmental protection effect are improved, and the flexibility of the reactor is enhanced.

CN222325118UActive Publication Date: 2025-01-10JIANGSU HULAN MATERIALS TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420997233.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-10
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing chemical reactors are inconvenient to add catalysts in transesterification reactions, and lack waste gas purification measures, which affects the reaction rate and environmental pollution problems.

Method used

A chemical reactor for chemical product production was designed, including a feeding barrel, measuring cylinder, agitating device, a filter barrel and a support frame. The rapid addition and mixing of catalysts are achieved through piston rod and a stirring motor, and the exhaust gas is purified by filter plate and activated carbon. , and improve the flexibility of the reactor by supporting bolts and threaded holes.

Benefits of technology

The catalyst addition efficiency and reaction rate are improved, the exhaust gas is effectively purified, environmental pollution is reduced, and the use flexibility of the reactor is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222325118U_ABST
    Figure CN222325118U_ABST
Patent Text Reader

Abstract

The utility model discloses a chemical reaction kettle for producing chemical products, which comprises a reaction kettle main body, the reaction kettle main body comprises a reaction barrel, a feeding barrel and a measuring cylinder are arranged on one side of the reaction barrel, a feeding pipe is arranged between the feeding barrel and the measuring cylinder, a discharging pipe is arranged between the measuring cylinder and the reaction barrel, and one-way valves are arranged on the feeding pipe and the discharging pipe. A piston rod is slidably arranged on the measuring cylinder, an exhaust pipe is arranged on the reaction barrel, a filter barrel is arranged on the exhaust pipe, a filter plate and activated carbon are arranged in the filter barrel, and a cleaning door is arranged on the exhaust pipe. And a filter barrel, a filter plate and activated carbon are arranged in the exhaust pipe, so that chemical gas in the exhaust pipe can be conveniently filtered and purified, and gas generated by chemical production is prevented from polluting air.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of chemical production, and more specifically, to a chemical reaction kettle for producing chemical products. Background Art

[0002] The reactor in chemical production is a container used for chemical reactions, in which various types of reactions can be carried out, such as dissolution, mixing, chemical synthesis, etc. It carries the core tasks of the production process. The material selection of the reactor is crucial and factors such as the properties of the reactants, temperature, and pressure must be taken into consideration.

[0003] When an existing reactor is performing an ester exchange reaction, in order to speed up its reaction rate, a certain amount of liquid catalyst needs to be added into the reactor. However, the existing reactor does not have a catalyst storage and injection device, which makes the catalyst addition operation not convenient and quick enough. In the existing reactor without legs, it is installed and placed by a support frame. However, since the support frame is generally a square frame structure, the reactor cannot be rotated and fine-tuned after installation. There may be bending at the connection between the reactor and the pipeline, which affects the stability of the connection. There are certain limitations in its use. The chemical reaction of the raw materials inside the reactor will produce a lot of waste gas, and once these waste gases are directly discharged, they will pollute the environment. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the problems existing in the prior art, the utility model provides a chemical reactor for producing chemical products to solve the technical problems mentioned in the background art, such as the inconvenience of adding catalysts and the lack of purification measures for waste gas.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical reactor for chemical product production, comprising a reactor body, the reactor body comprising a reaction barrel, a loading barrel and a measuring cylinder being provided on one side of the reaction barrel, a loading pipe being provided between the loading barrel and the measuring cylinder, a discharging pipe being provided between the measuring cylinder and the reaction barrel, a one-way valve being provided on the loading pipe and the discharging pipe, a piston rod being provided slidingly on the measuring cylinder, a stirring device being provided on the reaction barrel, an exhaust pipe being provided on the reaction barrel, a filter barrel being provided on the exhaust pipe, a filter plate and activated carbon being provided in the filter barrel, and a cleaning door being provided on the exhaust pipe.

[0008] The utility model is further configured such that the stirring device comprises a stirring motor, a crank shaft is provided on the motor shaft of the stirring motor, and a stirring plate is provided on the crank shaft, thereby improving the stirring effect and production efficiency.

[0009] The utility model is further configured such that a connecting rod is symmetrically provided at the bottom of the crank shaft, and a scraper is provided on the connecting rod to facilitate scraping the inner wall of the reaction barrel.

[0010] The present invention is further configured such that a support ring is provided on the reaction barrel, a support rod is provided at the bottom of the support ring, and a support leg is provided at the bottom of the support rod, and the reaction barrel is supported by the support rod and the support leg.

[0011] The present invention is further configured such that a support screw is provided at the bottom of the support rod, and a threaded hole is provided on the support leg to facilitate connection between the support rod and the support leg.

[0012] The present invention is further configured such that a support frame is provided on the reaction barrel, a support groove is provided on the support ring, and support bolts are provided between the support frame and the support ring to facilitate adjustment of the direction of the reaction barrel.

[0013] The utility model is further configured such that a fixing block is provided on the filter barrel, and fixing grooves are provided on the exhaust pipe and the cleaning door, so as to facilitate fixing the position of the filter barrel.

[0014] The utility model is further configured such that a clamping plate is provided on the exhaust pipe and the cleaning door, and a clamping block is provided on the clamping plate to facilitate fixing the position of the cleaning door.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a chemical reactor for chemical product production, which has the following beneficial effects:

[0017] 1. Add catalyst to the measuring cylinder through the feeding barrel and feeding tube, and add the catalyst to the reaction barrel by moving the piston rod in the measuring cylinder, thereby improving the reaction rate of chemical product production. The stirring device promotes the mixing of catalyst and chemical products, thereby improving the production efficiency of chemical products.

[0018] 2. By setting a filter barrel, filter plate and activated carbon in the exhaust pipe, it is convenient to filter and purify the chemical gas in the exhaust pipe, thereby preventing the gas generated by chemical production from polluting the air.

[0019] 3. By setting up the support frame and support bolts, it is convenient to fix the reaction barrel in the support groove of the support ring, and it is convenient to rotate and adjust the direction of the reaction barrel. Through the cooperation of the support screw and the threaded hole, it is convenient to install the support leg on the support rod, which is convenient for supporting the reaction barrel and improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a chemical reactor for producing chemical products in the present utility model;

[0021] Figure 2 This is a schematic diagram of the coordinated structure of the feeding barrel, measuring cylinder, feeding pipe, discharge pipe, one-way valve and piston rod in the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the reaction barrel in the present utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the utility model when the exhaust pipe is open;

[0024] Figure 5 This is a schematic diagram of the internal structure of the filter barrel in the utility model;

[0025] Figure 6 It is a schematic diagram of the matching structure of the support ring, support rod, support leg, support screw, threaded hole, support frame, support groove and support bolt in the utility model.

[0026] In the figure: 1. Reactor body; 2. Reactor barrel; 3. Loading barrel; 4. Measuring cylinder; 5. Loading pipe; 6. Discharge pipe; 7. One-way valve; 8. Piston rod; 9. Exhaust pipe; 10. Filter barrel; 11. Filter plate; 12. Activated carbon; 13. Cleaning door; 14. Stirring motor; 15. Crank shaft; 16. Stirring plate; 17. Connecting rod; 18. Scraper; 19. Support ring; 20. Support rod; 21. Support leg; 22. Support screw; 23. Threaded hole; 24. Support frame; 25. Support groove; 26. Support bolt; 27. Fixing block; 28. Fixing groove; 29. ​​Snap-in plate; 30. Snap-in block. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0030] See also Figure 1-6A chemical reactor for producing chemical products includes a reactor body 1, which includes a reaction barrel 2. A loading barrel 3 and a measuring cylinder 4 are provided on one side of the reaction barrel 2. A loading pipe 5 is provided between the loading barrel 3 and the measuring cylinder 4. A discharge pipe 6 is provided between the measuring cylinder 4 and the reaction barrel 2. A one-way valve 7 is provided on the loading pipe 5 and the discharge pipe 6. A piston rod 8 is provided on the measuring cylinder 4. A stirring device is provided on the reaction barrel 2. An exhaust pipe 9 is provided on the exhaust pipe 9. A filter barrel 10 is provided on the filter barrel 10. Plate 11 and activated carbon 12, a cleaning door 13 is provided on the exhaust pipe 9, the stirring device includes a stirring motor 14, a crank shaft 15 is provided on the motor shaft of the stirring motor 14, a stirring plate 16 is provided on the crank shaft 15, a connecting rod 17 is symmetrically provided at the bottom of the crank shaft 15, a scraper 18 is provided on the connecting rod 17, a fixing block 27 is provided on the filter barrel 10, a fixing groove 28 is provided on the exhaust pipe 9 and the cleaning door 13, a clamping plate 29 is provided on the exhaust pipe 9 and the cleaning door 13, and a clamping block 30 is provided on the clamping plate 29.

[0031] In this embodiment, a catalyst is added to the loading barrel 3, and the piston rod 8 is pulled outward. The piston rod 8 moves outward, so that a negative pressure is formed in the measuring cylinder 4. The loading barrel 3 is at atmospheric pressure. Therefore, the catalyst in the loading barrel 3 is added to the measuring cylinder 4 through the loading pipe 5, and the piston rod 8 is squeezed. The catalyst enters the reaction barrel 2 through the discharge pipe 6, and the stirring motor 14 is started. The stirring motor 14 drives the crank shaft 15 and the stirring plate 16 to stir the chemical raw materials, thereby improving the mixing production efficiency of the chemical materials. The connecting rod 17 and the scraper 18 are used to facilitate the stirring of the reaction barrel 2. The wall is scraped, and at the same time, the gas generated in the reaction barrel 2 is discharged through the exhaust pipe 9, and passes through the filter plate 11 and activated carbon 12 in the filter barrel 10, so as to filter and purify the pollutants in the gas. When it is necessary to replace and clean the filter plate 11 and activated carbon 12, the clamping plate 29 is opened through the clamping block 30, and the cleaning door 13 is opened to clean and replace the activated carbon 12 and the filter plate 11. Then, the cleaning door 13 is closed through the cooperation of the fixing block 27 and the fixing groove 28, and the position of the cleaning door 13 is fixed through the cooperation of the clamping plate 29 and the clamping block 30.

[0032] See also Figure 6 As an implementation method of the support leg 21: a support ring 19 is provided on the reaction barrel 2, a support rod 20 is provided at the bottom of the support ring 19, a support leg 21 is provided at the bottom of the support rod 20, a support screw 22 is provided at the bottom of the support rod 20, a threaded hole 23 is provided on the support leg 21, a support frame 24 is provided on the reaction barrel 2, a support groove 25 is provided on the support ring 19, and a support bolt 26 is provided between the support frame 24 and the support ring 19.

[0033] More specifically, during installation, the support leg 21 is installed on the support rod 20 by cooperating with the support screw 22 on the support rod 20 and the threaded hole 23 on the support leg 21. The reaction barrel 2 is conveniently installed in the support groove 25 of the support ring 19 through the support frame 24 and the support bolt 26, and the angle of the reaction barrel 2 can be rotated, thereby improving the adjustability of the reaction barrel 2.

[0034] In summary, when the whole equipment is in use or running: add the catalyst to the loading barrel 3, pull the piston rod 8 outward, the piston rod 8 moves outward, so that a negative pressure is formed in the measuring cylinder 4, and the loading barrel 3 is at atmospheric pressure. Therefore, the catalyst in the loading barrel 3 is added to the measuring cylinder 4 through the loading pipe 5, the piston rod 8 is squeezed, and the catalyst enters the reaction barrel 2 through the discharge pipe 6, and the stirring motor 14 is started. The stirring motor 14 drives the crank shaft 15 and the stirring plate 16 to stir the chemical raw materials, thereby improving the mixing production efficiency of the chemical materials. Through the connecting rod 17 and the scraper 18, it is convenient to stir the raw materials. The inner wall of the reaction barrel 2 is scraped, and at the same time, the gas generated by the reaction barrel 2 is discharged through the exhaust pipe 9, and passes through the filter plate 11 and activated carbon 12 in the filter barrel 10, so as to facilitate filtering and purifying the pollutants in the gas. When it is necessary to replace and clean the filter plate 11 and the activated carbon 12, the clamping plate 29 is opened through the clamping block 30, and the cleaning door 13 is opened to clean and replace the activated carbon 12 and the filter plate 11. Then, the cleaning door 13 is closed through the cooperation of the fixing block 27 and the fixing groove 28, and the position of the cleaning door 13 is fixed through the cooperation of the clamping plate 29 and the clamping block 30.

[0035] During installation, the support leg 21 is installed on the support rod 20 by cooperating with the support screw 22 on the support rod 20 and the threaded hole 23 on the support leg 21. The reaction barrel 2 is conveniently installed in the support groove 25 of the support ring 19 through the support frame 24 and the support bolt 26, and the angle of the reaction barrel 2 can be rotated, thereby improving the adjustability of the reaction barrel 2.

[0036] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A chemical reactor for producing chemical products, comprising a reactor body (1), characterized in that: The reactor body (1) comprises a reaction barrel (2), a loading barrel (3) and a measuring cylinder (4) are arranged on one side of the reaction barrel (2), a loading pipe (5) is arranged between the loading barrel (3) and the measuring cylinder (4), a discharging pipe (6) is arranged between the measuring cylinder (4) and the reaction barrel (2), a one-way valve (7) is arranged on the loading pipe (5) and the discharging pipe (6), a piston rod (8) is slidably arranged on the measuring cylinder (4), a stirring device is arranged on the reaction barrel (2), an exhaust pipe (9) is arranged on the reaction barrel (2), a filter barrel (10) is arranged on the exhaust pipe (9), a filter plate (11) and activated carbon (12) are arranged in the filter barrel (10), and a cleaning door (13) is arranged on the exhaust pipe (9).

2. The chemical reaction kettle for producing chemical products according to claim 1, characterized in that: The stirring device comprises a stirring motor (14), a motor shaft of the stirring motor (14) is provided with a crank shaft (15), and a stirring plate (16) is provided on the crank shaft (15).

3. A chemical reaction kettle for producing chemical products according to claim 2, characterized in that: A connecting rod (17) is symmetrically arranged at the bottom of the crank shaft (15), and a scraper (18) is arranged on the connecting rod (17).

4. The chemical reaction kettle for producing chemical products according to claim 1, characterized in that: The reaction barrel (2) is provided with a support ring (19), the bottom of the support ring (19) is provided with a support rod (20), and the bottom of the support rod (20) is provided with a support leg (21).

5. A chemical reaction kettle for producing chemical products according to claim 4, characterized in that: A support screw (22) is provided at the bottom of the support rod (20), and a threaded hole (23) is provided on the support leg (21).

6. A chemical reaction kettle for producing chemical products according to claim 5, characterized in that: The reaction barrel (2) is provided with a support frame (24), the support ring (19) is provided with a support groove (25), and a support bolt (26) is provided between the support frame (24) and the support ring (19).

7. The chemical reaction kettle for producing chemical products according to claim 1, characterized in that: The filter barrel (10) is provided with a fixing block (27), and the exhaust pipe (9) and the cleaning door (13) are provided with fixing grooves (28).

8. The chemical reaction kettle for producing chemical products according to claim 7, characterized in that: A clamping plate (29) is provided on the exhaust pipe (9) and the cleaning door (13), and a clamping block (30) is provided on the clamping plate (29).